Dr. A. Kuntze K 100 Cl2 User manual

Manual
K 100 Cl2, SCl2, ClO2, O2, O3, H2O2
K 100 W Cl2, SCl2, ClO2, O2, O3, H2O2
Measuringandcontrolinstrumentsforpotentiostatic
measurementsofChlorine,TotalChlorine,Chlorinedioxide,
Oxygen,Ozone,andHydrogenperoxide

Dr.A. Kuntze GmbH
Robert-Bosch-Str. 7a
D-40668 Meerbusch
Tel. [phone]
Fax [phone]
[email protected]
www.kuntze.com
Dr. A. Kuntze
Gutes Wasser mit System

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K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
Contents
1. Your K 100 .....................................................................................................4
1.1General and Safetyinstructions ...............................................................5
1.2Application ...............................................................................................6
1.3Intendeduse ............................................................................................6
1.4Features...................................................................................................7
1.5Technicaldata ..........................................................................................8
2. Instructions for installation and connections .............................................9
2.1Dimensions ............................................................................................ 10
2.2 Installation K 100 ................................................................................... 11
2.3 Installation K 100 W ............................................................................... 12
2.4Connection diagram K100 ..................................................................... 13
2.5 Connection diagram K 100 W................................................................. 14
3. Operation of the instrument....................................................................... 15
3.1How to adjustparameters....................................................................... 16
3.2Where to lookforinformation.................................................................. 17
3.3Menuoverview ........................................................................................ 18
4. Code and laguage...................................................................................... 19
5. Adjustment of the meter ............................................................................ 20
5.1 Calibration .............................................................................................. 21
5.2Temperaturecompensation .................................................................... 22
5.3Automatic sensorcleaningASR(option)................................................. 23
5.4Averaging ............................................................................................... 23
6. Adjustment of the controller ...................................................................... 24
6.1ON/OFFcontroller .................................................................................. 25
6.2P /PIcontroller asimpulse-frequencycontroller..................................... 26
6.3 P / PI controller as pulse-pause controller .............................................. 27
6.4Activation and deactivationofthecontroller............................................. 28
6.5Turn-ondelay ......................................................................................... 28
6.6External controllerstop(digital input) ..................................................... 28
6.7Manual operation oftherelays................................................................ 29
6.8 Dosage check ........................................................................................ 30
7. Data output.................................................................................................. 31
7.1Currentoutput ........................................................................................ 31
7.2Current output ascontrolleroutput ......................................................... 31
7.3Serialinterface RS485 (option) ............................................................... 31
8. Limit values and Alarm.............................................................................. 32
8.1Alarm ..................................................................................................... 33
8.2Configurationof the alarmrelay .............................................................. 34
8.3Error messages...................................................................................... 35
9. Operation and maintenace........................................................................ 36
10. Service ...................................................................................................... 38
Index ............................................................................................................... 39
Customer settings - for reference! ................................................................. 41

K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
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1. Your K 100
Is an instrument by Dr. A. Kuntze GmbH which offers high quality and reliability for
years.
It is one of our economy series K 100 with which we are trying to meet the rising
demand for low cost / high end instrumentation.
The K 100 instruments are defined by an excellent value for money. They were
developped to maximize functionability on standard applications.
Operation requirements are reduced to an absolute minimum: The instrument is
delivered ready-to-use with a pre-adjusted working potential suitable for your
measurement. It is even pre-calibrated, so you will receive approximate measured
values immediately after installation. Single-point calibration is used to determine the
electrode´s response characteristic.
K 100 instruments are now optionally available with Automatic Cleaning function ASR.
The patent-pending electrochemical cleaning function prevents coatings of lime, rust,
or grease, and drastically reduces maintenance requirements.
All K 100 instruments have an integrated controller which provides bidirectional PI
control, via two relays or as a steady-state controller via the analog output. You can
define a turn-on delay to prevent incorrect dosage after power failure and operate the
controller by remote control. Connect a level sensor, and the fail-safe will shut down
the controller automatically in a low water situation. Activate the dosage check function
to get an alarm if dosage achieves no results, indicating damages in the feeding lines.
New: Now you can configure the alarm relay as NO or NC, so that power failure gives
an alarm, too, and as pulse contact instead of permanent contact, to fit all kinds of
subsequent security systems. Furthermroe, input errors and low water are now
indicated via anlog output in addition to the relay/display indication.
Let´s not forget the alarm function with minimum and maximum limit and turn-on
delay...
You have certainly made a good choice. On the following pages you learn more about
your K 100. If, however, you have further questions or are looking for information not
included in this manual or if you are interested in supplementing products like
sensors or flow cells or in our other instrument series, just give us a call - we will be
delighted to help you!

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K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
1.1 General and Safety instructions
This manual applies to the following instruments:
Instrument and type Revision date
K 100 Cl2, K 100 W Cl204/09
K 100 SCl2, K 100 W SCl204/09
K 100 ClO2, K 100 W ClO204/09
K 100 O2, K 100 W O204/09
K 100 O3, K 100 W O304/09
K 100 H2O2, K 100 W H2O204/09
It contains technical information for the installation, start-up and maintenance. If you
have any questions not included in this manual please contact your supplier or the
official representative of Dr. A. Kuntze GmbH in your country.
We would like to point out that the warranties specified in our general trading
conditions are valid only if
- installation, connections, adjustments, start-up, and maintenance of the
instrument are carried out by authorized personnel with adequate qualification.
- the instrument is used according to the description in this manual.
Please check for damages immediately after receiving the instruments and report any
damages within 24 hours to the delivering company. Never work with a damaged
instrument.
Keep this manual at a safe place where you can always look up the safety instructions
and the informations on handling and usage. According to DIN 61010 the manual is
part of the product and must be maintained as long as the instrument is used, and
given to the next owner if the instrument is sold.
This instrument was designed and built according to the safety measurements for
electronic devices and has left our company in perfect working condition. To preserve
this condition and to ensure safe usage follow all instructions carefully and pay special
attention to all warnings issued in this manual. If the instrument is visibly damaged or
has been stored inappropriately or if there are any doubts concerning safe usage, shut
it down and make sure it cannot be restarted by accident.
You will notice that important safety instructions are highlighted:
WARNING highlights instructions for the protection of people. Disregarding these
instructions may cause accidents and injuries!
ATTENTION higlights instructions for the protection of the instrument and the
equipment. Disregarding these instructions may lead to damage or
destruction of the instrument or equipment!
NOTE is used to highlight interesting details.
1.1 General and safety instructions

K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
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1.2 Application
The instruments K 100 Cl2 and K 100 W Cl2 can be used to measure the
concentration of free Chlorine in water. The other instruments measure the
concentrations of their specific parameters. Alle have an integrated controller with two
set points. With this you can control actuators such as dosing pumps or valves to add
chemicals until the desired concentration is reached and maintained.
Applications are detoxication of industrial waste water, water treatment, and
desinfection.
While the controller is set to Automatic, it controls independently the dosing of possibly
hazardous chemicals, according to the measured values.
For safety measures, both the measurement and the calibration are checked for
failure. Failures are indicated in the display and via the alarm relay, which can set off a
horn or lamp or relate to a central control. If that failure makes control unreliable, the
controller is automatically switched off until the failure has been taken care off.
CAUTION The instrument checks the input signals, the calibration results, and
the water flow, if a flow sensor is connected. It cannot detect
erroneous settings or failures in the treatment system, nor can it
check for plausibility! The safety of the system of which the
instrument is part of, lies within the reach of responsibility of whoever
built the system.
1.3 Intended use
Use these instruments only for the monitoring and control of water.
Use only sensors, fittings, and accessories of Dr. A. Kuntze, since instruments and
sensors are attuned.
Ensure that the required measuring conditions are constantly maintained, such as
flow, pressure, temperature, etc.
Set-up the instrument according to this manual. Carry out all the steps described, and
check all measurements and settings before you activate the controller.
Use all available safety measures such as the alarm relay, the dosage check, and the
lack-of-water indication.
Regularly check that all safety measures are in good working order.
CAUTION The protection built into the instrument is impaired if they are not used
as intended!
1.2Application and intendeduse

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K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
1.4 Features
Meter
Measuring ranges 0.00 - 4.00 mg/l Cl2free Chlorine (K 100 (W) Cl2)
0.00 -10.00 mg/l TCl2total chlorine (K 100 (W) SCl2)
0.00 - 4.00 mg/l ClO2Chlorine dioxide (K 100 (W) ClO2)
0.0 - 20.0 mg/l O2Oxygen (K 100 (W) O2)
0.00 - 4.00 mg/l O3Ozone (K 100 (W) O3)
0.00 -30.00 mg/l H2O2Hydrogen peroxide (K 100 (W) H2O2)
-30.0 - 140.0 °C
Display Measured value and temperature with dimension
Status display sensor, calibration, controller & alarm
Temperature compensation manual or automatic with Pt100 (NTC for O2)
Calibration 1-point calibration; for Oxygen measurements in air
Averaging can be activated and deactivated via menu
Automatic Sensor cleaning (option) automatically recognised when connected
Controller
Set points 2 set points with adjustable direction
Controller types ON/OFF controller with hysteresis
P controller as Pulse-Pause-, Impulse-Frequency- or steady controller
PI controller as Pulse-Pause-, Impulse-Frequency- or steady controller
Hysteresis ajustable within the measuring range
P range XPadjustable within the measuring range
Integral time TN0 - 2000 sec.
Least pulse 0.1 - 9.9 sec.
Pulse+Pause time 02 - 99 sec.
Impulse frequency 100 - 7200 pulses/h
Turn-on delay 0 - 200 sec.
Dosage check 0 - 90 min
Alarm function min. and max. limit and onset delay
Connections
Relays 3 potential-free contacts (2x controller, 1x alarm)
6A, 250 V, max. 550 VA
Analog output 0/4-20 mA galvanically isolated, max. loading 500 Ohm
Analog inputs 1 measuring input for Cl2, TCl2, ClO2, O2, O3, or H2O2
1 measuring input for temperature sensor
Digital input external controller stop or low water indication
NC or NO selectable via menu
Serial interface RS485, Baud rate 9600, data formate 8Bit,
(Option) 1start and 1stop bit, no parity
1.4Features

K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
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1.5Technicaldata
Installation panel-type housing wall-mounting housing
Dimensions 96 x 96 x 135 mm (WxHxD) 165 x 160 x 85 mm
Weight 0.8 kg 1.0 kg
Terminals screw terminals spring-loaded terminals
for cables up to 1.5mm2for cables up to 1.5mm2
Protection class Front IP54 IP65
Power supply 230 V +6/-10%, 40..60 Hz, optionally 117 V or 24 V
internal fuse none 230V: 63mA HRC
117V: 125mV HRC
24V: 800mA NRC
Power consumption 10VA
Contact rating 6A/ 250 V, max. 550 VAresistive load
(with RC protective circuit)
Operation temperature 0 - 50°C
Storage temperature -20 - +65°C
Humidity max. 90% at 40°C non condensing
view
Feature K 100 K 100 W
1.5 Technical data

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K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
Current up to Capacitor C Resistance R
60 mA 10 nF 260 V 390 Ohm 2 Watt
70 mA 47 nF 260 V 22 Ohm 2 Watt
150 mA 100 nF 260 V 47 Ohm 2 Watt
1,0A 220 nF 260 V 47 Ohm 2 Watt
R
C
2.Instructions forinstallationand connections
2. Instructions for installation and
connections
Installation:
On the next pages you will find detailed instructions for the installation.
For panel-type meters you have to prepare an opening of 92x92mm. Install the
instrument and fix it with the two mounting clips which were part of the delivery.
You can install instruments in wall-mounting housings either by hanging them upon
the center slot or by sliding the slot under a screw, which is an alternative for limited
space. Either way you have to fix it additionally with two screws.
ATTENTION Install the instrument in a place where it is not put under mechanical
or chemical strain!
Mind the protection class:
K 100: Front IP54
K 100 W: IP65 (closed terminal cover)
Connections:
You will find detailed connection diagrams on the following pages.
Before connecting the power supply check the information on the instrument label!
ATTENTION Input, output and control lines must be installed separate from each
other and separate from power lines!
For inputs and outputs use screened lines and connect the screen on one side only.
The potentiostatic measurement is interference-sensitive, especially when using
membrane sensors. Use a special screened cable. Membran sensors are delivered
complete with cable.
For the connection of temperature sensors use a low-resistance cable with a large
diameter.
When using the relays, mind that with inductive loads, interference must be
suppressed. If that is not possible, the relay must be protected at the terminal block in
the K 100 by a resistance-capacitance filter or, in case of direct current, by a free-
wheeling diode.

K 100 (W) Cl2, SCl2, ClO2, O2, O3, H2O2
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2.1 Dimensions
K 100 W
K 100
2.1 Dimensions