Dragon Wholesaling LF1000 User manual

Manual
V2.4 (Mk2)
LF1000 LIFTER
USER MANUAL

Manual
V2.4 (Mk2) Page 1of 46
Contents
Introduction ............................................................................................................................................4
Limitations..................................................................................................................................... 4
Delivery ......................................................................................................................................... 4
Important Health and Safety Information....................................................................................... 4
Specifications ..........................................................................................................................................5
Parts Locator ................................................................................................................................. 6
Safe Working...........................................................................................................................................7
Operator’s Personal Protective Equipment (PPE)............................................................................ 7
Basic Operation Safety................................................................................................................... 7
General Safety Matters .................................................................................................................. 7
Engine Noise.................................................................................................................................. 8
Refuelling ...................................................................................................................................... 8
Operating Instructions............................................................................................................................9
Storage and Parking....................................................................................................................... 9
Starting the Machine ................................................................................................................... 10
Checks Before Starting..................................................................................................................10
Starting Procedure........................................................................................................................10
Stopping the Machine.................................................................................................................. 11
Emergency Stopping .................................................................................................................... 11
Tracking the Machine................................................................................................................... 12
Tracking Controls ..........................................................................................................................12
Checks Before Tracking.................................................................................................................12
Tracking Procedure .......................................................................................................................12
Lifting .......................................................................................................................................... 14
Lifting and Auxiliary Controls........................................................................................................14
General Lifting Operation .............................................................................................................14
Accessories....................................................................................................................................15
Auxiliary Accessory Fitment..........................................................................................................15
Attaching the Tow Ball and/or Dozer Blade..................................................................................15
Log Grab Accessory and Operation...............................................................................................16
Troubleshooting....................................................................................................................................17
Service Instructions...............................................................................................................................18
Safe Maintenance........................................................................................................................ 18
Securing the LF1000 Lifter ............................................................................................................18

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V2.4 (Mk2) Page 2of 46
Lubrication and Servicing..............................................................................................................18
Recommended Lubricants ............................................................................................................18
Spares ......................................................................................................................................... 18
Service Schedule.......................................................................................................................... 19
Engine Servicing ............................................................................................................................19
Hydraulic Hose Check....................................................................................................................19
Changing Hydraulic Oil Filter.........................................................................................................20
Changing Hydraulic Oil and Filter..................................................................................................20
Grease Moving Parts.....................................................................................................................21
Grease Track Tensioners...............................................................................................................21
Check Fittings .............................................................................................................................. 22
Hazardous Materials and End of Machine Life .............................................................................. 22
Battery Safety Information........................................................................................................... 23
Warranty Statement .............................................................................................................................24
Decals....................................................................................................................................................26
Electrical Circuit Schematic...................................................................................................................28
Electrical Component Parts List .................................................................................................... 29
Hydraulic Circuit Schematic ..................................................................................................................30
Hydraulic Hose and Component Parts List .................................................................................... 31
Part Diagrams........................................................................................................................................32
Declaration of Conformity ....................................................................................................................45
Identification Plate................................................................................................................................46

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V2.4 (Mk2) Page 3of 46
List of Figures:
Figure 1: Safe Lifting Limit.......................................................................................................................5
Figure 2: LF1000 Lifter Dimensions.........................................................................................................5
Figure 3: Parts Locator............................................................................................................................6
Figure 4: Summary of Switches, Controls and Gauges ...........................................................................9
Figure 5: Engine Parts and Controls......................................................................................................10
Figure 6: Tracking Controls ...................................................................................................................12
Figure 7: Tracking Angle Limits .............................................................................................................13
Figure 8: Operation When Loaded........................................................................................................13
Figure 9: LF1000 Lifter and Auxiliary Controls......................................................................................14
Figure 10: Tow Ball and Dozer Blade Attachment ................................................................................15
Figure 11: Log Grab Operation..............................................................................................................16
Figure 12: Changing the Hydraluiic Oil Filter ........................................................................................20
Figure 13: Hydraulic Oil level ................................................................................................................20
Figure 14: Grease Nipples and Pins.......................................................................................................21
Figure 15: Track Tension.......................................................................................................................21
Figure 16: Identification Plate...............................................................................................................46

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V2.4 (Mk2) Page 4of 46
Introduction
Thank you for choosing Dragon Equipment. Our Lifting Machinery is designed to give safe and
reliable service if operated in accordance with the instructions which are provided as a guide to
familiarise the operator with the controls, inspections, start-up, operating, and shutdown
procedures.
Limitations
•The LF1000 Lifter is designed to lift and transport a load of up to 1000 kg.
•A maximum unloaded tracking angle of 20°.
•When loaded, only operate or track on an area that is level and stable.
Delivery
All Dragon Equipment LF1000 Machines have a full pre-delivery inspection before leaving the factory
and are ready to use. Read and understand this instruction manual before attempting to operate or
move the lifter. In particular, read pages 4-8 which contain important health and safety information
and advice.
Important Health and Safety Information
Before using your new lifter, please take the time to read this manual. Failure to do so could result
in:
•Personal injury.
•Equipment damage.
•Property damage.
•Third-party injuries.
The machine must be properly operated and maintained to keep it in a safe
and efficient functioning condition. Ensure that all controls are free of mud,
grease, or other matter that might cause slips hazardous to the operator or
other personnel. Report all malfunctions to those responsible for maintenance
or site safety. Do not operate the equipment until corrected. Normal service
or maintenance performed as required can prevent unexpected and
unnecessary downtime. This handbook describes general inspections,
servicing and operation with the normal safety precautions required for
normal operation.
This manual covers the operation and maintenance of the Dragon Equipment
LF1000. All information in this manual on how to operate the machine safely is based on the latest
product information available at the time of purchase. All operators must be properly trained in safe
working practices before operating this machine.
Dragon Equipment’s policy of continuous improvement on the design of its products may result in
modifications to the lifter or its accessories. Dragon Equipment reserves the right to make
modifications at any time without notice and obligation. This may result in minor discrepancies
between this manual and the purchased product.

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V2.4 (Mk2) Page 5of 46
Specifications
•Width: 840mm
•Length: 2,197mm
•Height: 1984mm
•Weight: 660 Kg
•Engine Power: 10kW (14 HP)
•Start: Electric and Recoil
•Fuel: Petrol
Safe Lifting Limit
Reach
Max Load
450mm
1000kg
1300mm
500kg
Figure 2: LF1000 Lifter Dimensions
Figure 1: Safe Lifting Limit

Manual
V2.4 (Mk2) Page 6of 46
Parts Locator
Figure 3: Parts Locator
The LF1000 has the following fixed guards for the protection of the operator and environment:
•Hydraulic Guard: Protects hydraulic cylinders from damage during operation.
•Control Tower Guard: Protects valves from the environment.
•Hose Guards: Prevents damage to hoses.
•Pump Guard: Prevents damage to hydraulic pumps.
•Electrical Guard: Prevents damage to engine wiring.
These guards may be removed for maintenance only. The operator must ensure guards are in place
before operation.
Track Tension Adjustment
ID Plate
Hydraulic
Oil Tank
Battery
Engine
Machine Controls
Exhaust
Outrigger
Boom
Dipper
Stability Foot
Fuel Tank
Hydraluic Oil Tank
Platform
Track
Guard
Cargo Bay

Manual
V2.4 (Mk2) Page 7of 46
Safe Working
Operator’s Personal Protective Equipment (PPE)
•Suitable work gloves.
•Steel toe cap safety boots complying with ISO 20345:2011.
•Appropriate close-fitting clothing.
•Never wear loose clothing, rings, watches etc. that might catch the controls.
•High-visibility clothing complying with ISO 20471:2013 if required.
•Ear, Head and Eye Protection if required.
Basic Operation Safety
The operator should be aware of the following points:
•Ensure when transporting loads the ground is level and stable.
•Never leave the lifter unattended when in operation or with the engine running.
•If an accident occurs, stop the machine, remove the key and call the emergency
services immediately.
General Safety Matters
•Always ensure the engine has stopped and cooled down before making any adjustments,
undertaking maintenance, refuelling or cleaning.
•Always ensure there is no risk of the machine moving during operation. Be aware of slope
inclines and surface conditions.
•If there are any fluid leaks, cease operating the machine, stop the engine and repair
before continuing.
•Take regular breaks, and do not operate the machine when tired.
•Ensure protective guards are in place before operating the machine. Failure to do so may
result in personal injury or loss of life.
•Always operate the lifter in a well-ventilated area to prevent the build-up of
exhaust fumes.
•Ensure a fire extinguisher is available on site.
•Ensure a personal first aid kit is available and know its location.
•Do not operate the lifter in low light levels and be aware of changeable weather.
•Do not smoke when refuelling.
•Do not allow individuals to operate the machine who have not been trained.
•Do not climb onto the machine.
•Do not touch exposed wiring due to the risk of electric shock.
•Do not use the lifter inside buildings without sufficient ventilation.

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V2.4 (Mk2) Page 8of 46
Engine Noise
Noise levels above 80dB (A) will be experienced in the working position. Prolonged exposure to loud
noise may cause permanent hearing loss. All persons within close vicinity of the lifter must also wear
ear protection (EN 352) at all times to prevent possible hearing damage.
The average sound pressure level at one metre for the Vanguard 400 is:
3600FL
[dBA]
3600NL
[dBA]
3000FL
[dBA]
3000NL
[dBA]
96.8
93.8
94.4
90.4
While operating the lifter ensure that all individuals comply with the Control of Noise at Work
Regulations 2005 (Noise Regulations 2005) to prevent or reduce risks to health and safety from
exposure to noise at work.
Refuelling
•Follow standard Health and Safety practices.
•Stop the engine and allow it to cool.
•Never smoke or permit naked flames nearby.
•Store fuel away from any ignition sources.
•Fuel storage containers must be approved, clearly display appropriate
labels and have securely fitting caps.
•Use a funnel when refuelling and ensure the fuel cap is refitted securely.
•Avoid skin contact with fuel. If it gets into the eyes wash it out with sterile water
immediately and seek medical advice as soon as possible.
•Always clean up after any spillages and change clothes if appropriate.

Manual
V2.4 (Mk2) Page 9of 46
Operating Instructions
Storage and Parking
When parking the machine overnight, or for an extended period, the following procedure in addition
to that given in ‘Stopping the Engine’ will help maintain it in good condition for subsequent use:
•Fill the fuel tank before parking the machine overnight or for extended periods to prevent
condensation.
•Always park on level ground where possible. If it must be parked on a slope, position the
machine at right angles to the slope and block tracks securely.
•Remove the key to a place of safety.
NOTE: Always park the machine with the auxiliary attachment in contact with the ground.
NOTE: Ensure the equipment cannot be started or used by unauthorised or
untrained personnel
To recommission after storage the following checks must be carried out:
•Check all fluid levels.
•Check for fluid leaks.
•Check the tension of the rubber tracks.
•Check the operation of all controls.
•Check the action of the Throttle/Stop Lever.
•Check the action of all E-Stop buttons.
Figure 4: Summary of Switches, Controls and Gauges
Engine RPM /
Hour Counter
E-Stop
Angle Indicator
Tracking / Lifting /
Aux Lever Controls