Draper PP12VB User manual

INSTRUCTIONS FOR
12V 1200A
Power Pack
Stock No.24341 Part No.PP12VB/HD1200
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.

1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
12V 1200A POWER PACK
Stock no. 24341
Part no. PP12VB/HD1200
1.2 REVISIONS:
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/b2c/b2cmanuals.pgm
DRAPER TOOLS LIMITED WEBSITE: www.drapertools.com
HURSLEY ROAD PRODUCT HELPLINE: [phone]
CHANDLER’S FORD GENERAL FAX: [phone]
EASTLEIGH
HAMPSHIRE
SO53 1YF
UK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
NOTE! Important information.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
Date first published April 2012.

2.1 CONTENTS
Page content Page
1 TITLE PAGE
1.1 INTRODUCTION ............................................................................................... 2
1.2 REVISION HISTORY........................................................................................... 2
1.3 UNDERSTANDING THIS MANUAL ................................................................... 2
1.4 COPYRIGHT NOTICE......................................................................................... 2
2 CONTENTS
2.1 CONTENTS ........................................................................................................ 3
3 GUARANTEE
3.1 GUARANTEE ..................................................................................................... 4
4 INTRODUCTION
4.1 SPECIFICATION ................................................................................................. 5
5 HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER PACK USE ............................ 6
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR POWER PACK USE....................... 7
5.3 CONNECTION TO THE POWER SUPPLY ........................................................... 9
6 TECHNICAL DESCRIPTION
6.1 IDENTIFICATION ............................................................................................... 10
7 UNPACKING & CHECKING
7.1 PACKAGING...................................................................................................... 11
7.2 WHATS IN THE BOX ......................................................................................... 11
8 OPERATION AND USE
8.1 RECHARGING POWER PACKS .......................................................................... 12
8.2 JUMP STARTING ............................................................................................... 13
8.3 WORKLIGHT ..................................................................................................... 15
8.4 12V POWER OUTLET ........................................................................................ 15
9 MAINTENANCE AND PARTS REPLACEMENT
9.1 MAINTENANCE AND PARTS REPLACEMENT................................................... 16
10 EXPLANATION OF SYMBOLS/PICTOGRAMS
10.1 EXPLANATION OF SYMBOLS/PICTOGRAMS.................................................... 17
11 DISPOSAL
11.1 DISPOSAL.......................................................................................................... 18
DECLARATION OF CONFORMITY .....................................................................................ENCLOSED
2. CONTENTS
3

4
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or Product Helpline [phone].
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when the
guarantee period is ninety days from the date of purchase. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accidents, or repairs attempted or made by any personnel other than the
authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.

5
4. INTRODUCTION
4.1 SPECIFICATION
Stock no ............................................................................................................................ 24341
Part no ............................................................................................................. PP12VB/HD1200
Recommended maximum capacity:
Petrol .................................................................................................................. 3000cc
Diesel .................................................................................................................... 2000cc
Output:
Voltage .................................................................................................................. 12V
Amperage:
Starting ........................................................................................................ 600A
Peak............................................................................................................ 1200A
Worklight...............................................................................................................................3W
Weight ............................................................................................................................... 6.5kg
Integral battery:
Type ...................................................................................Dry lead acid sealed battery
Voltage .................................................................................................................. 12V
Capacity ..................................................................................................................22Ah
Charger:
Input:
Voltage......................................................................................230V~50Hz 0.2A
Output:
Voltage....................................................................................................... 15V
Amperage .................................................................................................400mA
Construction ..............................................................................................Class
II

5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER PACK USE
WARNING: Please read the following instructions carefully, failure to do so could lead to
serious personal injury.
IMPORTANT:
Draper Tools Limited recommends that this machine should not be modified or used for any
application other than that for which it was designed. If you are unsure of its relative
applications do not hesitate to contact us in writing and we will advise you.
Warning - risk of explosive gases
Working in the vicinity of a lead-acid battery is dangerous, batteries generate explosive
gases during normal battery operation. For this reason, it is of utmost importance, if you
have any doubt, that each time before using the power pack, you read this manual and
follow the instructions.
– To reduce risk of battery explosion, follow these instructions and those published by
the battery manufacturer and manufacturer of any equipment you intend to use in
the vicinity of the battery. Review warning marks on all these products and on the
engine.
– When working near a lead-acid battery, someone should be within range of your
voice, close enough to come to your aid.
– Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing
or eyes.
– Wear complete eye, hand and clothing protection. Avoid touching eyes when working
with batteries.
– If battery acid contacts skin or clothing, wash immediately with soap and water. If acid
enters eyes, immediately flood eye with cool, clean running water for at least 15
minutes and get medical attention immediately.
– NEVER smoke or allow a spark or flame in vicinity of battery or engine.
– Be extra cautious to reduce risk of dropping a metal tool onto a battery. It could spark
or short circuit the battery or, any other electrical part possibly causing an explosion.
– When working with a lead-acid battery, remove personal metallic items such as rings,
bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit
current high enough to weld a ring, or the like to metal, which may cause severe
burns.
– Use the battery charger for charging “lead-acid batteries only”. Do not use for
charging dry-cell or Ni-Cad batteries that are commonly used with home appliances.
For example, radios, torches etc. These batteries may explode and cause injury to
persons and damage to property.
– NEVER charge or boost a frozen battery.
– NEVER allow clamps to touch one another or to contact the same piece of metal to
prevent arcing.
– Do not use the charger in damp or wet conditions.
– Keep out of reach of children.
– Do not submerge in water.
– Do not operate near flammables such as petrol, paraffin, or thinners etc.
6

7
5. HEALTH & SAFETY INFORMATION
– Prior to initial use charge for 30 hours.
– If the charger receives a sharp blow or is otherwise damaged in any way, do not
disassemble. Have it checked by a qualified service person. Return to source.
– The battery must be removed from the appliance before it is scrapped.
– The appliance must be disconnected from the supply mains when removing the
battery.
– The battery must be disposed of safely.
– This appliance is for use on 12V circuits only.
– Do not use in high temperatures.
– Before connecting the power pack, ensure the polarity is correctly connected.
– Ensure polarity is correct BEFORE jumpstarting.
– Do not use the power pack while charging.
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR POWER PACK USE
Rechargeable batteries:
– The battery must be removed from the appliance before it is scrapped.
– The appliance must be disconnected from the supply mains when removing the
battery.
– The battery must be disposed of safely
– Do not use non-rechargeable batteries.
– Charge the battery using the specified charger under the charging conditions
specified.
Charging the battery under any other conditions may cause the battery to overheat,
emit hydrogen gas, leak, ignite or explode.
– Do not place the battery near a device that may cause sparks (such as a switch or a
fuse). The battery may generate flammable gas when charged, so remember to keep
the battery away from fire to prevent sparks from igniting or causing explosion.
– Do not place or store the battery in a vehicle in hot weather, under direct sunlight, or
near a source of heat. Use and storage of the battery in these conditions may cause
battery leakage, fire or to explode.
– Damage and deterioration of battery characteristics may occur if the battery is
dropped.
– Do not charge the battery in the inverted position.
– Do not carry the battery by hanging it from the terminal or the cable, as it may cause
damage to the battery.
– Turn off the switch of the circuit when connecting the battery to a charger or load.
– Batteries tend to lose a part of their capacity due to self-discharge during shipment
and storage, recharge the batteries before you use them and after purchase or
long-term storage in order to restore their full capacity.
– Do not continue discharging to the point where the voltage drops below the
recommended discharge cut-off voltage.
If a storage battery that was discharged below the recommended discharge cut-off
voltage is recharged, the storage battery may generate heat which could deform it or
cause condensation to form moisture from inside the battery.
Discharging below the recommended voltage may also accelerate the deterioration of
the battery's performance characteristics.

5. HEALTH & SAFETY INFORMATION
– Avoid overdischarge, and charge the battery immediately after discharge.
– Unsatisfactory storage conditions may cause deterioration in battery performance,
shorten service life and could cause rust to form on the terminals.
– Do not allow metallic objects to touch or bridge the terminals especially jewellery.
Failure to observe the precautions may cause the battery to overheat, emit hydrogen
gas, leak, ignite or explode.
– Do not throw the battery into fire or heat the battery. The battery may explode or
generate a toxic gas if placed in contact with fire.
– Do not attempt to disassemble, remodel or destroy the battery, as it may cause the
battery leakage, fire or bursting, and could also create sulphuric acid spills from the
battery resulting in possible burns to personnel and damage to the immediate
environment.
– Do not continue to charge the battery beyond the time specified in the instructions. If
the battery is not fully charged even after being charged for a longer time than
specified, discontinue charging and remove the battery from the charger. Charging for
a longer time than specified may cause the battery to leak, ignite, or explode.
–
Do not discharge the batteries beyond the maximum values indicated on the battery. If
the battery is discharged beyond the maximum values, it may leak, ignite or explode.
– Keep the batteries beyond the reach of children.
– Wear gloves when handling batteries.
– Do not apply organic solvents such as paint thinner, petrol or liquid detergents to the
battery. If these are brought into contact with the battery case, it may crack, causing
leakage.
– The battery contains electrolyte (diluted sulphuric acid) a very toxic substance. If the
battery leaks and the liquid inside spills on the skin or clothing, immediately wash it
off with plenty of clean water. If the liquid splashes into eyes, immediately flush the
eyes with plenty of clean water and consult a doctor. Sulphuric acid will burn skin and
in the eyes may cause loss of eyesight.
– Store the battery in a stable position so as to keep the terminals of the battery away
from any metallic or other conductive material (including items that may fall or drop
onto the battery).
Protect the battery from rain. If the terminals of the battery come into contact with
water, they may corrode.
As a general rule, keep the battery in an upright position.
When storing the battery, disconnect it from the charger and keep it in a place where
the temperature is low. Do not store in direct sunlight or temperatures exceeding
60°C.
If the battery is stored for a year or longer without being charged, its service life may
be shortened. Store the battery after fully charging it, otherwise its service life may be
shortened.
– Use/recharge the battery regularly. The battery gradually deteriorates during storage
and consequently its decreased capacity may be irreversible even after recharging.
8

9
5. HEALTH & SAFETY INFORMATION
– Used batteries are recyclable. When returning used batteries, insulate their
terminals with adhesive electrical insulation tape. If not, the residual electricity in
used batteries may cause fire or explosion.
– This battery is fully recyclable and should be accepted at any location that excepts
common automotive batteries. Contact your national/local authority or municipal
waste centre for details.
Battery chargers:
– Before charging, read the instructions.
– For indoor use. Do not expose to rain.
– Disconnect the supply before making or breaking the connections to the battery.
– Warning: Explosive gases. Prevent flames and sparks. Provide adequate ventilation
before charging.
– Do not charge non-rechargeable batteries.
– During charging the battery must be placed in a well ventilated area.
5.3 CONNECTION TO THE POWER SUPPLY
Make sure the power supply information on the machine’s rating plate are compatible
with the power supply you intend to connect it to.
This product comes supplied with a UK standard 3 pin plug fitted. It is designed for
connection to a domestic power supply rated at 230V AC.
Because it is constructed mostly of metal parts, it is a Class 1 machine; meaning, it must
have an earth connection in the power supply. This is to prevent electrocution in the event
of a failure.
Apart from replacing the fuse in the plug, no other electrical work is recommended on this
power pack.
The sealed lead-acid battery in this appliance has a normal working life of many years.
When the battery expires, it should be removed from the appliance for recycling. Please
contact your local solid waste authority for recycling information.
WARNING: Battery must be charged for 30 hours prior to first use.
CAUTION: This appliance has a sealed lead acid battery that should be kept at full charge.
Recharge when first received, immediately after each use, and every three months if not
used. Immediately charge when the unit has been incorrectly overdischarged. Do not
operate the unit while charging. Failure to do this may cause the battery life to be reduced
greatly.

(1)
(2)
(3)
(4)
(6)
(5)
(7)
(9)
6. TECHNICAL DESCRIPTION
10
6.1 IDENTIFICATION
(1) 12V socket power output On/Off
switch.
(2) Worklight On/Off Switch.
(3) Battery test push button.
(4) Negative (-) black battery cable &
clamp.
(5) Positive (+) red battery cable &
clamp.
(6) Transport handle.
(7) Battery status indicators.
(8) Charging indicator.
(9) 12V DC power socket.
(10) Charging port.
(11) Worklight.
(8)
(10)
(10)

7. UNPACKING & CHECKING
11
7.1 PACKAGING
Carefully remove the battery pack from the packaging and examine it for any sign of
damage that may have happened during shipping. Lay the contents out and check them
against the parts shown below. If any part is damaged or missing; please contact the Draper
Helpline (the telephone number appears on the Title page) and do not attempt to use the
power pack.
The packaging material should be retained at least during the guarantee period: in case the
machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly;
according to local regulations.
7.2 WHAT´S IN THE BOX?
As well as the power pack; there are several parts not fitted or attached to it.
(12) AC/DC Transformer Charger.
(13) DC Charger Lead.
(12) (13)

8. OPERATION AND USE
12
8.1 RECHARGING POWER PACKS – FIG. 1
Before first use, fully charge the integral battery for
30hrs. To check the integral battery's status, press the
battery test button (3).
NOTE: If the battery is fully discharged, the charging
time should be 50hours.
NOTE: The power output (jump start) switch must
remain in the OFF position throughout the recharge
process.
To recharge the battery via the 230V~/12V
transformer charger, connect the charger to the
power pack before connecting to the supply mains.
The charge indicator (8) will illuminate. The unit
may require up to 16hrs if heavily discharged,
however 8hrs is the average recharge time. Do not
leave the unit on charge unattended or for periods
exceeding 48hrs.
To recharge the battery via the 12V charger lead,
connect the lead to the power pack before
connecting to the cigarette lighter socket (we
recommend the vehicle be running during this
period to avoid flattening the battery). The charge
indicator (8) will illuminate. Recharge for 1 to 2hrs.
Disconnect the charging means before checking the
battery status.
FIG. 1

13
8. OPERATION AND USE
8.2 JUMP STARTING – FIGS. 2 – 3
Refer to the General Safety Instructions for
information regarding the handling of lead acid
batteries etc.
For 'Maintenance' type lead acid batteries remove
the cell caps to monitor the electrolyte levels prior to
commencing. The level of the electrolyte should be
up to the indicator on the battery (approx. 5 to
10mm above the top of the plates). This must be
checked and adjusted.
NOTE: This is not applicable for 'Maintenance Free'
type batteries.
When topping up the electrolyte use only distilled or
de-ionised water. DO NOT use tap water. It is
advisable to check the electrolyte density (specific
gravity) to make certain the acid to water ratio is
sufficient.
Clean the battery terminals to allow an optimum conductive connection between the battery
and power pack.
It is advisable to measure the battery voltage for signs of deep discharge. Discharging the
battery to 20% or less of it's full charge capacity is known as 'deep discharge'. Unless
specifically designed for deep discharge cycles this practice will significantly reduce the life of
the battery.
Do not attempt to use the power pack on a vehicle with a deep discharged battery.
The power pack shall not be used on large ampere-hour batteries as this may cause damage
or injury.
WARNING: Explosive gases. Prevent flames and sparks. Provide adequate ventilation during
use.
WARNING: Always refer to the vehicle manufacturer's literature for specific instructions on
jump starting.
If it is necessary to disconnect the battery, some information (e.g. radio presets and security
code) may require re-entry. Disconnecting the battery can also trigger the anti-theft
alarm/immobiliser. Contact the vehicle manufacturer for detailed information before
commencing any battery connections.
FIG. 2

14
8. OPERATION AND USE
Engine cranking requires a large amount of current.
The engine that requires starting must be in a good
mechanical condition as prolonged cranking is not
possible. When attempting to crank vehicles
equipped with large capacity batteries or in severe
climates it will be necessary to pre-charge the vehicle
battery for approximately 15 minutes before
attempting a jump start.
NOTE: When starting diesel engines, to prevent
damage to the glow plugs which would otherwise
result, pre-heat the plugs before starting the engine.
NOTE: This appliance will only help jump start a
vehicle with a functioning engine and serviceable
battery.
WARNING: Due to the sensitive nature of vehicle
electronics you MUST ensure that you refer to the
vehicle manufacturers handbook BEFORE you use the
product, as the jump start procedure can vary from vehicle to vehicle.
The following instructions are a guideline ONLY and will not suit every vehicle.
Always carry out the following checks before connecting the power pack to the battery.
– ENSURE the vehicle ignition and ALL ancillary equipment i.e. lights, radio etc
are switched OFF.
– ENSURE the vehicle battery is rated at 12 volts and that the battery is not
damaged in anyway.
– ENSURE THE VEHICLE IS IN NEUTRAL WITH THE PARKING BRAKE APPLIED.
The battery terminal not connected to the chassis has to be connected first. The other
connection is to be made to the chassis, remote from the battery and fuel line.
Make sure that no bystanders are near the battery, before cranking the engine.
NOTE: Should the vehicle refuse to start within 6 seconds, do not persist. Allow the power
pack to cool for 5 minutes before attempting to start the vehicle again. Should this
recommendation not be followed, damage may occur.
After cranking, remove the chassis connection and then the battery connection.
Recharge the power pack after use.
FIG. 3

8.4 12V POWER OUTLET – FIG. 5
The power pack can be used to run 12V appliances
with a rating not exceeding 132W (11 amps).
Remove the rubber protection cover and insert the
12VDC adapter plug of the appliance.
NOTE: The 12V feed is permanent therefore remove
the plug of the appliance when not in use and
replace the rubber cover.
15
8. OPERATION AND USE
8.3 WORKLIGHT – FIG. 4
When using the power pack in poorly lit conditions
the worklight (11) can be utilised. To illuminate
position switch (11) to the on position.
FIG. 4
FIG. 5

16
Regular inspection and cleaning reduces the necessity for maintenance operations and will
keep the product in good working condition. The appliance must be correctly ventilated
during operation.
All servicing and maintenance not listed in this manual must be carried out by an approved
Draper service agent (see back cover for contact details).
9. MAINTENANCE AND PARTS REPLACEMENT
(A)

17
10. EXPLANATION OF SYMBOLS/PICTOGRAMS
* Waste Electrical & Electronic Equipment.
Do not dispose of WEEE* as
unsorted municipal waste.
Class II construction
(double insulated).
Automatic overload protection.
Isolating transformer.
For indoor use only.
10.1 EXPLANATION OF SYMBOLS/PICTOGRAMS

18
11. DISPOSAL
11.1 DISPOSAL
- At the end of the product’s working life, or when it can no longer be repaired, ensure that
it is disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not abandon in the environment.
• Do not dispose of WEEE*
as unsorted municipal waste.
* Waste Electrical & Electronic Equipment.

19
NOTES

CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YF. U.K.
- Helpline: [phone]
- Sales Desk: [phone]
- Internet: www.drapertools.com
- E-mail: [email protected]
- Sales Fax: [phone]
- General Enquiries: [phone]
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
DBCH061112