Drip Drop PC-2000-W User manual

DripDrop AB • Pipers Väg 2C • 170 73 Solna • www.dripdrop.se • Tel. [phone]
User manual
Version 30.56.12/101208-UK
PC-2000-W
Pump controller

MANUAL PC-2000-W
Ver. 30.56.12-UK/101208
Page 2 (71)
TABLE OF CONTENTS
1DESCRIPTION............................................................................................................................................................5
1.1 GENERAL ...................................................................................................................................................................5
1.2 OPERATOR UNIT .........................................................................................................................................................5
1.2.1 Description of the display window...................................................................................................................6
2HOTKEYS AND OVERVIEW SYSTEM SETTINGS.............................................................................................7
3LOG IN –ACCESS CODE ▼....................................................................................................................................9
4INFORMATION MENUS P , E , A , L , X , ESC , OK , ▲.................................................................................... 10
4.1 PUMP STATUS KEY P................................................................................................................................................ 10
4.1.1 Pump information .......................................................................................................................................... 10
4.1.2 Running time and number of starts for pumps............................................................................................... 10
4.1.3 Disabling, manual start and stop of pumps.................................................................................................... 11
4.1.4 Display of time delay and service times.........................................................................................................11
4.2 SUMMARIZE KEY E................................................................................................................................................... 12
4.2.1 Actual values.................................................................................................................................................. 12
4.3 ALARM HANDLING KEY A ........................................................................................................................................ 13
4.3.1 Acknowledging new alarms ........................................................................................................................... 14
4.3.2 Active alarms ................................................................................................................................................. 15
4.3.3 Alarm history ................................................................................................................................................. 16
4.4 LOGGER KEY L........................................................................................................................................................ 17
4.5 EXTERNAL CONNECTED UNITS X............................................................................................................................. 19
4.5.1 External units that communicate via RS-485................................................................................................. 19
4.6 QUICK MENU FOR THE STATUS OF I/O-SIGNALS ESC ................................................................................................ 20
4.7 QUICK MENU FOR THE STATUS OF I/O-SIGNALS OK................................................................................................. 21
4.8 DISPLAY CONTRAST ▲........................................................................................................................................... 21
5SYSTEM SETTINGS S.............................................................................................................................................22
5.1 MAIN MENU ............................................................................................................................................................. 22
5.1.1 How you change the values in the settings menus. ........................................................................................ 22
5.2 APPLICATION TYPE................................................................................................................................................... 23
5.3 MENU –I/O CONFIGURATION................................................................................................................................... 24
5.3.1 Digital inputs ................................................................................................................................................. 24
5.3.2 Digital outputs ............................................................................................................................................... 28
5.3.3 Counter inputs................................................................................................................................................ 29
5.3.4 Analogue inputs (mA) .................................................................................................................................... 30
5.3.5 Analogue outputs ........................................................................................................................................... 32
5.4 PUMP SETTINGS........................................................................................................................................................ 33
5.4.1 Setting of start and stop levels for pumps ......................................................................................................33
5.4.2 Alternation of pumps...................................................................................................................................... 34
5.4.3 Back-up start.................................................................................................................................................. 34
5.4.4 Max. Running time......................................................................................................................................... 34
5.4.5 Min. pause time.............................................................................................................................................. 34
5.4.6 Check starts.................................................................................................................................................... 35
5.4.7 Service time.................................................................................................................................................... 35
5.4.8 Random starts ................................................................................................................................................35
5.4.9 Running confirmation .................................................................................................................................... 36
5.4.10 Motor current settings............................................................................................................................... 37
5.4.11 Pump capacity........................................................................................................................................... 38
5.4.12 Reset motor protection.............................................................................................................................. 38
5.5 STATION SETTINGS................................................................................................................................................... 39
5.5.1 Alternation..................................................................................................................................................... 39
5.5.2 Time/delays.................................................................................................................................................... 40
5.5.3 Level alarms................................................................................................................................................... 41
5.5.4 Cleaning sequences........................................................................................................................................ 42
5.5.5 Mixer settings................................................................................................................................................. 43
5.5.6 Flow calculation ............................................................................................................................................ 44
5.5.7 Overflow calculation......................................................................................................................................45

MANUAL PC-2000-W
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5.5.8 Specific energy calculation type .................................................................................................................... 45
5.6 MISCELLANEOUS...................................................................................................................................................... 46
5.6.1 Operator access code,.................................................................................................................................... 46
5.6.2 Level bar graph..............................................................................................................................................46
5.6.3 Logger............................................................................................................................................................ 47
5.6.4 RS232 settings................................................................................................................................................ 47
5.6.4.1 Communication settings..............................................................................................................................................47
5.6.4.2 Connection settings.....................................................................................................................................................47
5.6.5 Setting of RS485-port..................................................................................................................................... 50
5.6.6 Clock settings................................................................................................................................................. 51
5.6.7 Reset/Erase .................................................................................................................................................... 51
5.6.8 Factory settings.............................................................................................................................................. 51
6SMS FUNCTIONS –USING MOBILE PHONE....................................................................................................52
6.1 ALARM BY SMS MESSAGES ..................................................................................................................................... 52
6.2 REMOTE CONFIRMATION OF THE ALARMS ................................................................................................................52
6.3 SENDING INQUIRIES TO THE STATION BY MOBILE PHONE.......................................................................................... 53
7I/O-LIST, SIGNAL TABLE...................................................................................................................................... 54
8TECNICAL INFORMATION..................................................................................................................................55
8.1 SPECIFICATION PC-2000-W..................................................................................................................................... 55
8.2 ELECTROMAGNETIC COMPATIBILITY (EMC)............................................................................................................ 55
9CONFIGURATION TABLE ....................................................................................................................................56
10 MENU STRUCTURE –SYSTEM SETTINGS.......................................................................................................61

MANUAL PC-2000-W
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Copyright © 2005 DripDrop AB. All rights reserved.
This manual and all the information within may not be copied or reproduced in any form
without the permission of DripDrop AB.
Changes
The content of this manual is for informational use only and can be subject to changes
without prior notice.
DripDrop AB products are developed continuously and we reserve the right to alter technical
specifications without prior notice.
Liability
DripDrop AB assumes no responsibility or liability for errors or incorrect information that may
appear in this document.
DripDrop AB assumes no responsibility or liability for loss of profit, working deficits or any
other indirect losses due to erroneous use or application of the information exposed in this
manual.

MANUAL PC-2000-W
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1Description
1.1General
The pump controller PC-2000-W is an advanced computer controlled device to control and supervise
up to 4 pumps. Containing an operator unit (CPU unit PC-2000-W) and an I/O unit
(ADA 2000-E) for connecting digital and analogue signals.
The signals transfer between the units via three flat cables.
The unit has two communication ports RS 232 / 485 for communication with a supervision and
SCADA system or for serial communication with other units.
1.2Operator unit
The operator unit is mounted in the front door of a cabinet and has 12 control keys for
configuration and alarm handling. The graphic 64 x 128 dot display shows information,
log values and historical log as curves.
Indacation Pump in Auto
-Blinking yellow light: Pump or pumps not in Auto.
-Fixed yellow light: All pumps in Auto
Indication of A-alarm and B-alarm
-Blinking red light : Not ackn. alarms
-Fixed red light: Active ackn. alarms
Power supply indication
-Fixed green light
Shows pump status, actual and
accumulated data for the last 7 days.
Shows flows and overflows, actual and
accumulated values for up to 7 days.
Shows unconfirmed, active alarms and
alarm history.
Shows logged values, numeric and graphic
Menu where all basic settings are made for
example start- /stop levels, alternation etc.
Shows external units that can communicate
via RS-485.
Push button used to confirm choice and to
enter sub menus.
Close menus and step backwards.

MANUAL PC-2000-W
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1.2.1 Description of the display window
The back lit display shows the number of pumps in the pit and their status, water level- graphic and
numerical, in- and outflow, date/time, level switch and their status. Normally the display light is off,
but will light up when any key is pressed. The display light will shut off after 5 minutes of inactivity
Running Pump –When a pump is running, it is indicated by water running in the pipe.
Waiting mode –if a time delay or another time function is activated, it is shown by an X over the
pump number. This is to show that the pump waits for a time function before the pump is ready to
restart.
Not in Auto –indicates that pump selector switch is not in Auto position. This is shown by two
vertical lines |3|, and that the yellow Auto LED starts to blink.
Blocked Pump –certain circumstances blocks the restart of the pumps, for example certain alarms or
causes where you choose that the pump will be blocked when an error occurs. A Blocked
pump is indicated by a grayed out pump number. The blocking can be lifted by fixing the
fault and acknowledge the alarm.
Actual level if
sensor is
connected
Level bar
Indicates level floats
and if they are
On /Off.
Movement in pipe shows
that pump is running.
1–Indicates that pump is OK
X–Indicates that a timer is
counting.
|3| - Indicates that
pump is in Not auto
pos.
Tme and Date toggles
every 15 sec.
4 –Indcates that pump is blocked. For ex
by motor protec tor, low motor current etc.

MANUAL PC-2000-W
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2Hotkeys and Overview system settings
Shows pump status, actual total values as well as data up to 7 day
back. More info in chapter 4.1.
Shows flows, overflows, power and energy if the corresponding
meters are used. Actual and ackumulated values for up to 7 days
are shown . More info in chapter 4.2.
Shows unconfirmed, active alarms and
alarm history. When you enter the
alarm menu you can choose to see not
acknowledge alarms, active alarms and
a alarm history list with up to 200
alarms. More info in chapter 4.3.
Shows logged values up to 7 days.
There is one display for numeric values,
all values can also be displayed as
curves in the display window.
More info in chapter 4.4.
Menu where all basic settings are made for pumps, station and
communication, for example start- /stop levels, alternation a.s.o.
More info in chapter 5.
Shows status and information from external units that are
connected via the RS-485 port. Up to 6 units can be connected to
one PC 2000 W More info in chapter 4.5.
Push button used to confirm choice and to enter sub menues.
Close menus and step backwards in the menustructure
Cap.[m3/h] 0.0
Current[A] 25
Level[m] 1.45
Off
(A)
Time 2:16:03
Starts: 58
Pump 1
Total
η______________Now
Flow-c: 0.0 m3/h
Power: 0.0 kW
Efficiency: 0.0Wh/m3
Not ack. alarm 001/001A
Level alarm
LOW lEVEL .
Time on:09/o1/21 18:57:05
Time off:06/11/21 18:59:08
Alarms
.
▪Not ack. alarms
▪ Active alarms
▪ Alarm history
Settings( ) V30.56.XX
______________________
▪Application type
▪I/O Configuration
▪Pump settings
▪Station settings
▪Miscellaneous
EXT 1-PC 2000 screens
Link: ____________________
Alarms:0
Level[m]:
AI2[]:
Current P1
Logger yy-mm-dd
19:30
Level: 1.45 m
Inflow: 0.00 m³/h
Outflow: 0.00 m³/h
Overflow: 0.00 m³
The pumpcontroller PC 2000 W uses an extensive menu to display
and handle information as well as configuration of the unit directly
from the display panel. In order to get to better understand all menu
functions, here follows a brief overwiev of the structure of the
different menues for status, information and configuration.
Through the P,E,A,L and X keys you will access status and
information regarding pumps and the pumping station. The S key is
to enter into the menu structure where all configurations are made.

MANUAL PC-2000-W
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Settings menu - overview
The Settings menu is where all the configuration of the unit is made. By pressing the Skey, you
will enter the Settings main menu that consists of five submenus handling different areas in the
configuration process. You enter each submenu by moving up and down in the menu options with
the ▼▲ key, and enter the corresponding submenu by pressing the key.
Settings( ) V30.56.XX
______________________
▪Application type
▪I/O Configuration
▪Pump settings
▪Station settings
▪Miscellaneous
Settings( ) V30.56.XX
I/O Configuration_____
▪Digital inputs
▪Digital outputs
▪Counters
▪Analogue inputs
▪Analogue outputs
Settings (Ls)v30.56.xx
Station settings______
▪Alternation
▪Time/Delays
▪Level alarms
▪Cleaning sequencies
▪Mixer 1 settings
▪Mixer 2 settings
▪Inflow calculation
▪Overflow calculation
-Spec. Cons.: Flow-c
Settings (Ls)v30.56.xx
Miscellaneous_______
-Op. access code:▼ ▼ ▼ ▼
-Sys. Acces code: ▲ ▲ ▲ ▲
▪Level bargraph
▪Logger settings
▪RS232 settings
▪RS485 settings
▪Clock settings
▪Reset /Erase.
▪Default settings
Settings (Ls)v30.56.xx
Pump settings_____________
▪Pump 1
▪Pump 2
▪Pump 3
▪Pump 4
Settings( ) V30.56.XX
Application ___
- Number of pumps: 2
- Max. Running pumps: 1
- Start float: No
Settings (Ls)v30.56.xx
Pump 1_____________________
▪Day time levels
▪Night time levels
-Alternation : Yes
-Back-up start: No
-Max. runtime [min]: 240
-Min breaktime [s]: 10
-Check after[h]: 0
-Check for[s]: 0
▪Servcice time
-Random Starts[cm]:
▪Running confirmation:
▪Pump capacity
▪Reset Protection
►
Application menu –to set how many pumps
you have in the station, how many pumps are
allowed to run simultaneously and if you use
level sensor or level switches to detect
operating levels.See chapter 5.2
I/O configuration menu –is where you
define how to use all predefined inputs and
outputs, digital and analogue.
See chapter 5.3
Pump settings menu-
This is where you set all
parameters regarding
each individual pump,
start/stop levels,
alternation, current
settings etc.
See chapter 5.4
Station setting menu- This is the menu for
setting of station specific parameters.
Alternation type, timers and delays, alarm
levels, mixing and cleaning functions,
flowcalculation functions etc.
See chapter 5.5
Miscellaneous menu –In this menu you can
make settings for access codes, logger
settings, all communication settings, reset/
erase alarmlists/counters and reset the unit to
original factory settings.
See chapter 5.6

MANUAL PC-2000-W
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3Log in –Access code ▼
In the information menu, you will find all information about pumps, logged values and alarms. To
make changes or to acknowledge alarms you need an access code depending on what you like to do.
The unit has two different access levels:
1. Operator code- that allows acknowledgement of alarms.
2. System code –which allows changing of all values and configuration of the unit.
The access codes can be changed under Settings/Miscellaneous
There are two ways to enter the access code:
1. From the main display picture by pressing the ▼ key you will enter the access code prompt. Here
you can enter the valid code and confirm by pressing the OK key.
2. When you are in a sub menu and try to enter the edit position by pressing OK, you will come to the
access code prompt. When the prompt shows, you have to enter the valid access code. You can then
enter the edit position where you can change the values.
The unit will log out automatically 5 minutes after inactivity.
As an alternative, you can press the ▼key and the log out prompt will show. Press OK .
Level:yy-mm-dd
1.45 m
|
Log in
Settings( ) 20.54.42
.
-Función: |en uso
-Tipo señal: NC
-Tipo Alarma: alarma-A
-Delay[s]:
|
Log in
Nivel: yy-mm-dd
1.45 m
Are you sure?
Log out
When you are logged in the
following will show up in the
lower right corner of the
display :
Ls (system)
Lo ( operator).
Level:yy-mm-dd
1.45 m
Ls

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4Information menus P , E , A , L , X , ESC , OK , ▲
To access information about pump status, alarms and station values quickly, you use the information
hot keys on the front panel.
4.1Pump status key P
4.1.1 Pump information
The Pkey is used to get information about each pump quickly. You can access three pump
information windows by pressing the Pkey
The first window shows total values for running time and number of starts for the pump. This
information is given only in this window.
All other information is shown in the two following windows.
You scroll thru pump 1-4
with the ▲▼ keys.
To the right and left, between day1-7,
and total values for each pump with◄►
When you are in the information window, you scroll thru the information for pump 1-4 with the
▲▼keys.. This stepping between the pumps can be made in all information windows. You will
always get into the corresponding window for next pump.
4.1.2 Running time and number of starts for pumps.
To see running time and number of starts for pumps you press the P key. To see the values for the
other pumps press the ▲▼ keys. By pressing the ► key, you will see actual running time and number
of starts. Pressing the ►key scrolls thru the last seven days. After 7 days, you will get back to total
values.
Corresponding information for pumps 1-4 is shown by pressing the ▲▼keys.
Cap.[m3/h] 0.0
Current[A] 25
Level[m] 1.45
Off (A)
(A)
Time 2:16:03
Starts: 58
Pump 1
Total
Off
Cap.[m3/h] 0.0
Current[A] 25
Level[m] 1.45
Time: 2:16:03
Starts: 58
Information window for Pump 1
Specific information for each pump.
Actual values that are shown in all pump status windows.
Information about if a pump is running or not, if a pump is
in automatic mode and if the pump has stopped becaue
of an alarm.
Pump 1
Total
Pump 1
Today
Press
►
Press
►
Pump 1
-1 Day
Press
►
Pump 1
-2 Day
Press
►
Pump 1
-3 Day
Pump 1
-4 Day
Pump 1
-5 Day
Pump 1
-6 Day
Pump 1
-7 Day
Press
►
Press
►
Press
►
Press
►
Picture 1