Drip Drop PC-2000-W User manual

DripDrop AB ●Pipers Väg 2C ●SE-170 73 Solna, Sweden
Tel: [phone] ●Fax: [phone]
www.dripdrop.se ●[e-mail]
INSTALLATION MANUAL
Version: 0811-UK
PC-2000-W

Page 1(14)
TABLE OF CONTENTS
1DESCRIPTION OF PC-2000-W..............................................................................2
2DIMENSIONS AND MOUNTING..........................................................................3
3I/O-SIGNALS.............................................................................................................5
4ELECTRICAL CONNECTION...............................................................................6
4.1 POWER SUPPLY 24 VDC OR 27,2 VDC ...............................................................6
4.2 SIGNAL CONNECTION BETWEEN PC-2000-W AND ADA-2000-E........................7
5COMMUNICATION WITH PC-2000-W ...............................................................8
5.1 COMMUNICATION PORTS.....................................................................................8
5.2 RS232. DIRECT SERIAL COMMUNICATION TO A COMPUTER. ...............................8
5.3 RS232. MODEM COMMUNICATION WITH GSM, GDW-11..................................9
6TECHNICAL SPECIFICATION PC-2000-W......................................................11
7EMC –ELECTROMAGNETIC COMPATIBILITY..........................................12
8ACCESSORIES AND PART NUMBERS.............................................................12
9PACKING CONTENTS..........................................................................................13

Page 2(14)
2
1
1Description of PC-2000-W
PC-2000-W is the CPU and interface for DripDrop pump controller PC2000 for
mounting in the front panel of the control cabinet. It has a graphical display to
show data information and curves. There are 12 configuration and hotkeys and
4 diodes to indicate alarm status, power supply and pump “not in auto” position.
1. Digital graphic display
2. Operator keys for configuration
and handling of information.
3. Power indication
4. Pump not in auto indication
5. A-alarm indictor
6. B-alarm indicator
On the back side of the unit there are a number of connectors for 24 VDC power,
3 band cable connectors, K8, K9 and K10 for signal transfer between PC-2000-W
and the I/O device ADA-2000-E. There is also RS232, RS485 and a CAN-bus port
for communication.
7. Communications ports
8. Reset button
9. Band cable (CSD20/1,5)
connection (digital signals)
10. Band cable (CSD26/1.5)
connection(digital signals)
11. Screened cable CSA14E/1.5
connection (analogue signals)
12. Power supply 24 VDC
3
4
5
6
8
7
11
10
12
9

Page 3(14)
2Dimensions and mounting
Mounting of the unit in the cabinet front door is made by cutting a rectangular
hole, 203x115 mm. The unit is then fixed with two metal brackets and
4 screws on the backside of the front door.
Mounting brackets
Picture 2.1 Dimensions of
PC-2000-W.
Figure 2.2 shows the required cutting
dimensions for panel mounting.
Figure 2.3 shows the back of the
PC-2000-W when mounted in the door.

Page 4(14)
Example: PC-2000-W mounted in a DripDrop standard 2-pump cabinet.
Westermo GDW-11
GSM-modem
ADA-2000-E
PC-2000-W
Picture 2,5, shows the inside of a standard DripDrop electrical panel for 2 pumps with
PC-2000-W mounted in the door and the I/O type ADA-2000-E mounted on a DIN-rail.
This cabinet is equipped with a Westermo GDW-11 modem and a backup battery.
Picture 2.4 Shows front door of standard
DripDrop 2 pump cabinet with PC-2000-W,
ampere meters, man-0-auto switch, pump
and alarm indication.
Battery backup

Page 5(14)
3I/O-signals
I/O No.
Type
Signal
Notes
AI
1
Level signal (Pressure signal)
4-20 mA
AI
2
Flow signal
4-20 mA
AI
3
P1 Motor current / Running confirm.
4-20 mA
AI
4
P2 Motor current / Running confirm.
4-20 mA
AI
5
P3 Motor current / Running confirm.
4-20 mA
AI
6
P4 Motor current / Running confirm.
4-20 mA
AI
7
Attendance alarm / Intruder alarm
4-20 mA
DI
1
Low level switch
NO
mostly NC
DI
2
High level switch
NO
DI
3
Overflow switch
NO
DI
4
P1 Not in auto (M-0-A)
NO
mostly NC
DI
5
P1 Motor protection
NO
DI
6
P1 Thermo protection
NO
mostly NC
DI
7
Internal alarm 1, External block. P1
NO
DI
8
P2 Not in auto (M-0-A)
NO
mostly NC
DI
9
P2 Motor protection
NO
DI
10
P2 Thermo protection
NO
mostly NC
DI
11
Internal alarm 2, External block. P2
NO
DI
12
P3 Not in auto (M-0-A)
NO
mostly NC
DI
13
P3 Motor protection
NO
DI
14
P3 Thermo protection
NO
mostly NC
DI
15
Internal alarm 3, External block. P3
NO
DI
16
P4 Not in auto (M-0-A)
NO
mostly NC
DI
17
P4 Motor protection
NO
DI
18
P4 Thermo protection
NO
mostly NC
DI
19
Internal alarm 4, External block. P4
NO
DI
20
Block all pumps / Phase failure
NO
CI
1
Flow meter / Rain meter (Pulses)
--
CI
2
Energy meter / Flow meter (Pulses)
--
AO
1
Analogue out (4-20 mA)
4-20 mA
Mirror of AI 1- 7
AO
2
Analogue out ( 0-10 V)
0-10V
Mirror of AI 1- 7
ADA-2000 –Terminal connections
DO
1
ND1
C1
P1 Start/ Stop
NO
DO
2
ND2
C2
P1 Multipurpose out
NO
DO
3
ND3
C3
P2 Start/Stop
NO
DO
4
ND4
C4
P2. Multipurpose out
NO
DO
5
ND5
C5
P3 Start/Stop
NO
DO
6
ND6
C6
P3 Multipurpose out
NO
DO
7
ND7
C7
P4 Start/Stop
NO
DO
8
ND8
C8
P4 Multipurpose out
NO
DO
9
ND9
C9
Agitator/ Flushing
NO
DO
10
ND10
C10
Not used
NO
DO
11
ND11
C11
Attendance alarm
NO
For alarm horn –Alarm is sent.
DO
12
ND12
C12
Alarm (not ackn.)
NC
DO
13
ND13
C13
Alarm (active)
NC
DO
14
ND14
C14
Multipurpose out
NO
DO
15
ND15
C15
AI2 Alarm output
NO
DO
16
ND16
C16
Modem reset
NC
Interrupts the power to GSM-modem.

Page 6(14)
DI
COM
+24V
+
-
1,3-3
Ah
Batteri 24 VDC
~+
-
Nät spänning
230 VAC
L1
N
Automatsäkring
2AMatning till ADA-2000-E
24 VDC
Anslutning
PC-2000-W
+-
+
-
4Electrical connection
4.1 Power supply 24 VDC or 27,2 VDC
PC-2000-W is powered with a stabilised 19.2-30VDC supply, same power supply
as the CPU unit ADA-2000-E. If battery backup is used the power supply must be
able to deliver 27.2VDC in order to recharge the battery. Depending on how much
load there is on the 24VDC circuit we recommend to use a 24VDC battery with
1.3-3Ah capacity.
If the utility power has problems with transients due to atmospheric charges etc. a
surge protection device should be installed at the 230 VAC supply line.
If the utility power has problems with unstable supply voltage (over/under voltage)
it is recommended to install a stabilizer device at the 230 VAC supply line
Figure 4.1 Shows a power supply with or without battery backup. Protect the 24 VDC
circuit with a 1 or 2 ampere fuse.
Power supply
230 VAC
Fuse, 1 Amp.
Power supply, 24-27,2VDC
to ADA-2000-E
Connection to
PC-2000-W
230 VAC
Battery 24 VDC

Page 7(14)
4.2 Signal connection between PC-2000-W and ADA-2000-E
To connect the signals from the I/O unit ADA-2000-E with the operator unit
PC-2000-W, two band cables for the digital signals and one screened round band
cable for analogue signals are used.
Below is explained how these cables are connected to the units and the signals.
-Band cable CSD20/1.5m is connected between K2 on ADA-2000-E and K8 on
PC-2000-W, this cable is used for the digital outputs 12 to 16 and for the digital
inputs 11 to 20.
-Band cable CSD26/1.5m is connected between K1 on ADA-2000-E and K9 on
PC-2000-W, this cable is used for digital outputs 1 to 11 and digital inputs 1 to 10,
and digital pulse counters 1 and 2.
-The screened round band cable CSA14E/1.5 m is connected between K3 on
ADA-2000-E and K10 on PC-2000-W. The ground wire of the cable shall be
connected to the earth terminals on ADA-2000-E and PC-2000-W. The cable is
used for the analogue inputs 1 to 7 and the analogue outputs 1and 2.
Picture 4.2 Shows how the
signal the cables are connected
between the PC-2000-W and
the ADA-2000-E.The screened
analogue signal cable has it´s
own separate ground wire which
connects the front panel mounted
PC-2000-W to the ground.

Page 8(14)
5Communication with PC-2000-W
5.1 Communication ports
The pump controller PC-2000-W has three communication ports. The RS232 port
which is used for communication with GSM/SMS modems or for communication
with SCADA-systems, The RS485 port is used for serial communication with
other PC-2000-W or other type of controllers and instrumentation. The unit has a
CAN-bus which is not used at present.
5.2 RS232. Direct serial communication to a computer.
The PC-2000-W can be directly connected to a PC computer via a 9 pin D-sub
connector to RS232-terminal on PC-2000-W. This connection is made as shown
below and can be is used with the DripDrop configuration software PC-COM.
RS232
9-pin D-sub
PC-2000-W
RS232
terminal
RJ45/6
Connector
RS485
RS232CCAN
A
B
GDN
GDN
TXD
GDN
RTS
RXD
VCC
CTS
CAN H
CAN B
GDN
GDN
Picture 5.1
Shows the three
communication ports
with signal connections.
CAN-bus not used
Picture 5.2 Connection to a PC computer with 9 pin D-sub connector.

Page 9(14)
5.3 RS232. Modem communication with GSM, GDW-11.
Below you see how a Westermo GDW-11 GSM modem is connected for GSM
communication and SMS sending. Note that the digital output number 16 is used
as modem control to restart the modem via the PC-2000-W. Below you see the
connections between the PC-2000-W RS232 connectors and the terminals of the
modem.
Terminal
Signal
Description
No 1
In
TXD
No 2
Out
RXD
No 5
-
Signal earth (GND)
ADA-2000-E
I/O-board
MODEM type
Westermo GDW-11
5 pole screw
connector
24-27.2VDC
RJ45/6
Connection
PC-2000-W
RS232
Terminal
Picture 5.3 Signal configuration on the terminals of Westermo GSM-modem type GDW-11.
Supply
24-27,2VDC

Page 10(14)
D-sub
Signal
Description
No 2
Out
RXD
No 3
In
TXD
No 5
-
Signal earth
Power supply
24-27.2 VDC
Picture 5.4 Shows the connection to a Westermo GDW-11 modem with a 9 pole
D-sub contact.
ADA-2000-E (I/O-device)
GSM-modem
Westermo GDW-11
9-pin D-sub
RJ45/6
Connector
PC-2000-W
RS232
terminal
Power supply
24-27,2VDC
Table of D-sub signals to a Westermo GDW-11 GSM-modem.

Page 11(14)
6Technical specification PC-2000-W
Power supply
24 VDC ( 19,2 -30 VDC)
Power consumption
150 mA
Mounting cut
Panel mounted (203,5mm x 115,5mm)
Dimensions
213 x 125 x 54mm (W x H x D)
Temperature range
-5 to +55 °C
Housing
IP 54 (IP65 from front)
Weight
0,6 kg
Processor
ATMEL ATMEGA 128
Memory
SRAM, EEPROM, FEPROM
Graphic display
128x 64 dots
Operator keys
12
LED´s
1 green , 1 yellow and 2 red
Internal battery (Litium)
CdLi, for real time clock and settings
Signal connection
Band cable 1x26, and 1x 14
I/O-interface
Digital outputs (16)
16 DO, 24VDC, open collector output
Max. load 50mA at 30 VDC.
Digital inputs (20)
20 DI, 24VDC, opto isolated max. 500 V (1 min)
Counters (2)
2 CI, 24VDC, Opto isolated max.500V(1 min)
Max. frequency 500 Hz
Analogue inputs (7)
7 AI, 0/4-20mA , 24VDC (max. impedance 100
ohm)
Analogue current outputs (1)
1 AO, 4-20mA , 24VDC (max. load 500 ohm)
Analogue voltage outputs (1)
1 AO, 0-10V (min. load 1000 ohm)
Communication ports
RS-232 (1)
RS-485 (1)
1 port, 57600 Baud
1 port, 57600 Baud

Page 12(14)
7EMC –Electromagnetic compatibility
Electromagnetic compatibility (EMC)
Description
Standard
Class
Level
Notes
Test
1
Network frequency magnetic field
EN 61000-4-8
30A/m
A
2
Immunity to radiated RF--fields
EN 61000-4-3
3
10V/m
26MHz-1GHz
A
3
Electrostatic discharge immunity
EN 61000-4-2
4
8kV
Air discharge
C
4kV
Contact
discharge
C
4
Radiated emission
EN 52022:2004
A
26MHz-1GHz
A
8Accessories and part numbers
Description
Part number
Comments
OPI and CPU type PC-2000-W
20101-03-101
I/O unit type ADA-2000-E
20101-03-110
Band cable screened CSA14E/1,5 m
20101-03-120
Band cable flat CSD20/1,5 m
20101-03-130
Band cable flat CSD26/1,5 m
20101-03-140
Level sensor SP-25 (0-1m Wg)
40101-06-103
4-20mA
Level sensor SP-25 (0-4m Wg)
40101-06-102
4-20mA
Level sensor SP-25 (0-5m Wg)
40101-06-106
4-20mA
Level sensor SP-25 (0-10m Wg)
40101-06-101
4-20mA
Current transformer E83-2050 (0-50A)
40101-54-104
4-20mA
RS-232 cable, 2.0 m
30501-20-100
Modem protection EDL170
20101-92-102
Over voltage protection ED4000-230
20101-92-103
Batteries, 1.3 Ah 12 VDC (2 are needed)
50101-127-101
Power supply DRAN60-24V (24-28VDC)
50101-47-101

Page 13(14)
9Packing contents
The packing box contains:
1(one) Operator unit PC-2000-W
2(two) sets of mounting brackets with 4(four) screws
1(one) 2-pole contact for power supply, 24VDC