Dru Metro 100XT-41 Tunnel RCH User manual

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Metro 100XT-41 RCH
Metro 100XT-41 Tunnel RCH
Installation manual
DRU-644571-EN-US-0420-11
G20/G25/G25.3/G30/G31/G150.1
EN
959.069.06.EN

English
INSTALLATION MANUAL
1. Introduction
2. CE declaration
3. SAFETY
3.1 General
3.2 Regulations
3.3 Precautions / safety instructions at installation
3.4 Principle of ignition cycle
4. Removing the packaging
5. Installation
5.1 Type of gas
5.1.1 Reconstruction to different type of gas
5.2 Gas connection
5.3 Electric connection
5.4 Placing the appliance
5.5 Placing a built-in appliance
5.6 Placing the chimney breast
5.7 Placing the control hatch
5.8 Concentric system
5.9 Connection to an existing chimney (C91)
5.10 Additional instructions
5.11 Glass pane
5.11.1 Removing the glass pane
5.11.2 Placing the glass pane
5.12 Adjusting the appliance
5.12.1 Restrictor slide
5.12.2 Air inlet guides
5.13 Placing the wood, pebble and broken glass sets
5.13.1 Wood set
5.13.2 Pebble set and broken glass set
6. Control
6.1 Remote controls
6.2 Alternative controls
7. Final inspection
7.1 Gastightness
7.2 Gas pressure/line-pressure
7.3 Ignition main burner
7.4 Flame picture
8. Maintenance
8.1 Parts
9. Delivery
10. Malfunctions
Appendix 1 Malfunctions
Appendix 2 Tables
Appendix 3 Figures
Contents
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INSTALLATION MANUAL
1. Introduction
DRU, a manufacturer of gas-fired heating appliances, develops and produces products that comply with the
highest possible quality, performance and safety requirements. This appliance has a CE label, which means that it
complies with the essential requirements of the European Gas Appliance Directive. The appliance is supplied with
an installation manual and a user manual. Installation and maintenance of the appliance should be performed by a
professional certified expert with a proven knowledge and demonstrable competence in this field. A professional
expert takes all technical aspects such as heat output, gas connection and electricity into account, as well as the
flue gas discharge requirements. The information in this installation manual will ensure the appliance is installed in
such a way that it will function properly and safely. If the installation instruction is not clear, national/local
regulations must be observed.
This manual discusses the installation of the appliance and the regulations that apply to the installation. In
addition, the appliance's technical data are shown and information is provided about maintenance, possible
malfunctions that might occur and their possible causes.
The figures are at the back of this installation manual, in the appendix.
Fully and carefully read and use this installation manual, before installing the appliance. When using the DRU
Powervent system® or DRU CM system®, the accompanying installation manual should also be read completely
and carefully, before installation work is started.
The following symbols are used in the manuals to indicate important information:
Ø Work to be performed
!Tip Suggestions and recommendations
!Caution You will need these instructions to prevent problems that might occur during installation and/or use.
!Caution You need these instructions to prevent fire, personal injury or other serious damages.
After final delivery, the manuals should be handed over to the user.
2. CE declaration
DRU declares that company internal measures guarantee that appliances produced by DRU meet the essential
requirements and guidelines of the regulation concerning gas-fired appliances and the accompanying standards.
This declaration loses its validity if changes are made to the appliance without written permission from DRU. The
instructions in the manuals must also be observed at all times.
A copy of the CE test certificate can be downloaded via www.druservice.com.
Product:
Type:
Product identification number:
Conformity assessment agency:
Regulations:
Directives:
Standards:
Gas-fired heating appliance
Metro 100XT-41 RCH, Metro 100XT-41 Tunnel RCH
0063CP3712
Kiwa Netherlands B.V. (0063)
Wilmersdorf 50
Postbus 137
7300 AC, Apeldoorn
(EU) 2016/426, (EU) 2015/1188
2014/35/EU, 2014/30/EU
EN 613:2000, EN 613:2000/A1:2003, EN 613:2000/PrA2:2002
EN 60335-1:2012, EN 60335-2-102:2016, EN 55014-1:2007
EN 55014-2:2015, EN 61000-3-2:2014, EN 61000-3-3:2013
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DRU Verwarming B.V.
Postbus 1021, 6920 BA Duiven
Ratio 8, 6921 RW Duiven
www.drufire.com
R.P. Zantinge Managing director
Duiven, 09-02-2018

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INSTALLATION MANUAL
3. SAFETY
3.1 General
!Caution • Observe the generally applicable regulations and precautions/safety instructions in this manual.
• First check – in appendix 2, table 2 – whether the appliance to be installed has the correct technical version.
• Read the manual carefully to ensure a proper and safe installation of the appliance.
• Observe the regulations/instructions in this manual.
3.2 Regulations
Please install the appliance in accordance with the applicable national, local and constructional (installation)
regulations.
3.3 Precautions / safety instructions at installation
Carefully observe the following precautions/safety regulations:
Ø The appliance may only be installed and maintained by recognised installers who are skilled in the field of gas
heating and electricity.
Ø Do not make any changes to the appliance.
Ø When installing a built-in appliance:
• Use non-combustible and heat-resistant materials for the chimney breast, including the top of the chimney
breast and the material in the chimney breast, such as the floor under the appliance and the back wall against
which the appliance will be placed. For this you can use both sheet material and stone-like materials.
• Take sufficient measures to prevent temperature of a wall behind the chimney breast becoming too high,
including the materials and/or objects behind the wall.
• Take the minimum required internal dimensions of the chimney breast into account. These are for the benefit
of safety and for the prevention of excess heat accumulation in the chimney breast.
• Vent the chimney breast by means of the ventilation holes (see table 4-1). These are essential for ensuring
safety and for the prevention of excess heat accumulation in the chimney breast.
• Use heat-resistant electrical wiring.
• Place heat-resistant electrical wiring away from the appliance and as low as possible in the chimney breast.
This has to do with the temperature development in the chimney breast.
Ø Only use the flue gas discharge / combustion air supply system supplied by DRU.
Ø When installing a free-standing appliance: place the appliance away from the back wall by the minimum distance
stated further down in the text.
Ø Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material.
Ø Keep combustible objects and/or materials outside the appliance's radiation range. This radiation range is
500 mm, unless stated otherwise.
Ø Only use the accompanying set, such as the wood or pebble set, and place it exactly as
described.
Ø Leave space around the ionisation pin and spark electrode and never place glow material around these pins.
Ø Make sure there is no dirt in gas pipes and connections.
Ø Place a gas tap in accordance with applicable regulations.
Ø Prior to putting into operation, check the complete installation for gastightness.
Ø Prevent blocking of the explosion hatch(es) at the top and/or bottom of the appliance and check whether it/they
connect(s) properly to the sealing surface before the appliance is built in.
Ø Do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3.
Ø Do not use the appliance when a pane is broken and/or cracked, until it has been replaced.
Ø The appliance was designed for atmospheric and heating purposes. This means that all visible surfaces, including
the glass pane, can become hotter than 100C°. It is recommended to always place a protective grating in front of
the appliance when there are children, elderly people or handicapped persons in the same room as the appliance.
If it is possible that vulnerable people are regularly present in the room with no supervision, a fixed guard should
be mounted around the appliance.
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INSTALLATION MANUAL
3.4 Principle of ignition cycle
Below you will find a brief description of how this appliance is ignited. The receiver in the appliance will get a
signal from the remote control to start the ignition process. The receiver will get the signal to start the ignition
process. This signal is passed on to the burner device, after which, if applicable, the relay for the Powervent
System® is switched. After an 8 second interval, the ignition on the spark electrodes will start. If no Powervent
System® is connected, only the relay will switch and the ignition will start immediately. The main burner will be
ignited at about 50% of its capacity. This will prevent a larger amount of gas in the combustion chamber, if no
ignition takes place. When the gas ignites, ionization will have to be detected. In order to make sure the flame has
passed over, this will take place at the other side of the burner. When ionization is detected, the gas control will
modulate to 100%.
In case of an appliance with a switchable second burner, the second valve is switched (you will be able to hear a
'click') in order to ignite the second burner. After ignition of the second burner, the appliance will always go to the
full position (full capacity). This will guarantee that the second burner will actually ignite. The second burner can
be switched on and off manually, by means of the remote control. In case of switching on manually, the appliance
will first return to full load.
!Caution The appliance's control unit is characterized by stringent safety requirements. It is possible that the burning
appliance switches off automatically and then switches back on again. This is not a failure, but a check.
The moment the appliance's control unit is connected to mains voltage, the control unit will perform this check
every 24 hours. If the appliance is burning at that time, the appliance will extinguish and then start again
immediately.
If you wish to prevent this, you can remove the plug and insert it again at a time during the 24 hours when the
appliance is never or hardly ever burning.
4. Removing the packaging
Note the following items when removing the packaging:
Ø Remove all packaging materials.
Ø Remove all supplied components in, on and/or at the appliance.
Ø Check the appliance and accessories for damages (during transport).
Ø If necessary, contact your supplier.
Ø Never install if an appliance is damaged!
Ø Remove any screws that are used to fix the appliance to a platform or pallet.
!Caution The glass pane(s) is/are made of a ceramic material. Very small irregularities in the glass panes cannot be avoided,
but are within the required quality standards.
!Caution Keep plastic bags away from children.
Appendix 2, table 1 indicates which components should be available after unpackaging.
Ø Contact the supplier if you find that not all components have been supplied.
Ø Packaging must be disposed of in accordance with the regulations.
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5. Installation
5.1 Type of gas
The data plate indicates for which type of gas, gas pressure and for which country this appliance is intended.
The data plate can be found on the appliance or can be attached to a chain to which it should remain attached.
!Caution Check whether the appliance is suitable for the type of gas and gas pressure used at the location.
5.1.1 Reconstruction to different type of gas
In order to convert this appliance to a different type of gas, please contact DRU's service department and ask for
the possibilities.
5.2 Gas connection
Place a gas tap in the gas pipe in accordance with the applicable regulations.
The gas connection on the gas control is located next to the receiver (see Appendix 3, fig. 38 (G)).
!Caution • Make sure there is no dirt in the gas pipes and connections.
• No soldering may take place at the flexible gas hose(s), as this could cause leaks.
The following requirements apply to the gas connection:
• Use a gas pipe with the correct dimensions, so that no pressure loss can occur.
• The gas tap must be approved (in the EU this will be the CE mark).
• You should always be able to reach the gas tap.
5.2.1 Gas hose for gas connection
In many cases, a gas hose for a gas connection according to EN14800 can be ordered together with the appliance
(consult druservice). The gas hose is mounted to the appliance and has been checked for leak-tightness. This gas
hose is available in different lengths.
!Caution Take the following into account when installing the gas connection and the appliance (see Appendix 3, fig. 42 and
43):
• The gas connection must always be accessible to be able to shut off the gas supply.
• The gas connection may only be mounted vertically, so that the gas hose can be connected vertically at the
bottom.
• The gas connection is permitted in a zone (blue hatched area in the figure):
- To the left and right of the appliance to a height of 30 cm above the bottom side of the appliance (the
bottom side is the end of the adjustable feet holder, without the feet).
- Under the appliance in the area between the legs.
• The gas connection and gas hose should not be placed behind the appliance.
• The gas hose may not get above the bottom side of the appliance (the bottom side is the end of the foot
without the adjustable feet)
• The minimum bend radius of the hose is 40 mm.
• The hose should be placed as low as possible, must have a minimum distance from the appliance of 20 mm
and, if possible, should not be placed under the burner.
• The entrance of the gas control in which the hose is mounted faces the appliance. Due to the required
minimum bend radius, the chimney breast width becomes larger on the side of the control hatch. With this
gas hose, the depth of the control hatch is not 230 mm, but will now be 270 mm.
5.3 Electric connection
In case of a 230 Volt electrical connection, provide proper grounding. Place this electrical connection away from
the appliance, as low as possible in the chimney breast. This has to do with the temperature development in the
chimney breast.
!Caution Make sure that it is easy to disconnect the appliance from the power supply after installation;
• by disconnecting the plug;
• or by means of a 2-core switch installed by a recognised installer in accordance with current regulations.
!Caution • Protect the gas control and electric components, hereafter referred to as the gas control, against building
dust and moisture!
• For connecting the receiver and control panel at an appliance equipped with the CM system ®, you must
observe the instructions in the supplied manual.
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5.3.1 Connecting the switch contact (if applicable)
It is possible to operate one or more lamps (in case of several lamps, a maximum of 0.5A/250VAC/30VDC) via the
remote control of the appliance. You could think of the lamps of Dru's lux elements. For this, you can use switch
contact B on the receiver (see appendix 3, fig 36). The switch contact is not polar sensitive.
5.3.2 Connection extra power supply (max. 80W, 230VAC) (if applicable)
This connection is ideal for possible lighting or a ventilation system in the chimney breast and can be operated by
means of the remote control (see appendix 3, fig. 36 (C)). The power supply of this connection is identical to the
mains voltage and it can be subjected to a maximum load of 80 Watts.
5.4 Placing the appliance
!Caution • Place the appliance in front of a heat-resistant and non-combustible wall and on a heat-resistant and
non-combustible floor. The wall brackets on a built-in appliance ensure that the minimum distance to the
wall is maintained.
• Ensure there are no combustible objects or materials present in the fire's radiation range, within a distance of
500 mm, unless indicated otherwise.
• Place the concentric system in such a way that no fire hazard is ever created (also see section 5.8).
• Take sufficient measures to prevent temperatures of a possible wall behind the chimney breast, or the floor
under the chimney breast from becoming too high; including the materials and/or objects located there.
• Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material.
• Make sure that the appliance to be installed has a stable position. Fasten possible extending legs with the
self-tapping screws.
!Caution When installing a built-in appliance, always take the following into account:
• The minimum construction measurements according to Appendix 3, Fig. 1 and 2.
• The construction height of the appliance.
Ø Provide a gas connection at the location. For details, see section 5.2.
Ø Make a passage for the concentric system; for details, see section 5.8.3.
!Caution Additional instructions for the appliance to be installed can be found from section 5.10.
5.5 Placing a built-in appliance (if applicable)
Not all built in DRU appliances are supplied with a control hatch.
!Caution Built in appliances must be installed with the DRU control hatch. This is necessary to ensure a durable, safe and
proper operation. The DRU control hatch can be ordered separately. Exceptions are:
Appliances with supplied DRU guard cabinet. The DRU guard cabinet is intended for installation with a suspended
platform. If the appliance will be connected to the DRU PowerVent system, the DRU control hatch has to be used
after all.
The gas control is mounted to the appliance. It must be taken out and placed in the control hatch at a later time.
For placing the gas control in the control hatch, see section 5.7.
Proceed as follows:
Ø Loosen the bracket with the gas control by loosening the self-tapping screws and screw the self-tapping screws
back in the appliance.
Ø Place the bracket with gas control, together with the wiring of the ignition/ionisation cable(s), the flexible gas
hose(s) and type plate with chain in the direction of the control hatch.
!Caution The data plate should remain connected to the chain.
Ø Set the height of the appliance using the adjustable feet.
Ø Make the appliance level at the same time.
!Tip The construction frame can be adjusted afterwards for most 2- or 3 sided appliances. This allows a good contact of
the construction frame with the chimney breast. Adjustment should take place before the appliance is built in.
After building in, adjustment is no longer possible. For 2- or 3-sided appliances that cannot be adjusted, we refer
to section 5.10 'Additional instructions'.
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!Caution Do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3.
5.6 Placing the chimney breast (if applicable)
For the benefit of a good heat discharge, operation of the appliance and general safety, there should be sufficient
space around the appliance.
The chimney breast should be ventilated sufficiently by means of ventilation holes (incoming and outgoing).
These are essential for safety and for the prevention of excess heat accumulation in the chimney breast.
!Caution When an appliance is built in the floor, please take into account the minimum distances from a combustible
floor. If applicable, additional information about this is provided from section 5.10 'Additional instructions'.
!Caution • Use non-combustible and heat-resistant materials for the chimney breast, including the top of the chimney
breast and the material in the chimney breast, including the back wall and floor.
• The appliance is not a support structure. Make sure the appliance does not have to bear the weight of the
chimney breast for example.
• The passage of the ventilation holes (outgoing), which are placed as high as possible, is stated in Appendix 2,
Table 2.
• If no control hatch is placed in the chimney breast, an air supply of at least 80 cm 2 should be attached as low
as possible. If there is, the control hatch will suffice as air supply.
!Caution When placing the chimney breast, you should take the following into account (see Appendix 3, Fig. 2):
• The location for the control hatch: this must be placed as low as possible.
• The dimensions of the control hatch; see Placing the control hatch section 5.7.
• The location of the ventilation holes (V) (outgoing).
• Maintain a minimum 30 cm distance between the top of the ventilation hole (outgoing) and the ceiling of the
house.
• The measurements of the glass pane, so that it can be placed/removed after placing the chimney breast.
• The protection of the gas control and the pipes against cement and plaster.
• If possible, you should place decorative strips, frames, etc., after any required structural work has been
completed. Prevent the use of painter's tape. If this is not possible: use a good quality painter's tape and
remove it immediately after plastering or painting work.
!Tip You should preferably apply the ventilation holes (outgoing) on both sides of the chimney breast. Use the DRU
ventilation elements.
Check the following issues, before the chimney breast is fully closed:
• Whether the discharge / concentric system is placed correctly.
• Whether the channels, fixing brackets and possible clip bindings, which cannot be reached after installation,
are fastened by means of self-tapping screws.
Ø Do not plaster on or over the edges of the construction frame, because:
• The heat of the appliance could cause cracks.
• It will no longer be possible to remove/place the glass pane.
Ø When using stone-like materials and/or plaster finishing, allow the chimney breast to dry for at least six weeks
prior to taking the appliance into operation in order to prevent cracks.
5.7 Placing the control hatch (if applicable)
The control hatch (also see paragraphs 5.5 and 5.6) is placed as low as possible in the chimney breast.
!Caution • The bottom of the control hatch may not be placed higher in the appliance than the burner surface.
• Place control hatch and bracket with gas control indoors in a dry place only!
A number of components are placed in the control hatch, such as data plate, gas control and, if applicable, the
components belonging to the DRU Powervent System ®.
Place the control hatch as follows, see Appendix 3, Fig. 3 for details:
Ø Make an opening in the chimney breast, as described in the manual for the control hatch.
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!Tip The opening in the chimney breast may be made horizontal and vertical.
Ø Place the inner frame (A); unscrew bolts (D and F) for this.
!Caution The inner frame should be placed in the correct way. Two positions are possible. Placing the inner frame with a
rotation of 180° is not allowed (see Appendix 3, fig. 4).
!Tip • When the chimney breast is made of bricks, the inner frame can be built with bricks at the same time.
• In case of a different material, the inner frame can be glued or fastened with four countersunk screws.
Ø Remove the bracket with the gas control (B) from the appliance and place these self-tapping screws back in the
appliance.
Ø Attach the bracket with gas control to the inner frame (A). Proceed as follows:
• Unwind the cables. This will, amongst other things, prevent a poor operation of the ignition.
• Unwind the flexible gas pipe(s).
• Mount the bracket with the gas control to the inner frame (A). The slotted hole falls in allen screw (C); the hole
at the bottom falls over the head of allen screw (D).
• Fix the bracket with allen screw (C).
!Caution • Avoid kinks in the pipes.
• Do not lay the cables of the ionisation and ignition pins along metal parts, wiring and other components.
Ø Connect the gas pipe with gas tap (see section 5.2).
Ø Bleed the gas pipe.
!Tip If the gas tap is closed, the bracket with gas control can be easily removed by loosening the clamp coupling under
the gas control and loosening the allen screw (C) by a few turns. The bracket with the gas control can now be lifted
and removed towards the front out of the control hatch.
Ø Connect the 230V mains voltage with protective earth using the correct type of plug. The other side of the power
cable can be easily connected to the universal 230V plug in the control hatch. Use this universal 230V plug to
disconnect the appliance from the power supply, if necessary.
!Caution If the 230V power cable is damaged, replace it by a similar power cable or a power cable that is available from your
dealer.
Ø Place the data plate in its intended clamp (G).
Ø Mount the outer frame with door (E) to the inner frame using two allen screws (D and F).
!Tip The outer frame can be placed in such a way that the door turns to the left or right.
!Caution Always close the control hatch with the lock (H) because of the electricity behind the door (230V).
You can operate the lock with a fitting flat object.
5.8 Concentric system
5.8.1 General
The appliance is connected to a flue gas discharge / combustion air supply system delivered by DRU, hereafter
referred to as the concentric system. The diameter for this connection is indicated in appendix 2, table 2. The
passage to the outside can be created with a wall terminal (C11) or a roof terminal (C31). If necessary, an existing
chimney can be used (see section 5.8.4).
!Caution • Only use the concentric system supplied by DRU. This system has been tested in combination with the
appliance. DRU cannot guarantee a proper and safe operation of other systems and does not accept any
responsibility or liability for this.
• Use a chimney set for the connection to the chimney, DRU will be able to supply it.
• DRU's concentric system is intended for indoor use and may therefore not be used outdoors, with the
exception of the sections intended for that purpose such as roof and wall terminals.
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The concentric system is constructed from (the flue spigot of) the appliance.
If, due to constructional circumstances, the concentric system is placed first, it is possible to connect the appliance
by means of a telescopic pipe piece.
5.8.2 Construction of the concentric system
Depending on the configuration of the concentric system, the appliance must be further adjusted with a possible
restrictor slide and/or air inlet guide.
See Tables 4 and 6 for determining the correct adjustment and section 'Adjustment of the appliance' for the
method of working.
The concentric system with wall or roof terminal has to comply with the following conditions:
• In appendix 2, table 4 or 5 you can find whether a concentric pipe should be connected and what the
minimum vertical length would have to be.
• Determine the permissibility of the required configuration.
When using a wall terminal (C11) the following applies:
• The total vertical pipe length, when using a wall terminal, may have a maximum length that can be found in
appendix 2, table 4.
• The minimum vertical pipe length, when using a wall terminal, can be found in appendix 2, table 4.
• The total horizontal pipe length, when using a wall terminal, may have a maximum length that can be found
in appendix 2, table 4 (excluding wall terminal; see appendix 3, fig. 5).
When using a roof terminal (C31) the following applies:
• The construction of the chosen system, when using a roof terminal, must be permissible according to
Appendix 2, Table 5 (See the method of working described below).
The working method below indicates how the permissibility is determined of a concentric system when using a
roof terminal.
1) Count the number of 45° and 90° bends required (15° and 30° bends are also allowed).
2) Count the total number of whole metres of horizontal pipe length.
3) Count the total number of metres of vertical and/or sloping pipe length (roof terminal excluded).
4) In the first 2 columns of Table 5, look for the number of bends required and the total horizontal pipe length.
5) In the top row of Table 5, look for the required total vertical and/or sloping pipe length.
6) A box with a letter means that the chosen concentric system is permitted.
7) Use Table 6 to determine how the appliance should be adjusted.
5.8.3 Placing the concentric system
!Caution • Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and/or the
ceiling (see section 5.4). If the system is built in (for instance) a cove, it should be made with non combustible,
heat-resistant material all around it.
• Use heat-resistant insulation material when passing through combustible material.
• Create a terminal for the concentric system with the following diameters:
- The pipe diameter +25 mm for a passage through non combustible material (see Appendix 3, fig. 40).
- The pipe diameter +200 mm for a passage through combustible material. Insulate the surrounding free
space with at least 60 mm mineral wool (see Appendix 3, fig. 41).
• The rosette of the wall terminal is too small to seal the opening in case of passage through combustible
material. That is why a heat-resistant intermediate plate of sufficient size should first be mounted to the wall.
Then, the rosette is mounted on the intermediate sheet.
The roof terminal can end in a sloping and a flat roof.
The roof terminal can be supplied with an adhesive plate for a flat roof or with a universally adjustable tile for a
sloping roof.
!Caution Some heat-resistant insulation materials contain volatile components that will spread an unpleasant smell for a
prolonged time; these are not suitable.
Place the concentric system as follows:
Ø Build the system up from (the flue spigot of) the appliance.
Ø Connect the concentric pipe pieces and, if necessary, the bend(s).
Ø On each connection, apply a clip binding with silicon sealing ring.
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Ø Use a self-tapping screw to fix the clip binding to the pipe on locations that cannot be reached after installation.
Ø Attach the concentric system with sufficient fastening brackets, so that the weight is not resting on the appliance.
Observe the following;
• Place the first fastening bracket 0.5 metre from the appliance, at the most.
• Place a fastening bracket maximum 0.1 metre from each bend, if the bends are more than 0.25 metre away
from each other. If two bends are closer to one another than 0.25 metre, 1 fastening bracket between these
bends will be sufficient.
• At least every 1 metre, place a fastening bracket at slanted and horizontal sections.
• At least every 2 metres, place a fastening bracket at vertical sections.
Ø Fasten a roof terminal with anchor cables, if it protrudes more than 1,5 metres above the terminal.
Ø Determine the remaining length for the wall or roof terminal and cut it to size, make sure the correct insertion
length is maintained.
Ø Place the wall terminal with the (groove/folded) seam at the top.
Ø Attach the wall terminal from the outside by means of four screws.
!Caution When using the wall terminal, place the terminal with a downward slope of 1 cm / metre towards the outside, in
order to prevent rain water from raining in.
5.9 Connection to an existing chimney (C91)
The appliance can be connected to an existing chimney. A 100 mm diameter flexible SS pipe is placed in the
chimney for discharging flue gases. The surrounding space is used as combustion air supply.
In case of an appliance connection of ø200/130, 0.8 metres of concentric system must first be connected vertically.
Reduce the concentric system after the first 0.8 metres to a diameter of 150/100. The concentric system of 150/100
can be vertically connected to an existing chimney.
The following requirements apply when connecting to an existing chimney:
• Only allowed when used in combination with the special DRU chimney set. The installation regulation is parat
of the delivery.
• The internal size should be at least 150 x 150 mm.
• The vertical length has a maximum of 12 meters.
• The total horizontal pipe length may have a maximum length that can be found in appendix 2, table 4.
• The existing chimney should be clean.
• The existing chimney should be tight.
For setting the appliance, the same conditions/instructions apply as for the concentric system described above.
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5.10 Additional instructions
!Caution In case of the Tunnel version of this appliance, it is important to know that the tilting mechanism of the glass pane
is only located on one side of the appliance. First establish on which side of the appliance the tilting mechanism is
placed.
!Tip • Extension legs are available for this appliance;
• the appliance is provided with handles, making it easy to move the appliance.
Ø Attach the appliance to the wall using the wall brackets that may be pre-mounted on the appliance (B) (see
appendix 3, fig.1).
5.11 Glass panes
!Caution • Avoid damaging the glass panes during removal/placing.
• Avoid/remove fingerprints on the glass panes, as they will burn into the glass.
5.11.1 Removing the glass pane
When removing the glass pane, please observe the following steps (see appendix 3, fig. 7 up to 11):
Ø Loosen the bolt (T) in the lock bracket (U) by 3 turns (see appendix 3, fig. 7 (1)).
Ø Turn the lock bracket (U) to the left by a quarter turn. This will unlock the handle (X), by means of which the glass
pane can be opened.
Ø Use your index fingers to pull the handle (X) down and slide the handle 180° to the right along the bottom (see
appendix 3, fig. 7 (2 and 3)).
!Caution Push down the glass pane while sliding the handle (X) to the right. This will prevent the glass pane from falling
forwards and getting damaged.
Ø Pull the glass pane towards the front with the two lips located at the left and right top side of the glass pane
frame, until you are unable to pull them any further (see appendix 3, fig. 8).
Ø Hold the glass pane at both sides and pull the glass pane towards you by a maximum of 1 cm
(see appendix 3, fig. 9).
Ø Lightly press the glass pane down and push the glass pane in the special recesses (P). The glass pane is now in the
‘parked position’.
!Caution Make sure that the glass pane is in the 'parked position' (P) by carefully pushing the glass pane away from you, as a
result of which the glass pane starts to rise. If the glass pane does not drop down, this means that it is in the
'parked position'.
Ø Push the glass pane away from you, so that the left bracket (Y) that guides the glass pane and connects it to the
appliance can be uncoupled. Use the round recess in the bracket (see appendix 3, fig. 10).
Tip! Support the glass pane with one hand and uncouple the bracket at the same time with the other hand.
Ø Uncouple the right bracket (Y) .
Ø Remove the glass pane (see appendix 3, fig. 11).
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5.11.2 Placing the glass pane
The glass pane is fitted by using the above procedure in reverse order (see appendix 3, fig. 7 up to 11).
!Caution Avoid/remove fingerprints on the glass pane, as they will burn into the glass.
Pay attention to the following when fitting the glass window:
!Caution Make sure the glass pane properly enters the parked position and then falls in the grooves on the left and right!
!Caution First press the glass pane in its place at the upper corners and then hold the glass pane with 1 hand before sliding
the handle to the left again. Otherwise, the projections will not fall over the glass pane, as a result which it will not
close properly.
Ø Turn the lock bracket (U) back to its position and re-tighten the bolt (T).
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5.12 Setting the appliance
The appliance has to be set in such a way that it works correctly in combination with the concentric system.
For that purpose, a restrictor slide is placed and/or the air inlet guide is removed. The conditions for application
with wall terminal and roof terminal are stated in appendix 2, tables 4, 5 and 6.
This appliance is suitable for PowerVent®. For more information, see the PowerVent® installation manual.
5.12.1 Restrictor slide (R)
The restrictor slide (R) is supplied separately. It is mounted as follows (see Appendix 3, fig. 12):
Ø Unscrew the parkers (S) from the middle plate (T).
Ø Remove this plate.
Ø Unscrew the 2 pre-mounted self-tapping screws (U) from the combustion chamber.
Ø Install the restrictor slide (R). It partly covers the hole of the exhaust pipe.
Ø At the same time, tighten the 2 self-tapping screws (U) by a few turns, but not yet fully tight;
!Caution When mounting, the arrow on the restrictor slide should point to the left (see appendix 3, fig. 12).
Ø Set the position of the restrictor slide (R) using situations B to E in appendix 2, table 6. The letter for the position on
the restrictor slide corresponds with the letter of the situation in table 6.
Ø Make sure that the point of the triangle belonging to the position that you want and the centre of the self-tapping
screw are exactly aligned;
Ø Tighten the 2 self-tapping screws (U).
Ø Place back the middle plate (T).
5.12.2 Air inlet guide (L)
The constructed air inlet guide (1 + 2) is located under the vermiculite plate.
!Caution For butane/propane (G30/G31) appliances only one air inlet guide (2) applies! So in case of butane/propane
(G30/G31) appliances the following applies: "assembled air inlet guide (1 + 2)" = "single air inlet guide (2)".
When removing the constructed air inlet guide or removing the additional air inlet guide (1), proceed as follows
(see appendix 3, fig. 13):
Ø Unscrew the self-tapping screws from the vermiculite plate (B) and remove it from the appliance.
Ø Unscrew the self-tapping screws (N) of the assembled air inlet guide (1 + 2).
Ø If no air inlet guide is used: remove the assembled air inlet guide and screw the self-tapping screws (N) back into
the appliance.
Ø If an air inlet guide (2) is used: Take the assembled air inlet guide from the appliance and remove the additional air
inlet guide (1) with the self-tapping screws (P) from the air inlet guide (2). Place the air inlet guide (2) back in the
appliance and fasten it with the self-tapping screws (N). Only applies to natural gas (G20/G25.3), butane (G30) and
Town gas (G150.1) appliances.
Ø Place the vermiculite plate back in the appliance and fasten it with the self-tapping screws.
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5.13 Placing the wood, pebble and broken glass sets
The appliance is supplied with a wood, pebble or broken glass set.
The vermiculite that is used to fill the burner is black in case of the wood and broken glass sets. In the case of the
pebble set, the vermiculite has a natural colour.
!Caution The figures do not always show the correct colours.
!Caution Strictly observe the following instructions to prevent unsafe situations.
Ø Only use the supplied wood, pebble or broken glass set.
Ø Only use the glow material (see appendix 3, fig. 21) in combination with the wood set.
Ø Place the wood, pebble or broken glass set exactly as described.
!Caution Placement of the pebble set and broken glass set requires exactly the same actions. The figures only show the
pebble set.
Ø Make sure the ionization and ignition electrodes and the surrounding space remain free
(see appendix 3, fig. 15 to 18).
Ø Make sure that the slot between the burner and the vermiculite tray is kept free.
Ø Make sure there is no vermiculite dust on the burner.
5.13.1 Wood set
The wood set consists of vermiculite (see appendix 3, fig. 19), chips (see appendix 3, fig. 20), glow material
(see appendix 3, fig. 21) and a number of logs (see appendix 3, fig. 22).
!Caution • Colours may differ from photograph;
• on the photographs, the air cabinet is located on the left side. This means that the ionization is placed before
the burner, and that the ignition is placed behind the burner. Use this as a reference when placing the logs.
Ø Remove the fence of the vermiculite tray (see appendix 3, fig. 23).
Ø Fill the burner with vermiculite; evenly spread the vermiculite (see appendix 3, fig. 23). The vermiculite may not
get higher than the edge of the burner.
!Tip You can influence the flame picture by moving the vermiculite,
!Caution The burner deck has to remain covered with vermiculite in order to prevent reduction of the burner's life span.
Ø Identify logs A to J (see appendix 3, fig. 22).
!Tip Use the burn stains on the logs for identification.
Ø Place logs A to J. Use the position brackets for this (see appendix 3, fig. 24 to 27).
!Caution The logs may not completely cover the burner pattern, as:
• The main burner will not ignite properly;
• this may lead to unsafe situations;
• the appliance will become filthy more quickly, as a result of soot;
• the flame image will be affected.
Ø Fill the vermiculite tray with chips; spread the chips evenly (see appendix 3, fig. 26 and 27).
!Caution Make sure the edge at the front (tilting pane side), where the glass pane makes contact, is free from chips and such
(see appendix 3, fig. 26).
Ø If required, spread the glow material over the burner.
!Caution The areas around the ionization and ignition should remain free from glow material.
!Tip Fasten the glow material under the chips and/or wood set.
5.13.2 Pebble set and broken glass set
The pebble and broken glass sets consist of vermiculite (see appendix 3, fig. 19) and pebbles or broken glass.
!Caution Placement of the pebble set and broken glass set requires exactly the same actions. The colours may differ from
the photograph.
Ø Fill the burner with vermiculite; evenly spread the vermiculite (see appendix 3, fig. 23).
!Tip You can influence the flame picture by moving the vermiculite,
!Caution The burner deck has to remain covered with vermiculite in order to prevent reduction of the burner's life span.
Ø Fill the burner and the vermiculite tray with pebbles or broken glass.
Ø Spread the pebbles or broken glass evenly over one layer (see appendix 3, fig. 28).
!Caution Incorrect placement of the pebbles or broken glass, e.g. on top of each other, could have the following
consequences:
• The main burner does not ignite properly, which could result in unsafe situations;
• the flame image will be affected.
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6. Control
The appliance is supplied with a wireless black remote control for the user (see appendix 3, fig. 35 (B)). As an option,
an orange remote control can be supplied for the installer (see appendix 3, fig. 35 (O). Controlling the flame height,
igniting and switching off take place through the black remote control controlling the receiver. Some fires can also
be controlled in an alternative way. These options are described further down in this chapter.
The user manual describes the operation of the appliance, including the operation of the remote control and
alternative methods of operation.
!Caution • Do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3.
• Chapter 6 of the manual supplied applies to an appliance equipped with the CM system.
6.1 Remote controls
6.1.1 Black remote control for the user
Proceed as follows to make the black remote control ready for use:
Ø Place the two penlite batteries (AA) in the battery holder of the remote control.
Ø Make sure the voltage of the atmospheric fire is not switched off for longer than 5 minutes.
Ø If the remote control does not have the "BND" state, the following operations must be performed: Press the menu
button (button with square symbol) on the remote control for at least 10 seconds and then press a few times until
“BND” appears on the screen with the receiving symbol.
Ø Press the “arrow up” and “arrow down” buttons briefly and simultaneously, so that a (flashing) warning triangle and
an hourglass appear in the screen as well.
Ø As soon as logging on is finished, the start screen will appear
!Tip Ale functions are extensively explained in the supplied user manual.
6.1.2 Orange remote control for the installer
By means of the optionally available orange remote control, it is possible to read all information stored in the
receiver. In this way, the last 20 error messages can be retrieved, and it will also be possible to read how many
times an error occurred. Moreover, this remote control can also be used to adjust the basic settings and to read the
size of the ionization flow. It is also required for a wired Domotics control.
6.2 Alternative control (if applicable)
In addition to the remote control, it is also possible to operate the fire in alternative ways. For this purpose, a
Domotics system can be connected to the receiver. This can be a wired or a wireless system. The various
possibilities are described below (see appendix 3, fig. 35, 36 and 37).
6.2.1 Wired
Wired connection of the Domotics system to the receiver takes place via a 0-3VDC direct current
(see appendix 3, fig. 36 (D)).
!Caution A higher voltage than 3V will damage the receiver and is therefore not permitted.
Tip! In case of Domotics systems with an output voltage of 0-10V, you should switch the voltage back to 0-3VDC.
Use a voltage distributor made of resistors. For example, 2200 ohms and 680 ohms. The voltage above 680 ohms
resistance can be used on the input of the 0-3VDC. Low ohmic resistors must be used.
By controlling the height of the voltage, the receiver will be able to calculate the position of the fire. Table “B1” in
appendix 3, fig. 37 shows the relationship between the voltage and the height of the flame. If you have an
appliance with 2 burners, table “B2” will apply. It shows the relationship between the voltage, the height of the
flame and the number of burners.
Proceed as follows when connecting the Domotics system to the receiver:
Ø Connect the 0-3VDC signal to the connector, to which a black and yellow wire are connected
(see appendix 3, fig. 36 (D)).
Ø Use the orange remote control to select the option for a wired connection: go to position 8 in the first menu and
select an appliance with single burner (option 2) or an appliance with two burners (option 3). For this, read the
manual of the orange remote control.
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!Caution The yellow wire is the + pole, the black wire is the - pole. Always connect ‘- to -‘ and ‘+ to +’ .
6.2.2 Wireless
The wireless connection is divided into 2 types:
• Connection via a ‘modbus’ protocol.
• Control via an application.
!Caution Only 1 type of wireless connection is possible on the communication module.
6.2.2.1 Connection via ‘modbus’ protocol
Wireless connection of a Domotics system to the receiver is possible via a connection according to the ‘modbus’
protocol. Such a connection can only be established with a communication module (see Appendix 3, fig. 35 (W)).
This module can be ordered from DRU. This communication module translates the ‘modbus’ protocol from the
Domotics system into a wireless signal to the receiver.
When connecting a Domotics system via the communication module to the receiver, proceed as follows:
Ø Use the remote control to test whether the location where the communication module will be placed is within the
reach of the receiver.
Ø Place the remote control on this location and test the reception sensitivity (RSSI).
Ø Press the on/off button and down arrow at the same time. The value that is now visible, must be between -20 and
-70 (see User Manual, "Reception Sensitivity"). If needed, hold the remote control closer to the appliance in order
to improve the reception.
Ø Connect the communication module by means of an RJ45 plug, according to the instructions in the manual that is
supplied with this module.
Ø Now follow the steps described in the ‘modbus’ protocol manual. It is available from the supplier of the domotics
system.
6.2.2.2 Control via application
Also when operating the appliance via a tablet provided with the DRU Control App (iOS or Android), you will need
a communication module. This module can be ordered from DRU.
In order to control the fire via an application, proceed as follows:
Ø Using the remote control, test whether the location where you want to place the communication module is within
the receiver's range.
Ø Place the remote control on this location and test the reception sensitivity (RSSI).
Ø Press the on/off button and down arrow at the same time. The value that is now visible, must be between -20 and
-70 (see User Manual, "Reception Sensitivity"). If needed, hold the remote control closer to the appliance in order
to improve the reception.
Ø Connect the communication module by means of an RJ45 plug, according to the instructions in the manual that is
supplied with the communication module.
Ø Use the instructions for the application in order to install it.
!Caution • The DRU Control app functions in accordance with the multicast and communication protocol. Ensure the
router is equipped with this. For this, consult the router's installation manual.
• If the DRU Control app is used, the thermostat function no longer applies.
The application 'DRU Control' is available in the AppStore, at GooglePlay or our website: www.drufire.com.
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7. Final inspection
In order to check whether the appliance is working properly and safely, you must perform the following
inspections before the appliance is put into operation.
7.1 Gastightness
!Caution All connections must be gastight. Check the connections for gastightness.
The gas control may be subjected to a maximum pressure of 50 mbar.
7.2 Gas pressure/line-pressure
The burner pressure is set at the factory; see data plate.
!Caution The line-pressure in house installations must be checked, because it can be wrong.
Ø Check the line-pressure; see Appendix 3, Fig 38 (P1) for the measuring nipple on the gas control.
• Contact the gas company if the line-pressure is too high.
• If the line-pressure is too low, check this at the gas meter. Contact the gas company if the line-pressure is also
too low at the gas meter.
7.3 Ignition main burner
For igniting the main burner, see the User Manual.
7.3.1 First ignition of the appliance after installation or adjustments.
!Caution After installation, or after work has been performed, you should ignite the appliance for the first time without the
glass window. If necessary, bleed the gas pipe.
Follow the procedure described below:
Ø If necessary, remove the glass pane.
Ø Start the ignition procedure as described in the user manual.
Ø If the main burner does not ignite:
• Reset the system by pressing the buttons ‘arrow up’ and ‘arrow down’ simultaneously.
• Repeat the ignition procedure until the main burner ignites;
!Caution After each attempt to ignite, the system should be reset by means of the remote control.
Ø Consult the diagram with error messages (Appendix 1) if this does not succeed after a few attempts;
The appliance ignites at 50%. After ionization has been detected, the appliance will modulate to 100%.
This detection will have to take place within 15 seconds, or else the appliance will enter error mode.
If applicable, the second valve will switch to ignite the second burner. Here, you can hear a clear ‘click’ sound.
Ø Check whether the main burner continues to burn.
Ø If the main burner does not continue to burn:
Reset the system as described and repeat the ignition procedure until the main burner continuous to burn.
!Caution The system can be reset and re-ignited two times in a row at maximum. Then the system will enter a hard lock-out
and you will have to wait half an hour, before you can make a new attempt. Never use more than 3 attempts to
ignite the appliance, as this could lead to a accumulation of gas within the appliance. Make sure that there is no
more gas in the appliance before making 3 new ignition attempts.
Ø Consult the malfunction search diagram (Appendix 1) if this does not happen after a few attempts.
Ø Switch off the appliance.
Ø Clean the glass pane before using it for the first time, as described in the user manual.
Ø Then mount the glass pane as described in section 5.10.
Ø Repeat the ignition procedure a few times and perform the checks described in chapter 7.3.2.
Ø From now on, the main burner should ignite smoothly.
Ø Clean the glass pane after burning for the first time, as described in the user manual.
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!Tip When checking whether the main burner continuous to burn, it is possible that it switches off after 15 seconds. In
that case, this will be caused by the fact that there is no ionization detection and because the glass window has
not been placed. This can be regarded as a situation where the main burner continues to burn.
!Caution • Always wait 5 minutes before re-igniting the appliance.
• No changes may be made to the gas control.
7.3.2 Main burner
!Caution • The ignition electrode should ignite the main burner within a couple of seconds and without popping.
• The main burner(s) must cross the full burner smoothly and without popping and continue to burn.
• If the appliance does not ignite after two restarts and enters hard lockout, it may never be reset by
disconnecting it from the power supply. If a restart is necessary after all: remove the glass pane and make sure
the gas is able to escape from the appliance. After this, the appliance may be disconnected from the power
supply for 10 seconds. After these 10 sec., the power supply may be reconnected. Ignite the appliance in the
same way as the first ignition, as indicated in section 7.3.1.
Ø Check operation of the main burner from a cold condition.
Ø If sparks are determined between the ignition electrodes, the main burner should burn within a few seconds.
!Tip The flame picture and a good flame transfer can only be properly judged if the glass window is installed.
Use the malfunction search diagram (Appendix 1) if the ignition of the main burner does not comply with the
above-mentioned requirements.
7.4 Flame picture
The flame picture can only really be assessed when the appliance has been burning for several hours. Volatile
components from paint, materials, etc., which evaporate in the first hours, will affect the flame picture.
Ø Check whether the flame picture is acceptable.
Ø Consult the malfunction search diagram (Appendix 1) if the flame picture is not acceptable, in order to solve the
problem.
8. Maintenance
Once per year, the appliance must be checked, cleaned and, if necessary, repaired by a competent installer in the
field of gas heating and electricity. Check at least whether the appliance is working properly and safely.
!Caution • Close the gas tap when performing maintenance work.
• Check the gastightness after repair.
• Make sure there is no voltage on the appliance.
• SS-absolutely do not clean the concentric system (internally) with a steel brush or metal sponge, for example.
This will damage the oxide skin and could lead to leaks in the system as a result of pitting corrosion.
Ø Clean glass pane(s), if necessary.
!Caution Only clean a glass pane once it has reached room temperature.
Caution! • Avoid damage to the glass pane(s).
• Avoid/remove fingerprints on the glass pane(s), as they will burn into the glass.
• Clean the pane(s) as described in the user manual.
• Regularly remove accumulated dirt, as it can burn into the glass.
• Do not use the appliance when a pane is broken and/or cracked, until it has been replaced as described from
section 5.10.
!Caution If necessary, place back the wood or pebble set correctly; for this, see from section 5.10.
Ø Inspect the flue gas discharge system.
!Caution You must always perform a final inspection.
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Ø Perform the inspection as described in chapter 7.
8.1 Parts
Components that have to be replaced are available at the supplier.
9. Delivery
You must explain to the user how to operate the appliance. You must give him/her instructions on putting it into
operation, the safety measures, the operation of the remote control and the annual maintenance (see the User
Manual).
!Caution • Tell the user to close the gas tap immediately in case of malfunctions/bad performances and contact the
installer in order to prevent dangerous situations.
• Chapter 9 of the manual supplied applies to an appliance equipped with the CM system.
• Indicate the location of the gas tap.
• Point out the precautions in the user manual against unintended ignition by other wireless remote controls
such as car keys and garage door openers.
• Point out the 230 Volt connection.
Ø Instruct the user about the appliance and the remote control.
Ø When the appliance is taken into operation, point out that
• In order to avoid cracks in a chimney breast made of stone-like materials or finished with plaster, it should dry
for at least 6 weeks prior to putting the appliance into operation.
• When the appliance is stoked up for the first time, volatile components evaporate from paint, materials, etc..
(Also first read chapter 3 of the user manual !).
• When evaporating, the appliance should preferably be set at the highest level.
• The room should be well ventilated.
• Cleaning the glass pane(s).
Ø Give the manuals to the user (all manuals should be stored near the appliance).
10. Malfunctions
Appendix 1 provides an overview of malfunctions that might occur, their possible causes and remedies.
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