DSEGenset DSE6010 MKII User manual

057-230 IS
057-230 ISSUE: 1
DEEP SEA ELECTRONICS PLC
DSE6010 MKII & DSE6020 MKII Operator
Manual
Document Number: 057-230
Author: Mark Graham

057-230 ISSUE: 1 Page 2 of 100
DEEP SEA ELECTRONICS PLC
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: [phone]
Sales Fax: [phone]
E-mail: [email protected]
Website: www.deepseaplc.com
DSE6010 MKII & DSE6020 MKII Operator Manual
© Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
Applications for the copyright holder’s written permission to reproduce any part of this publication
should be addressed to Deep Sea Electronics Plc at the address above.
The DSE logo is a UK registered trademarks of Deep Sea Electronics PLC.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
Amendments List
Issue
Comments
Minimum
Module
Version Required
Minimum
Configuration Suite
Version required
1
Initial release
V 1.0.0
2014.103 V 2.17.3
Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The numeral
1 has a top serif to avoid this confusion.
Clarification of notation used within this publication.
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to personnel
or loss of life if not followed correctly.

Page 3 of 100
057-230 ISSUE: 1
TABLE OF CONTENTS
Section
Page
1INTRODUCTION.............................................................................................. 7
1.1 BIBLIOGRAPHY ..................................................................................................................8
1.1.1 INSTALLATION INSTRUCTIONS.................................................................................8
1.1.2 TRAINING GUIDES.......................................................................................................8
1.1.3 MANUALS .....................................................................................................................8
1.1.4 THIRD PARTY DOCUMENTS ......................................................................................8
2SPECIFICATION.............................................................................................. 9
2.1 SHORT NAMES ...................................................................................................................9
2.2 OPERATING TEMPERATURE............................................................................................9
2.2.1 SCREEN HEATER OPERATION..................................................................................9
2.3 REQUIREMENTS FOR UL CERTIFICATION .....................................................................9
2.4 TERMINAL SPECIFICATION.............................................................................................10
2.5 POWER SUPPLY REQUIREMENTS.................................................................................10
2.5.1 MODULE SUPPLY INSTRUMENTATION DISPLAY..................................................10
2.6 VOLTAGE & FREQUENCY SENSING..............................................................................11
2.7 CURRENT SENSING.........................................................................................................11
2.7.1 VA RATING OF THE CTS...........................................................................................12
2.7.2 CT POLARITY.............................................................................................................13
2.7.3 CT PHASING...............................................................................................................13
2.7.4 CT CLASS...................................................................................................................13
2.8 INPUTS...............................................................................................................................14
2.8.1 DIGITAL INPUTS ........................................................................................................14
2.8.2 ANALOGUE INPUTS ..................................................................................................14
2.8.2.1 OIL PRESSURE...................................................................................................14
2.8.2.2 COOLANT TEMPERATURE................................................................................14
2.8.2.3 FUEL LEVEL SENSOR........................................................................................15
2.8.2.4 FLEXIBLE SENSOR ............................................................................................15
2.8.2.4.1 RESISTIVE CONFIGURATION........................................................................15
2.8.2.4.2 0-10V INPUT CONFIGURATION....................................................................15
2.8.2.4.3 4-20 MA INPUT CONFIGURATION.................................................................15
2.8.3 CHARGE FAIL INPUT.................................................................................................16
2.8.4 MAGNETIC PICKUP...................................................................................................17
2.9 OUTPUTS...........................................................................................................................17
2.9.1 DC OUTPUTS A & B (FUEL & START)......................................................................17
2.9.2 CONFIGURABLE DC OUTPUTS C, D, E & F ............................................................17
2.10 COMMUNICATION PORTS...........................................................................................18
2.10.1 CAN INTERFACE.......................................................................................................18
2.10.2 USB CONNECTION....................................................................................................19
2.11 ADDING AN EXTERNAL SOUNDER.............................................................................20
2.12 ACCUMULATED INSTRUMENTATION ........................................................................20
2.13 DIMENSIONS AND MOUNTING....................................................................................21
2.13.1 DIMENSIONS..............................................................................................................21
2.13.2 PANEL CUTOUT.........................................................................................................21
2.13.3 WEIGHT......................................................................................................................21
2.13.4 FIXING CLIPS.............................................................................................................22
2.13.5 SILICON SEALING GASKET......................................................................................23
2.13.6 APPLICABLE STANDARDS .......................................................................................24
2.13.7 ENCLOSURE CLASSIFICATIONS.............................................................................26
2.13.7.1 IP CLASSIFICATIONS.........................................................................................26
2.13.7.2 NEMA CLASSIFICATIONS..................................................................................27
3INSTALLATION............................................................................................. 28
3.1 TERMINAL DESCRIPTION................................................................................................28
3.1.1 DC SUPPLY, ESTOP INPUT, DC OUTPUTS & CHARGE FAIL INPUT ....................29
3.1.2 ANALOGUE SENSORS, MPU & CAN........................................................................30

057-230 ISSUE: 1 Page 4 of 100
3.1.3 GENERATOR / MAINS VOLTAGE & FREQUENCY SENSING.................................31
3.1.4 CURRENT TRANSFORMERS....................................................................................31
3.1.4.1 CT CONNECTIONS.............................................................................................32
3.1.5 CONFIGURABLE DIGITAL INPUTS...........................................................................32
3.1.6 PC CONFIGURATION INTERFACE CONNECTOR ..................................................33
3.2 TYPICAL WIRING DIAGRAM............................................................................................34
3.2.1 DSE6010 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE)............................35
3.2.2 DSE6020 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE)............................36
3.3 ALTERNATE TOPOLOGY WIRING DIAGRAMS..............................................................37
3.3.1 GENERATOR..............................................................................................................37
3.3.2 MAINS (6020 MKII ONLY)...........................................................................................38
3.4 EARTH SYSTEMS .............................................................................................................39
3.4.1 NEGATIVE EARTH.....................................................................................................39
3.4.2 POSITIVE EARTH.......................................................................................................39
3.4.3 FLOATING EARTH .....................................................................................................39
4DESCRIPTION OF CONTROLS.................................................................... 40
4.1 DSE6010 MKII....................................................................................................................41
4.2 DSE6020 MKII....................................................................................................................42
4.3 CONTROL PUSH-BUTTONS ............................................................................................43
4.4 MODULE DISPLAY............................................................................................................46
4.4.1 BACKLIGHT................................................................................................................47
4.4.2 INSTRUMENTATION ICONS .....................................................................................47
4.4.3 ACTIVE CONFIGURATION ........................................................................................48
4.4.4FRONT PANEL EDITOR (FPE) / AUTO RUN ICON ..................................................48
4.4.5 MODE ICON................................................................................................................48
4.4.6 ALARM ICONS (PROTECTIONS) ..............................................................................49
4.4.6.1 WARNING ALARM ICONS..................................................................................50
4.4.6.2 ELECTRICAL TRIP ALARM ICONS....................................................................51
4.4.6.3 SHUTDOWN ALARM ICONS..............................................................................52
4.5 VIEWING THE INSTRUMENT PAGES..............................................................................54
4.5.1 NAVIGATION MENU...................................................................................................54
4.5.1.1 NAVIGATION MENU ICONS...............................................................................54
4.5.2 GENERAL NAVIGATION............................................................................................55
4.5.3 HOME..........................................................................................................................56
4.5.4 GENERATOR..............................................................................................................56
4.5.5 MAINS (DSE6020 MKII ONLY) ...................................................................................57
4.5.6 LOAD...........................................................................................................................57
4.5.7 ENGINE.......................................................................................................................58
4.5.8 INFO............................................................................................................................58
4.5.9 ENGINE DTC (ECU ALARMS)....................................................................................59
4.5.9.1 VIEWING ACTIVE ENGINE DTC ........................................................................59
4.5.10 EVENT LOG................................................................................................................61
4.5.10.1 VIEWING THE EVENT LOG................................................................................62
5OPERATION.................................................................................................. 63
5.1 QUICKSTART GUIDE........................................................................................................63
5.1.1 STARTING THE ENGINE ...........................................................................................63
5.1.2 STOPPING THE ENGINE...........................................................................................64
5.2 STOP/RESET MODE.........................................................................................................65
5.3 MANUAL MODE.................................................................................................................66
5.3.1 STARTING SEQUENCE.............................................................................................66
5.3.2 ENGINE RUNNING.....................................................................................................67
5.3.3 STOPPING SEQUENCE.............................................................................................67
5.4 TEST MODE.......................................................................................................................68
5.4.1 STARTING SEQUENCE.............................................................................................68
5.4.2 ENGINE RUNNING.....................................................................................................69
5.4.3 STOPPING SEQUENCE.............................................................................................69
5.5 AUTOMATIC MODE .........................................................................................................70
5.5.1 WAITING IN AUTO MODE .........................................................................................70
5.5.2 STARTING SEQUENCE.............................................................................................70

Page 5 of 100
057-230 ISSUE: 1
5.5.3 ENGINE RUNNING.....................................................................................................71
5.5.4 STOPPING SEQUENCE.............................................................................................71
5.6 MAINTENANCE ALARM....................................................................................................72
5.7 SCHEDULER......................................................................................................................73
5.7.1 STOP MODE...............................................................................................................73
5.7.2 MANUAL MODE..........................................................................................................73
5.7.3 TEST MODE................................................................................................................73
5.7.4 AUTO MODE...............................................................................................................73
6FRONT PANEL CONFIGURATION............................................................... 74
6.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR......................................75
6.2 ADJUSTABLE PARAMETERS..........................................................................................76
6.2.1 MODULE SETTINGS..................................................................................................76
6.2.2 CAN SETTINGS..........................................................................................................76
6.2.3 INPUT SETTINGS.......................................................................................................77
6.2.4 OUTPUT SETTINGS...................................................................................................78
6.2.5 TIMER SETTINGS ......................................................................................................78
6.2.6 GENERATOR SETTINGS...........................................................................................79
6.2.7 MAINS SETTINGS......................................................................................................80
6.2.8 ENGINE SETTINGS....................................................................................................81
6.2.9 ANALOGUE INPUTS SETTINGS ...............................................................................82
6.2.10 SCHEDULER SETTINGS ...........................................................................................84
6.2.11 TIME AND DATE SETTINGS......................................................................................84
6.2.12 MAINTENANCE ALARM SETTINGS..........................................................................85
6.2.13 ALTERNATE CONFIGURATION SETTINGS.............................................................85
6.3 SELECTABLE PARAMETER SETTINGS .........................................................................87
6.3.1 INPUT SOURCES.......................................................................................................87
6.3.2 OUTPUT SOURCES...................................................................................................88
6.3.3 ALARM ACTION..........................................................................................................90
6.3.4 FLEXIBLE SENSOR ALARM ACTION........................................................................90
6.3.5 POWER UP MODE.....................................................................................................90
6.3.6 SENSOR TYPE...........................................................................................................90
6.3.7 AC SYSTEM................................................................................................................90
6.3.8 DIGITAL INPUT ALARM ARMING..............................................................................91
6.3.9 DIGITAL INPUT POLARITY........................................................................................91
6.3.10 DIGITAL OUTPUT POLARITY....................................................................................91
6.3.11 FUEL UNITS................................................................................................................91
6.3.12 PRESSURE SENSOR LIST........................................................................................92
6.3.13 TEMPERATURE SENSOR LIST.................................................................................92
6.3.14 PERCENTAGE SENSOR LIST...................................................................................92
7COMMISSIONING ......................................................................................... 93
8FAULT FINDING............................................................................................ 94
8.1 STARTING..........................................................................................................................94
8.2 LOADING ...........................................................................................................................94
8.3 ALARMS.............................................................................................................................95
8.4 COMMUNICATIONS..........................................................................................................95
8.5 INSTRUMENTS..................................................................................................................95
8.6 MISCELLANEOUS.............................................................................................................96
9MAINTENANCE, SPARES, REPAIR AND SERVICING................................ 97
9.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE...................................97
9.1.1 PACK OF PLUGS........................................................................................................97
9.1.2 INDIVIDUAL PLUGS...................................................................................................97
9.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE................................................97
9.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE........................................97
10 WARRANTY................................................................................................ 98
11 DISPOSAL.................................................................................................. 98

057-230 ISSUE: 1 Page 6 of 100
11.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)..............................98

Introduction
Page 7 of 100
057-230 ISSUE: 1
1 INTRODUCTION
This document details the installation and operation requirements of the DSE6010 MKII & DSE6020
MKII modules, part of the DSEGenset® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of
this document are included on the DSE website at www.deepseaplc.com
The DSE60xx MKII series is designed to provide differing levels of functionality across a common
platform. This allows the generator OEM greater flexibility in the choice of controller to use for a
specific application.
The DSE60xx MKII series module has been designed to allow the operator to start and stop the
generator, and if required, transfer the load to the generator either manually or automatically.
Additionally, the DSE6020 MKII automatically starts and stops the generator set depending upon the
status of the mains (utility) supply.
The user also has the facility to view the system operating parameters via the LCD display.
The DSE60xx MKII module monitors the engine, indicating the operational status and fault conditions,
automatically shutting down the engine and giving a true first up fault condition of an engine failure by
the LCD display.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:
Icon based LCD display
True RMS Voltage
Current and Power monitoring
USB Communications
Engine parameter monitoring.
Fully configurable inputs for use as alarms or a range of different functions.
Engine ECU interface to electronic engines.
Using a PC and the DSE Configuration Suite software allows alteration of selected operational
sequences, timers, alarms and operational sequences. Additionally, the module’s integral front panel
configuration editor allows adjustment of this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via
locking plug and sockets.
Access to critical operational sequences and timers for use by qualified engineers, can be protected
by a security code. Module access can also be protected by PIN code. Selected parameters can be
changed from the module’s front panel.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.

Introduction
057-230 ISSUE: 1 Page 8 of 100
1.1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained
from the DSE website: www.deepseaplc.com
1.1.1 INSTALLATION INSTRUCTIONS
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’
guide only.
DSE Part
Description
053-174
DSE6010 MKII & DSE6020 MKII Installation Instructions
1.1.2 TRAINING GUIDES
Training Guides are produced to give ‘handout’ sheets on specific subjects during training sessions
DSE Part
Description
056-005
Using CTs With DSE Products
056-010
Over Current Protection
056-022
Breaker Control
056-029
Smoke Limiting
056-030
Module PIN Codes
1.1.3 MANUALS
Product manuals are can be downloaded from the DSE website: www.deepseaplc.com
DSE Part
Description
057-004
Electronic Engines and DSE Wiring Guide
057-223
DSE6010 MKII & DSE6020 MKII Configuration Suite PC Software Manual
1.1.4 THIRD PARTY DOCUMENTS
The following third party documents are also referred to:
Reference
Description
ISBN 1-55937-879-4
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device
Function Numbers and Contact Designations. Institute of Electrical and
Electronics Engineers Inc
ISBN 0-7506-1147-2
Diesel generator handbook. L.L.J. Mahon
ISBN 0-9625949-3-8
On-Site Power Generation. EGSA Education Committee.

Specification
Page 9 of 100
057-230 ISSUE: 1
2 SPECIFICATION
2.1 SHORT NAMES
Short Name
Description
DSE6000,DSE6xxx MKII
All modules in the DSE6000 MKII range.
DSE6000,DSE60xx MKII
All modules in the DSE6000 MKII range.
DSE6010 MKII
DSE6010 MKII module/controller
DSE6020 MKII
DSE6020 MKII module/controller
2.2 OPERATING TEMPERATURE
Module
Description
DSE60xx MKII
-30 ºC +70 ºC (-22 ºF +158 ºF )
Display Heater Variants
-40 ºC +70 ºC (-40 ºF +158 ºF )
2.2.1 SCREEN HEATER OPERATION
Screen Heater Function
Description
Turn On When Temperature Falls Below
-10 ºC (+14 ºF)
Turn Off When Temperature Rises Above
-5 ºC (+23 ºF)
2.3 REQUIREMENTS FOR UL CERTIFICATION
Screw Terminal
Tightening
Torque
4.5 lb-in (0.5 Nm)
Conductors
Terminals suitable for connection of conductor size 12 AWG –26 AWG
(0.5mm² to 2.0mm²).
Conductor protection must be provided in accordance with NFPA 70, Article 240
Low voltage circuits (35 volts or less) must be supplied from the engine starting
battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors shall be
separated and secured to maintain at least ¼” (6mm) separation from the
generator and mains connected circuit conductors unless all conductors are
rated 600 Volts or greater.
Current Inputs
Must be connected through UL Listed or Recognized isolating current
transformers with the secondary rating of 5A max.
Communication
Circuits
Must be connected to communication circuits of UL Listed equipment
Output Pilot Duty
0.5 A
Mounting
Suitable for use in type 1 Enclosure Type rating with surrounding air
temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC)
Suitable for pollution degree 3 environments when voltage sensing inputs do not
exceed 300V. When used to monitor voltages over 300V device to be install in
an unventilated or filtered ventilation enclosure to maintain a pollution degree 2
environment.
Operating
Temperature
-22 ºF to +158 ºF (-30 ºC to +70 ºC)
Storage
Temperature
-40 ºF to +176 ºF (-40 ºC to +80 ºC)

Specification
057-230 ISSUE: 1 Page 10 of 100
2.4 TERMINAL SPECIFICATION
NOTE: For purchasing additional connector plugs from DSE, please see the section
entitled Maintenance, Spares, Repair and Servicing elsewhere in this document.
Connection Type
Two part connector.
Male part fitted to
module
Female part supplied in
module packing case -
Screw terminal, rising
clamp, no internal
spring.
Example showing cable entry and screw
terminals of a 10 way connector
Minimum Cable Size
0.5 mm² (AWG 24)
Maximum Cable Size
2.5 mm² (AWG 10)
2.5 POWER SUPPLY REQUIREMENTS
Minimum Supply Voltage
8 V continuous
Cranking Dropouts
Able to survive 0 V for 100 ms providing the supply was at least
10 V before the dropout and recovers to 5 V afterwards.
Maximum Supply Voltage
35 V continuous (60 V protection)
Reverse Polarity Protection
-35 V continuous
Maximum Operating Current
100 mA at 12 V
105 mA at 24 V
Maximum Standby Current
60 mA at 12 V
55 mA at 24 V
Maximum Current When In Sleep
Mode
40 mA at 12 V
35 mA at 24 V
Typical Power
(Controller On, Heater Off)
1.2 W to 2.4 W
Typical Power
(Controller In Standby, Heater Off)
0.7 W to 1.2 W
2.5.1 MODULE SUPPLY INSTRUMENTATION DISPLAY
Range
0 V to 70 V DC (note Maximum continuous operating voltage of 35 V DC)
Resolution
0.1 V
Accuracy
1 % full scale (±0.7 V)