Dukane iQ Series User manual

www.dukane.com
Dukane Part No. 403-601-00
iQ Series
ULTRASONIC WELDER
i220 Servo
User’s Manual
Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL [phone]
Dukane products are manufactured in ISO
registered facilities

Dukane Manual Part No. 403-601-00
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i220 Servo Ultrasonic Welder User’s Manual
Copyright © 2019 Dukane
2900 Dukane Drive
St. Charles, IL 60174 USA
Notice of Rights:
All rights reserved. No part of this manual including the
interior design, cover design and icons may be reproduced,
transmitted or utilized in any form or by any means, electronic,
mechanical, photocopying, recording, or by any information
storage and retrieval system, without written permission from
Dukane.
Notice of Liability:
The information contained is this manual is distributed on an
“As is” basis, without warranty. While every precaution has
been taken in the preparation of this manual, Dukane shall
not have any liability to any person or entity with respect to
any liability, loss, or damaged caused or alleged to be caused
directly or indirectly by the instructions contained in this
manual, or by the hardware and software products described
herein.
Printed in the United States of America.
Dukane Part Number: 403-601-00
Dukane ultrasonic equipment is manufactured under one or more of the following U.S. Patents:
3,772,538 3,780,926 3,825,481 3,832,019 4,131,505 4,208,001
4,277,710 5,798,599 5,880,580 6,984,921 7,225,965 7,475,801
7,819,158 8,052,816 8,245,748 8,720,516 8,721,817 9,144,937

Dukane Manual Part No. 403-601-00 Page iii
Revision History
Revision Revision
Number Summary Date
- 00 Original Release June 26, 2019

Dukane Manual Part No. 403-601-00
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i220 Servo Ultrasonic Welder User’s Manual
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Dukane Manual Part No. 403-601-00 Page v
Section 1 - Introduction ............................................1
Section 2 - Safety Considerations ...........................7
Section 3 - Unpacking and Setup...........................13
Section 4 - Display and Controls ...........................21
Section 5 - Acoustic Stack and Fixture .................27
Section 6 - Screen Menus.......................................41
Section 7 - Machine Operation...............................61
Section 8 - System Operational Test .....................81
Section 9 - Operation In Automation .....................89
Section 10 - Specications.....................................97
Section 11 - Maintenance......................................105
Section 12 - Troubleshooting ............................... 113
Section 13 - Contacting Dukane...........................133
Index .......................................................................137
Dukane i220 Servo Ultrasonic Welder
Contents