Dunlop DTSL3 MK2 User manual

d program
153-164 Bridge Street
Northampton
NN1 1QG
United Kingdom
www.dunlopge.co.uk ⁄ E. [email protected] ⁄ T. [phone]
The specications stated in this manual are not binding, due to the process of continuous improvement and
development we reserve the right to change any specication without prior notication.
Model No. DTSL3 MKII - Scissor Lift - Low Rise
Instruction Manual
Maintenance Manual
Spare Parts
(Rev. 04 - 10.03.2015)

DTSL3MKII USER’S MANUAL
2
MANUFACTURER AND SERVICE AGENT
HYDRAULIC
HYDRAULIC
HYDRAULIC
HYDRAULIC AUTOMOBILE
AUTOMOBILE
AUTOMOBILE
AUTOMOBILE LIFT
LIFT
LIFT
LIFT
Model:
Serial No:
Year of Manufacture:
Manufacturer
Name:
Name:
Name:
Name: Dunlop Garage Equipment
Address:
Address:
Address:
Address:153-165Bridge Street Northampton NN11QG，UK
Tel
Tel
Tel
Tel.
.
.
.:
:
:
: +44
+44
+44
+44 (0)1604
(0)1604
(0)1604
(0)1604 828
828
828
828557
557
557
557
F
F
F
Fax
ax
ax
ax:
:
:
: +44
+44
+44
+44 (0)1604
(0)1604
(0)1604
(0)1604 609667
609667
609667
609667
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
AUTHORI
AUTHORI
AUTHORI
AUTHORIS
S
S
SED
ED
ED
ED SERVICE
SERVICE
SERVICE
SERVICE CENTRE:
CENTRE:
CENTRE:
CENTRE:
Day Month Year
DTSL3 MKII

DTSL3 MKII USER’S MANUAL
3
Contents
Contents
Contents
Contents
Contents
Manufacturer and service
Packing, transport and storage
Introduction
Description of the machine
Technical specifications
Safety
Installation
Adjustment
Operation
Maintenance and care
Troubleshooting
Accessory

DTSL3 MKII USER’S MANUAL
4
PACKING,
PACKING,
PACKING,
PACKING, TRANSPORT
TRANSPORT
TRANSPORT
TRANSPORT AND
AND
AND
AND STORAGE
STORAGE
STORAGE
STORAGE
PACKING
PACKING
PACKING
PACKING (Picture 1)
Transport
Transport
Transport
Transport (Picture 2)
Packing
Packing
Packing
Packing can
can
can
can be
be
be
be lifted
lifted
lifted
lifted or
or
or
or moved
moved
moved
moved by
by
by
by lift
lift
lift
lift trucks,
trucks,
trucks,
trucks, cranes
cranes
cranes
cranes or
or
or
or bridge
bridge
bridge
bridge cranes.
cranes.
cranes.
cranes. In
In
In
In case
case
case
case of
of
of
of slinging,
slinging,
slinging,
slinging, a
a
a
a second
second
second
second person
person
person
person must
must
must
must
always
always
always
always take
take
take
take care
care
care
care of
of
of
of the
the
the
the load,
load,
load,
load, in
in
in
in order
order
order
order to
to
to
to avoid
avoid
avoid
avoid dangerous
dangerous
dangerous
dangerous oscillations.
oscillations.
oscillations.
oscillations.
During loading and unloading operation, goods must be handled by vehicles or ships.
At the arrival of the goods, verify that all items specified in the delivery notes are included.
If finding missing parts, possible defects or damage due to transport, one should examine damaged cartonsaccording to ‘Packing
List’ to verify the condition of damaged goods and missing parts, also the person in charge or the carrier must be immediately
informed.
The machine is heavy goods! Don’t take manpower load and unload and transporting way into consideration, the safety of working
is important.
Furthermore, during loading and unloading operation goods must be handled as shown in the picture. (Picture 2)
Storage:
Storage:
Storage:
Storage:
-The machine equipment should be stocked in the warehouse, if stocked outside should do the disposal well of waterproof.
-Use box truck in the process of transport, use container storage when shipping.
-The control box should be placed perpendicularly during the transport; and prevent other goodsfrom extrusion.
-The temperature for machine storage: -25ºC-- 55ºC
Picture 1
Picture 2
Picture 1

DTSL3/FRMKIIUSER’SMANUAL
5
Manual
M anual
Manual
ManualIntroduction
I ntroduction
Introduction
Introduction
Thismanualhasbeenpreparedforworkshoppersonnelexpertintheuseoftheliftoperatorandtechniciansresponsibleforroutine
maintenancefitter.
Workersshouldreadthe‘Maintenance&UserManual’carefullybeforecarryingoutanyoperationwiththelift.Thismanual
containsimportantinformationregarding:
-Thepersonalsafetyofoperatorsandmaintenanceworkers.
-Liftsafety,
-Thesafetyofliftedvehicles
CONSERVING
CONSERVING
CONSERVING
CONSERVINGTHE
T HE
THE
THEMANUAL
M ANUAL
MANUAL
MANUAL
Thismanualisanintegralpartofthelift.
Themanualmustbekeptinthevicinityofthelift,sothattheoperatorandmaintenancestaffmustbeabletolocateandconsultthe
manualquicklyandatanytime.
AttentivelyreadingChapter3,whichcontainsimportantinformationandsafetywarning,isparticularlyrecommended.
The
The
The
Thelift
l ift
lift
liftis
i s
is
isdesigned
d esigned
designed
designedand
a nd
and
andmanufactured
m anufactured
manufactured
manufacturedaccording
a ccording
according
accordingto
t o
to
toEuropean
E uropean
European
EuropeanStandard
S tandard
Standard
Standard
Thelifting,transport,unpacking,assembly,installation,startingup,initialadjustmentandtesting,extraordinarymaintenance,repair,
overhauls,transportanddismantlingoftheliftmustbeperformedbyspecializedpersonnelfromthelicenseddealerauthorisedby
themanufacturer.
Themanufacturerdeclinesallresponsibilityforinjurytopersonsordamagetovehiclesorobjectswhenanyoftheabovementioned
operationshasbeenperformedbyunauthorisedpersonnelorwhentherackhasbeensubjecttoimproperuse.
Thismanualindicates:theoperativeandsafetyaspectsthatmayproveusefultotheoperatorandmaintenanceworker.Forbetter
understandingthestructureandoperationoftheliftandforbestuseofthesame,workersmustreadthe‘Maintenance&Use
Manual’carefullybeforecarryingoutit.
Inordertounderstandtheterminologyusedinthismanual,themaintenanceandrepairactivities,theabilitytointerpretcorrectlythe
drawingsanddescriptionscontainedinthemanualandbethecountryinwhichthemachinehasbeeninstalled.
Thesameappliestothemaintenanceandthemaintenancefittermustalsopossessspecificandspecializedknowledgebothin
mechanicalandengineeringfield.
�OPERATOR:personauthorisedtousethelift
�MAINTENANCEFITTER:personauthorisedforroutinemaintenanceofthelift.
Manufacturerownstherighttomakelittlechangeforthemanualowingtotheimprovementoftechnology.

DTSL3/FRMKIIUSER’SMANUAL
6
Chapter
C hapter
Chapter
Chapter1
1
1
1DESCRIPTION
D ESCRIPTION
DESCRIPTION
DESCRIPTIONOF
O F
OF
OFTHE
T HE
THE
THEMACHINE
M ACHINE
MACHINE
MACHINE
Machine
Machine
Machine
MachineApplication:
A pplication:
Application:
Application:
Thisliftcanlifteachkindofvehiclewhoseweightislessthan3000kg,andissuitableforuseinvehicletests,maintenance,and
caringforautomobiles,whichisparticularlysuitableforuseinthebasementoronthefloor,withoutconstructionandhole.
Structure
Structure
Structure
StructureFeatures:
F eatures:
Features:
Features:
-Usehiddenandthinscissorstructure,dispensewithconstructionandgroundhole,theoccupationissmall.
-Independentcontrolbox,low-voltagecontrolling,goodsecurity.
-Hydrauliccubageandin-phasecylinder,thesynchronizationofplatform.
-Ownthesafetyequipmentofhydrauliclock.
-Ownprotectionofsafetyvalveandburst-proofequipmentforhydraulicfailureandoverloading.Sowhentheoilpipebursts,the
machinewillnotfallquickly.
-Ownmanualloweringoperationwhenthepoweriscut,andthemanualpumpispreparedbytheuser.
Equipment:
Equipment:
Equipment:
Equipment:
-Machinebasement(Thepositionandspaceofequipmentinstallation)
-Machineframe(Themainstructureofliftandinsuranceinstitution)
-Controlbox(Machine-controlledpart)
Basic
Basic
Basic
Basicstructure
s tructure
structure
structure
Themachinebasementismadeofcementandconcrete
Frame
Frame
Frame
Frame
Makeofsteelconnectingrod,mainliftingplatform,slidingboard,andhydraulicoiltank.
Control
Control
Control
Controlbox
b ox
box
box
Underthecontrolboxishydraulic oil tankandhydraulicpump,valveandothercontrolsystem.Onthecontrolboxiselectrical
system.
Scissorliftisdesignedandbuilttoliftallkindsofvehicles,allotheruseareunauthorised.Inparticular,theliftisnotsuitablefor
washingspraywork.Andnotliftthevehiclewhoseweightexceedsthemaximumweight.

DTSL3/FRMKIIUSER’SMANUAL
7
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
Main
Main
Main
Maintechnical
t echnical
technical
technicalparameter
p arameter
parameter
parameter
Item
I tem
Item
ItemParameter
P arameter
Parameter
Parameter
DriveElectricalhydraulic
Liftingweight3000kg
Liftingheight960mm
Platforminitialheight105mm
Platformlength1450mm
Platformwidth530mm
Liftingtime≤50s
Descenttime≤60s
Wholemachinelength2010mm
Wholemachinewidth1860mm
Weight600kg
Voltage
AC400Vor230V±5%50Hzor60HZ--specialordered)
Pleasecheckthenameplateoncontrolboxfordetail!
Motorpower2.2kw
Hydraulicoil12Lcorrespondstowearablehydraulicoil
(preparedbyuser)
Workingtemperature5-40℃
Workinghumidity30-95%
Noisylevel<76db
InstallationheightHeightabovesealevel≤1000M
Storagetemperature-25℃~55℃
InstallationplaceIndoor
Table1

DTSL3/FRMKIIUSER’SMANUAL
8
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
Lift
Lift
Lift
Liftdimension
d imension
dimension
dimensionpicture
p icture
picture
picture（Picture
P icture
Picture
Picture3)
3 )
3)
3):
:
:
:
Motor
Motor
Motor
MotorPump
P ump
Pump
Pump
Type……………………Y90L
Power……………2.2kw
V oltage…………AC400or230V±5%
Current………400V:8A
…230V:15A
Frequency………50Hz(or60HZ----specialordered)
Poles…………………4
Speed………………1450rpm/min
Buildingshape…………B14
Insulationclass…………F
Type…………………………gearpump
Model…………………………P4.3
Flux…………………4.3cc/r
Jointtype………………………directjoint
Overfullvalve
Settingpressure………………220bar
Adjustableworkingpressure…………150~300bar
Picture3

DTSL3/FRMKIIUSER’SMANUAL
9
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
INSTALLATIONSCHEMEFORSCISSORLIFT
Note:ThefoundationoftheendoftheliftplatformP1,P2isthestructureofconcrete.Whenthethicknessofinsidelevelgroundis
lessthan150mm,theendofP1,P2shouldbeirrigatedtheacreage:2500×2500mmandthicknessofconcrete≥150mm。
Thebasicthicknessofconcreteandlevelingarekeys,shouldn’tegregiouslyexpecttheabilityofleveladjustmentofmachine-self.
TYPESOFVEHICLESSUITABLEFOR:
THELOWERPARTSOFTHEVEHICLESUNDERBODYCOULDINTERFEREWITHSTRUCTURALPARTSOFTHELIFT,
TAKEPARTICULARPARTSOFTHESPORTS-CAR.
Theliftwillalsohandlecustomizedornon-standardvehiclesprovidedtheyarewithinthemaximumspecifiedcarryingcapacity.
Alsothepersonnelsafetyzonemustbedefinedinrelationtovehiclewithunusualdimensions.
Supply
Supply
Supply
Supplyat
a t
at
atthe
t he
the
thesame
s ame
same
sametime
t ime
time
time
-Connecttothepowersupplyjackofcontrolbox(400Vor230V15A)
Requirements:
Requirements:
Requirements:
Requirements:
-Concretetype425#,theperiodofdesiccationis15days
-Cleanthebasiclayer,thicknessofconcrete≥150mm,thelevelingofwholelength≤5mm.
Picture4(Grounddrawing)

DTSL3/FRMKIIUSER’SMANUAL
10
Chapter
C hapter
Chapter
Chapter3
3
3
3SAFETY
S AFETY
SAFETY
SAFETY
Readthischaptercarefullyandcompletelysinceimportantinformationforthesafetyoftheoperatororothersincaseofimproper
useoftheliftisincluded.
Inthefollowingtextthereareclearexplanationsregardingcertainsituationsofriskordangerthatmayariseduringtheoperationor
maintenanceofthelift,thesafetydeviceinstalledandthecorrectuseofsuchsystems,residualrisksandoperativeprocedurestouse
(generalspecificprecautionstoeliminatepotentialhazards).
Liftsaredesignedandbuilttoliftvehiclesandholdthemintheelevatedpositioninanenclosedworkshop.Allotherusesofthelifts
areunauthorised.Inparticular,theliftsarenotsuitablefor:
-Washingspraywork;
-Creatingraisedplatformsforpersonnelorliftingpersonnel;
-Useasapressforcrushingpurposes;
-Useaselevator;
-Useasaliftjackforliftingvehiclebodiesorchangingwheels.
Themanufacturerisnotliableforanyinjurytopersonsordamagetovehiclesandotherpropertycausedbytheincorrectand
unauthoriseduseofthelifts.
Duringliftinganddescent,theoperatormustremaininthecontrolstationasthediagramsillustrated.
Asthediagramsillustrated,thepresenceofpersonsinsidethedangerzoneindicatedisstrictlyprohibited.Duringoperationspersons
areadmittedtotheareabeneaththevehicleonlywhenthevehicleisalreadyintheelevatedposition,whentheplatformsare
stationary,andwhenthemechanicalsafetydevicesarefirmlyengaged.
DONOTUSETHELIFTWITHOUTPROTECTIONDEVICESORWITHTHEPROTECTIONDEVICESINHIBITED.
FAILURETOCOMPLYWITHTHESEREGULATIONSCANCAUSESERIOUSINJURYTOPERSONS,ANDIRREPARABLE
DAMAGETOTHELIFTANDTHEVEHICLEBEINGLIFTED.
Picture5

DTSL3/FRMKIIUSER’SMANUAL
11
Chapter
C hapter
Chapter
Chapter3
3
3
3SAFETY
S AFETY
SAFETY
SAFETY
GENERAL
GENERAL
GENERAL
GENERALPRECAUTIONS
P RECAUTIONS
PRECAUTIONS
PRECAUTIONS
Theoperatorandthemaintenancefitterarerequiredtoobservetheprescriptionsofsafetyregulationinforceinthecountryof
installationofthelift.
Furthermore,theoperatorandmaintenancefittermust:
-Alwaysworkinthestationsspecifiedandillustratedinthismanual;
-Neverremoveordeactivatetheguardsandmechanical,electrical,orothertypesofsafetydevices;
-Readthesafetynoticesplacedonthemachineandthesafetyinformationinthismanual.
Inthemanualallsafetynoticesareshownasfollows:
WARNING:
WARNING:
WARNING:
WARNING:indicatesfollowingoperationsthatareunsafeandcancauseminorinjurytopersonsanddamagethelift,thevehicleor
otherproperty.
CAUTION:
CAUTION:
CAUTION:
CAUTION:indicatespossibledangerthatcanresultinseriousinjurytopeopleanddamageproperty.
RISK
RISK
RISK
RISKOF
O F
OF
OFELECTRIC
E LECTRIC
ELECTRIC
ELECTRICSHOCK:
S HOCK:
SHOCK:
SHOCK:aspecificsafetynoticeplacedontheliftinareaswheretheriskofelectricshockisparticularlyhigh.
RISKANDPROTECTIONDEVICES
Weshallnowexaminetherisksthatoperatorsormaintenancefittersmaybeexposedtowhenthevehicleisstandingonthe
platformsintheraisedposition,togetherwiththevarioussafetyandprotectiondevicesadoptedbythemanufacturertoreduceall
suchhazardstotheminimum:
Foroptimalpersonalsafetyandsafetyofvehicles,observethefollowingregulations:
-Donotenterthedangerareaswhenvehiclesarebeinglifted.(Picture5)
-Makesurethevehicleispositionedcorrectly.(Picture6)
-Besuretoliftonlyapprovedvehicles,neverexceedthespecifiedcarryingcapacity,maximumheight,andprojection(vehiclelength
andwidth);
-Makesurethatthereisnopersonontheplatformsduringupanddownmovementsandduringstanding.
GENERALRISKSFORLIFTINGORDESCENT:
Thefollowingsafetyequipmentsareusedtoprotectoverloadingorthepossibilityofenginefailure.
Intheconditionofoverloading,theoverflowvalvewillopenanddirectlyreturnoiltotheoiltank.(SeePicture7)
Eachbottomofoilcylinderisequippedwithantiknockvalve.Whentheoilpipeisburstinthecircuitofhydraulicpressure,the
relevantantiknockwillworkandlimitthespeedinessofplatform.(SeePicture8)
Whenthe oil pipegetsbustorthere'ssomeobstacletostoponeoftheplatformsfromliftingorlowering,anotherplatformwillstop
atthesametimeduetothedeviceaspicture9.
Picture6
Picture9Picture7
Picture8

DTSL3/FRMKIIUSER’SMANUAL
12
Chapter
C hapter
Chapter
Chapter3
3
3
3SAFET
S AFET
SAFET
SAFETY
Y
Y
Y
RISKSFORPERSONNEL
Thisheadingillustratespotentialrisksfortheoperator,maintenancefitter,oranyotherpersonpresentintheareaaroundthelift,
resultfromincorrectuseofthelift.
RISKSFOREXTRUSION
Duringupanddownoperations,personnelleavethesaidareawithoutfollowingtheruleandinstruction.
Duringupanddownoperations,nopersonisadmittedtoworkbeneaththemovablepartsofthelift,shouldworkinthesafezone.
(Picture5).
RISKOFIMPACT(Picture10)
Beforetheoperatorbeginsupanddownmovements,makesurethattherearenopersonnelinsidethedangerzone.When,
duetooperationalreasons,theliftisstoppedatrelativelylowelevations(lowerthan1.75mabovetheground)personnel
mustbecarefultoavoidimpactwithpartsofthemachinenotmarkedwithspecialcolors.
RISKOFFALLINGOFF(PERSONNEL)
Duringupanddownoperations,personnelareprohibitedfromenteringtheplatformsandthevehicletoavoidfallingoff.
RISKOFFALLING(VEHICLE)(Picture11)
Thishazardmayariseinthecaseofincorrectpositioningofthevehicleontheplatforms,overweightofthevehicle,orinthecaseof
vehiclesofdimensionsthatarenotcompatiblewiththecapacityofthelift.
Whentheplatformisbeingtested,thevehicleenginecannotbeturnedon.
Thereisnothingshouldbeplacedonthelift-loweringareaandthemovablepartsofthelift.
RISKOFSLIPPING(Picture12)
Thefloorcausedbylubricantcontaminationofaroundthelift.Theareabeneathandimmediatelysurroundingtheliftandalsothe
platformsmustbekeptclean.Removeanyoilspillsimmediately.
RISKOFELECTRICSHOCK
Riskofelectricshockoftheareasofinsulatedinelectricequipmentswereshattered.
Donotusejetsofwater,steamsolventsorpaintnexttothelift,andtakespecialcaretokeepsuchsubstancesclearoftheelectrical
controlpanel.
RISKSRELATEDTOINAPPROPRIATELIGHTING
Theoperatorandthemaintenancefittermustbeabletoassurethatalltheareasoftheliftareproperlyanduniformlyilluminate
compliancewiththelawsinforceintheplaceofinstallation.
Duringupanddownoperations,theoperatorshouldcontinuallyobservetheliftandcanoperate it onlyinthepositionofoperator.
Whenliftingandloweringthevehicle,thecushionneedsbeingputinthebottomofchassis.
Thehandlingofsafetydevicesisstrictlyforbidden.Neverexceedthemaximumcarryingcapacityofthelift,makesurethevehicles
tobeliftedhavenoload.
Itisthereforeessentialtoadherescrupulouslytoallregulationsregardinguse,maintenanceandsafetycontainedinthismanual.
Picture10 Picture11

DTSL3/FRMKIIUSER’SMANUAL
13
Chapter
C hapter
Chapter
Chapter4
4
4
4INSTALLATION
I NSTALLATION
INSTALLATION
INSTALLATION
SKILLED
SKILLED
SKILLED
SKILLEDAND
A ND
AND
ANDAUTHORISED
A UTHORISED
AUTHORISED
AUTHORISEDPERSONNEL
P ERSONNEL
PERSONNEL
PERSONNELONLY
O NLY
ONLY
ONLYSHOULD
S HOULD
SHOULD
SHOULDBE
B E
BE
BEALLOWED
A LLOWED
ALLOWED
ALLOWEDTO
T O
TO
TOPERFORM
P ERFORM
PERFORM
PERFORMTHESE
T HESE
THESE
THESEOPERATIONS,
O PERATIONS,
OPERATIONS,
OPERATIONS,
FOLLOW
FOLLOW
FOLLOW
FOLLOWALL
A LL
ALL
ALLINSTRUCTIONS
I NSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONSSHOWN
S HOWN
SHOWN
SHOWNBELOW
B ELOW
BELOW
BELOWCAREFULLY ,
C AREFULLY ,
CAREFULLY ,
CAREFULLY ,IN
I N
IN
INORDER
O RDER
ORDER
ORDERTO
T O
TO
TOPREVENT
P REVENT
PREVENT
PREVENTPOSSIBLE
P OSSIBLE
POSSIBLE
POSSIBLEDAMAGE
D AMAGE
DAMAGE
DAMAGETO
T O
TO
TO
THE
THE
THE
THECAR
C AR
CAR
CARLIFT
L IFT
LIFT
LIFTOR
O R
OR
ORRISK
R ISK
RISK
RISKOF
O F
OF
OFINJURY
I NJURY
INJURY
INJURYTO
T O
TO
TOPEOPLE.
P EOPLE.
PEOPLE.
PEOPLE.
Skilledtechniciansonlyappointedbythesamemanufacturerorbyauthoriseddealers,areallowedtoinstallthecarlift.
INSTALLATIONREQUIREMENTS
�Thecarliftmustbeinstalledaccordingtothespecifiedsafetydistancesfromwalls,poleandwhatotherequipmentsstated.
(Picture12)
�Thespecifiedsafetydistancesfromwallsmustbe1000mmatleast,takingintoconsiderationthenecessaryspacetowork
easily.Becausespaceforthecontrolsiteandforpossiblerunwaysincaseofemergencyisalsonecessary.
�Theroommustbepreviouslyarrangedforthepowersupplyandpneumaticfeedofthecarlift.
�Theroommustbe4000mminheight,atleast.
�Thecarliftcanbeplacedonanyfloor,aslongas it isperfectlylevelandsufficientlyresistant.(≥250kg/cm ² ,thethicknessof
concrete≥150mm)
Allpartsofthemachinemustbeuniformlylitwithsufficientlighttomakesurethattheadjustmentandmaintenanceoperationscan
beperformedsafely,andwithoutreflectedlight,glarethatcouldgiverisetoeyefatigue.
�Theintegralityofarrivedgoodsshouldbecheckedbeforetheliftisinstalled.
�Movingandinstallingliftshouldfollowtheprocessasthepictureinstructs.
The
The
The
Thetransport
t ransport
transport
transportand
a nd
and
andstorage
s torage
storage
storageof
o f
of
ofmachine
m achine
machine
machinerefers
r efers
refers
refersto
t o
to
to“
“
“
“TRANSPORT
T RANSPORT
TRANSPORT
TRANSPORTAND
A ND
AND
ANDSTORAGE
S TORAGE
STORAGE
STORAGE”
”
”
”on
o n
on
onpage
p age
page
page4.
4 .
4.
4.
Platform
Platform
Platform
PlatformInstallation:
I nstallation:
Installation:
Installation:
-Placetwoplatformsonthepositionofthelocation.
-Thebottomofoilcylinderislocatedinthefrontageofmachine(thedirectionofgettingonthevehicle)
-Useforkcarorotherliftingequipmentstolifttheplatform(Picture13)andmakesurethatthesafetyequipmentofmachineisboth
turnedonandlocked.
To avoidfailureofmachinesafetyequipment,caninsertawoodinthemiddlepartofjoint-pole.
Prohibitworkingbeneaththeliftwhenhydraulicsystemisnotcompletelyequippedwithhydraulicoilandtaketheactionofupand
downoperations.
-Whenmovingtheliftplatform,adjustthespacebetweentwoplatforms;makesurethatthetwoplatformsareparallel.
LINE
LINE
LINE
LINECONNECTION
C ONNECTION
CONNECTION
CONNECTION
Connecttheelectricalandoillineaccordingto‘theelectric aldiagram’and‘oilpipeconnectiondiagram’.
Intheprocessofconnectingoilpipes,payparticularlyattentiontotheprotectionofpipetie-intopreventabnormalthingfrom
enteringoilloop,thendamaginghydraulicsystem.
Picture13
Picture12

DTSL3/FRMKIIUSER’SMANUAL
14
Chapter
C hapter
Chapter
Chapter4
4
4
4INSTALLATION
I NSTALLATION
INSTALLATION
INSTALLATION
ELECTRIC
ELECTRIC
ELECTRIC
ELECTRICCIRCUIT
C IRCUIT
CIRCUIT
CIRCUITCONNECTION:
C ONNECTION:
CONNECTION:
CONNECTION:
Followthestatedline-pathwayandline-numberofthe‘electric al diagram’toconnectelectriccircuit.
Onlyskilledpersonisallowedtoperformtheoperations.
-Openthecontrolboxfrontcover.
-C
C
C
Connection
onnection
onnection
onnectionof
o f
of
ofpower
p ower
power
powersupply:
s upply:
supply:
supply:the400Vthree-phaseandfive-lineconnectionwires(3×2.5mm2＋2×1.5mm2cablewire)for
powersupplyareconnectedtocontrolboxL1,L2,L3,Nandentering-wireterminal.ThePEgroundwireisconnectedunderthebolt
markedgroundfirstly(Picture15)andthenconnectedundertheboltmarkedgroundoftwoplatforms.
-Iftheliftisoperatedat230Vthree-phase,changetheconnectiononthetransformerandmotor.(Picture15)
-
-
-
-C
C
C
Connection
onnection
onnection
onnectionof
o f
of
ofup
u p
up
uplimit
l imit
limit
limitswitch
s witch
switch
switch : uplimitswitchislabeled102#and100#,toconnectthemtothesameno.inthecontrolbox.
-
-
-
-C
C
C
Connection
onnection
onnection
onnectionof
o f
of
oflower
l ower
lower
lowerlimit
l imit
limit
limitswitch
s witch
switch
switch : lowerlimitswitchislabeled105#,107#and109#,toconnectthemtothesameno.insidethe
controlbox.
Oil
Oil
Oil
OilPIPE
P IPE
PIPE
PIPECONNECTION:
C ONNECTION:
CONNECTION:
CONNECTION:
Follow“oilpipediagram“toconnecttheoilpipes.
Onlyskilledandauthorisedpersonisallowedtoperformtheoperations.Andpayparticularlyattentiontotheprotectionofoil
pipefitting.Referto“oilpipediagram :
-Whenconnectingoilpipes,payattentiontotheprotectionofoilpipetie-intopreventimpuritiesfromenteringhydrauliccircuit.
-Whenconnecttheoilpipes,becarefulnottomistakeeachoilpipenumber.
-Duringthestandardinstallation,controlboxisinthenearsideofvehicle-enteringdirection.Ifplacedontherightshouldadjust
relevantoilpipe.
Picture20
Picture17uplimitswitchPicture18lowerlimitswitch
Picture19positiontofixthelimitswitch
Picture14 Picture15
Picture16

DTSL3/FRMKIIUSER’SMANUAL
15
Chapter
C hapter
Chapter
Chapter5
5
5
5ADJUSTMENT
A DJUSTMENT
ADJUSTMENT
ADJUSTMENT
Add
Add
Add
Addoil
o il
oil
oiland
a nd
and
andcheck
c heck
check
checkthe
t he
the
theorder
o rder
order
orderof
o f
of
ofphase
p hase
phase
phase.
AfterinstallingliftasPicture4requiredandconnectinghydrauliccircuitandelectriccircuit,operate it asfollowing:
-openthehydraulic oil tank,add18Lofhydraulicoilintotheoiltank,thehydraulic oil isprovidedbytheuser.
Makesurethecleanofhydraulicoil,preventanyimpurityintotheoilline,leadthedigestofthe oil lineandnoworkingofthe
solenoidvalve.
-Turnon"MAIN
MAIN
MAIN
MAINSWITCH
S WITCH
SWITCH
SWITCH"toturnonpower,clickingthe‘UP’button,checkwhetherthemotorturnsclockwise(looking
downward),ifnotturnoff"MAINSWITCH",thentochangethephaseofthemotor.
When
When
When
Whenturn
t urn
turn
turnon
o n
on
onpower,
p ower,
power,
power,t
t
t
there
h ere
here
herewill
w ill
will
willbe
b e
be
behigh
h igh
high
highvoltage
v oltage
voltage
voltageexist
e xist
exist
existin
i n
in
inthe
t he
the
thecontrol
c ontrol
control
controlbox,
b ox,
box,
box,only
o nly
only
onlyauthori
a uthori
authori
authoris
s
s
sed
e d
ed
edperson
p erson
person
personcan
c an
can
canoperate
o perate
operate
operateit.
i t.
it.
it.
Oil
Oil
Oil
Oilmake-up
m ake-up
make-up
make-upadjustment
a djustment
adjustment
adjustment
1Press‘UP
UP
UP
UP’button,andthenmotorstartstolifttwoplatformstogouptotheapex.
2Openthecontrolboxofdoor,andpress“UP
U P
UP
UP”buttonand“SB4"aspicture21forsomeminutes
3Press‘DOWN
DOWN
DOWN
DOWN’buttontoletthetwoplatformsgodownuntiltheplatformsstopatthelowerlimitswitchactionposition,andthen
press"SECOND
SECOND
SECOND
SECONDDOWN
D OWN
DOWN
DOWN"buttontogether,andtheplatformswillgodowntothelowestposition.
4Theoilmake-upadjustmentprocessisover.
GROUND
GROUND
GROUND
GROUNDBOLTS
B OLTS
BOLTS
BOLTSINSTALLATION:
I NSTALLATION:
INSTALLATION:
INSTALLATION:
Thegroundboltsinstallationmuststartaftertheexpirydateonthemaintenanceofconcert,otherwise, it willaffectthequalityof
solidity.
-AdjusttheparalleloftheplatformandthedistanceoftwoplatformsasPicture4requires.
-Fixtheanchorboltswithapercussionelectricdrill(percussiondrillbitisof16),drillto120mmholeandcleanthehole.
(Picture22)
-UselighthammertoinstallthegroundHoltsintothehole(neednotinstallthe
Centralexpandednailofgroundbolts,install it afterleveladjustment.)
Picture22
Picture20adjustlevelbutton(SB4)

DTSL3/FRMKIIUSER’SMANUAL
16
Chapter
C hapter
Chapter
Chapter5
5
5
5ADJUSTMENT
A DJUSTMENT
ADJUSTMENT
ADJUSTMENT
Level
Level
Level
Leveladjustment
a djustment
adjustment
adjustment :
-Byusingalevelbarandthehorizontalpipeandadjustingtheadjustmentscrewsattowsidesofthebaseplate.
-Ifplatformunevennessisresultedfrombasicunevenness,useironblocktofillupthelowplace.
-Afterleveladjustment,insertthecentralexpandednailofgroundboltsanduseheavyhammertohammer it.
-Screwdownthegroundboltscap.
Whentheexpirydateonthemaintenanceofconcretehasn’tarrived,onecannotinstallthecentralexpandednailofgroundbolts.
Thegapbetweenthebaseplateandgroundafteradjustmentmustbefilledwithironplateorconcrete.
No
No
No
Noload
l oad
load
loadof
o f
of
ofmain
m ain
main
mainmachine
m achine
machine
machinetest:
t est:
test:
test:
- T urnonthepowerQSof"MAINSWITCH".
-Press“UP”button,payattentiontothesynchronizationandplacidityofthelifting.
-Checkandensuretherearenoleakageontheoilline.
Whentestingthelift,nopersonorotherthingsareallowedtostandorbeputnearthetwosidesandbeneaththemachine.Ifany
abnormalisfound,pressbutton“EMERGENCY
E MERGENCY
EMERGENCY
EMERGENCYSTOP
S TOP
STOP
STOP”tostop it immediately.Afterclearingobstacles,dothetestagain.
Load
Load
Load
Loadof
o f
of
ofmachine
m achine
machine
machinetest:
t est:
test:
test:
-Drivethevehiclewhoseweightdoesn’texceedmaximumliftweighttotheplatform,andthenthedriverleaveit.
-Puttheliftrubbercushionontheplatform.
-Press‘UP’button,lifttheplatformandpayattentiontothesynchronizationandplacidityofthelifting.
-Checkandensurenooilleakage.
Whenbeginningloadofmachinetest,nopersonorotherthingsareallowedtostandorbeputnearthetwosidesandbeneaththe
machine.
Testvehiclewhoseweightdoesn’texceedmaximumliftweight.
Checkandensurethere'snoleakageonoilline.Ifanyabnormalisfound,pressbutton"EMERGENCY
E MERGENCY
EMERGENCY
EMERGENCYSTOP
S TOP
STOP
STOP"tostop it
immediately.Afterclearingobstacles,dothetestagain.
Picture23

DTSL3/FRMKIIUSER’SMANUAL
17
Chapter
C hapter
Chapter
Chapter6
6
6
6OPERATION
O PERATION
OPERATION
OPERATION
Only
Only
Only
Onlyskilled
s killed
skilled
skilledand
a nd
and
andhaving
h aving
having
havingbeen
b een
been
beentrained
t rained
trained
trainedpersonnel
p ersonnel
personnel
personnelis
i s
is
isallowed
a llowed
allowed
allowedto
t o
to
toperform
p erform
perform
performthe
t he
the
theoperations.
o perations.
operations.
operations.Check
C heck
Check
Checkproceedings
p roceedings
proceedings
proceedingsas
a s
as
asfollowing.
f ollowing.
following.
following.
Operation
Operation
Operation
OperationNotices:
N otices:
Notices:
Notices:
-Clearobstaclesaroundtheliftbeforeoperation.
-Duringliftingorlowering,nopersonisallowedtostandnearthetwosidesandbeneaththemachine,andnopersonisallowedon
thetwoplatforms.
- A voidtoliftingoverweightvehiclesorothergoods.
-Whenliftingvehicle,thechassisofthevehicleshouldbefilledupwithrubbercushion.
-Payattentiontothesynchronizationoftheliftingandlowering.Ifanyabnormalisfound,stopthemachinetimely,checkand
removethetrouble.
-Whentheequipmentisnotusedforalongtimeorovernight,themachineshouldbeloweredtothelowestpositiononground,and
removevehicle,andcutoffpowersupply.
Instructions
Instructions
Instructions
Instructionson
o n
on
onelectric
e lectric
electric
electricoperation:
o peration:
operation:
operation:(see
( see
(see
(seethe
t he
the
theoperation
o peration
operation
operationpanel
p anel
panel
panelpicture
p icture
picture
picture24
2 4
24
24)
)
)
)
LIFTING:
LIFTING:
LIFTING:
LIFTING:
-Press‘UP
U P
UP
UP’button,theplatformsgoup.Andtheplatformswillstopliftingwhenreachtheuplimitswitch.
-Release‘UP
U P
UP
UP’button,theoilpumpwillstopimmediately.Andtheplatformsstopslifting.
LOWERING
LOWERING
LOWERING
LOWERING:
:
:
:
-Press"DOWN
D OWN
DOWN
DOWN"button,theplatformsdescend.
-Andtheplatformswillstoploweringautomaticallyaround200~300mmheightwhenreachthelowerlimitswitch.Release
"DOWN
DOWN
DOWN
DOWN"button,thenpress"SECOND
S ECOND
SECOND
SECONDDOWN
D OWN
DOWN
DOWN"buttontoletplatformsgodowntothelowestposition.
EMERGENCY
EMERGENCY
EMERGENCY
EMERGENCYSTOP:
S TOP:
STOP:
STOP:
Whenthemachinehasabnormalduringcarmaintenance,press"EMERGENCY
E MERGENCY
EMERGENCY
EMERGENCYSTOP
S TOP
STOP
STOP"buttonandlock,tocutoffalltheoperation
circuit,sootheroperationcannotbework.
NOT
NOT
NOT
NOTIN-PHASE
I N-PHASE
IN-PHASE
IN-PHASESTOP
S TOP
STOP
STOPMACHINE:
M ACHINE:
MACHINE:
MACHINE:
Whentwoplatformsarenotatthesameheightduringliftingandloweringoperations,photo-electricitylevelingequipmentwillstop
workingimmediately.Accordingtothefollowingprocesstoadjusttheplatformlevel,onlyaftertwoplatformsareatthesameheight
canputthemintouse.
Oil
Oil
Oil
Oilmake-up
m ake-up
make-up
make-up“
“
“
“adjust
a djust
adjust
adjust”
”
”
”operation
o peration
operation
operation(normal
( normal
(normal
(normalservice
s ervice
service
serviceperiod):
p eriod):
period):
period):
Aftercompletionofmachineinstallationandadjustmentintheapplicationprocess,therightplatform
islowerthantheleftonebecauseofairintheoilcylindernotbeingexcludedcompletelynormal
loosesorleakageofthehydraulicoil.
Whenconductingoilmake-upoperation,theplatformsmustnot load.
Adjustmentprocessisasapproach‘5’and‘6’of‘Oilmake-upadjustment’.
EMERGENCY
EMERGENCY
EMERGENCY
EMERGENCYMANUAL
M ANUAL
MANUAL
MANUALOPERATION
O PERATION
OPERATION
OPERATIONFOR
F OR
FOR
FORLOWERING
L OWERING
LOWERING
LOWERING(POWER
( POWER
(POWER
(POWERFAILURE):
F AILURE):
FAILURE):
FAILURE):
Whenloweringthroughmanualoperation,shouldobservetheconditionofplatformat
Anytimebecausethereisvehicleontheplatforms.Ifthereissomethingabnormal,screw
Picture
Picture
Picture
Picture24
2 4
24
24(control
( control
(control
(controlpanel)
p anel)
panel)
panel)
Picture25

DTSL3/FRMKIIUSER’SMANUAL
18
Chapter
C hapter
Chapter
Chapter6
6
6
6OPERATION
O PERATION
OPERATION
OPERATION
Downoilloopvalveimmediately.
Theprocessofmanualoperation:
-Switchoffthepowerbutton(avoidabruptlyincomingelectricity).
Openthesmallroundcoverofcontrolboxtofindtheelectromagneticvalve A forlowering.
-Loosenmanualoilloopstudattheendofloweringelectromagneticdescentvalvecore,
Andthentheplatformsbegintodescend.
-Afterthemachinehasbeendescended,screwdowndescentvalve’sstudtimely.Theprocessofmanualloweringcomestotheend.
Chapter
Chapter
Chapter
Chapter7
7
7
7MAINTENANCE
M AINTENANCE
MAINTENANCE
MAINTENANCEAND
A ND
AND
ANDCARE
C ARE
CARE
CARE
Skilled
killed
killed
killedpersonnel
p ersonnel
personnel
personnelonly
o nly
only
onlyare
a re
are
areallowed
a llowed
allowed
allowedto
t o
to
toperform
p erform
perform
performthe
t he
the
theoperations.
o perations.
operations.
operations.
-A ll bearingsandhingesonthismachinemustbelubricatedonceaweekbyusinganoilier.
-Theupperandlowerslidingblocksandothermovablepartsmustbelubricatedonceomonth.
-Thehydraulicoilmustbereplacedonetimeeachyear.Theoillevelshouldalwaysbekeptatupperlimitposition.
Themachineshouldbelowertothelowestpositionwhenreplacehydraulicoil,thenlettheoldoilout,andshouldbefilteringthe
hydraulicoil.
-Eachteamcheckstheagilityandreliabilityofpneumaticsafetyequipment.
Chapter
C hapter
Chapter
Chapter8
8
8
8TROUBLESHOOTING
T ROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
Skilledpersonnelonlyareallowedtoperformtheoperations.
Troubleshooting
Troubleshooting
Troubleshooting
Troubleshooting
Symptom
Symptom
Symptom
SymptomCause
C ause
Cause
CauseTroubleshooting
T roubleshooting
Troubleshooting
Troubleshooting
Themotordoesnot
runinlifting
operation.
①Connectionofpowersupplywiresis
notcorrect.Checkandcorrectwireconnection
②TheACcontactorinthecircuitof
themotordoesnotpickup.
Ifthemotoroperateswhenforcingthecontactordownwithan
isolationrod,checkthecontrolcircuit.Ifthevoltageattwoendsof
thecontactorcoilisnormal,replacethecontactor.
③Thelimitswitchisnotclosed.Checkthelimitswitch,wiresandadjustorreplacethelimitswitch.
Inliftingoperation,
themotorruns,but
thereisnolifting
movement
①Themotorturnsreverse.Changethephasesofthepowersupplywires.
②Liftingwithlightloadisnormalbut
noliftingwithheavyload.
Thesetsafepressureoftheover-flowvalvemaybeincreasedby
turningthesetknobrightwardslightly.
Thespooloftheloweringsolenoidvalveisstuckbydirt.Cleanthe
spool.
③Theamountofhydraulicoilisnot
enough.Addhydraulicoil.
④Thedescentvalveisenergizedbut
doesnotwork.
Checktheplugandcoilofthedescentvalveandchecktherightturn
tightnessofitsendcoppernutandsoon.
⑤The“antiknockvalve”isblocked.Removethe“antiknockvalve”fromtheoilsupplyholeatthe
bottomoftheoilcylinder,andcleanthe“antiknockvalve”.
Themachinelowers
extremelyslowly
undernormalloads.
①Thehydraulicoilhastoohigh
viscosityorfrozen,deteriorated(in
Winter).
Replacewithhydraulicoilinaccordancewiththeinstructionbook.
②The“antiknockvalve”for
preventing oil pipeburstisblocked.
Removethe“antiknockvalve”fromtheoilsupplyholeatthe
bottomoftheoilcylinder,andcleanthe“antiknockvalve”.
Therightandleft
platformsarenot
synchronousandnot
inthesameheight.
①The
air intheoilcylinderisnotvent
completely.Referto“Ⅶ.OilMake-up‘Adjust’Operation”.
②Oilleakageon oil pipeoratits
connections.
Tightenoilpipeconnectionsorreplace oil sealsandthenmake-up
oilandadjustlevelness.
Noisyliftingand
lowering.
①Lubricationisnotenough.Lubricateallhingesandmotionparts(includingpistonrod)with
machineoil
②Thebaseorthemachineistwisted.Adjustagainthelevelnessofthemachine,andfillorpadthebase.
Table2

DTSL3/FRMKIIUSER’SMANUAL
19
ACCESSORY
A CCESSORY
ACCESSORY
ACCESSORY
Hydraulic
Hydraulic
Hydraulic
Hydraulicpressure
p ressure
pressure
pressureschematic
s chematic
schematic
schematicdiagram
d iagram
diagram
diagram:
:
:
:

DTSL3/FRMKIIUSER’SMANUAL
20
ACCESSORY
A CCESSORY
ACCESSORY
ACCESSORY
Oil
Oil
Oil
Oilpipe
p ipe
pipe
pipeconnection
c onnection
connection
connectiondiagram
d iagram
diagram
diagram：