Dunlop DTSL3 MKII User manual

d program
153-164 Bridge Street
Northampton
NN1 1QG
United Kingdom
www.dunlopge.co.uk ⁄ E. [email protected] ⁄ T. [phone]
The specications stated in this manual are not binding, due to the process of continuous improvement and
development we reserve the right to change any specication without prior notication.
Model No. DTSL3 MKII - Scissor Lift - Low Rise
Instruction Manual
Maintenance Manual
Spare Parts
(Rev. 04 - 10.03.2015)
All manuals and user guides at all-guides.com
all-guides.com

DTSL3MKII USER’S MANUAL
2
MANUFACTURER AND SERVICE AGENT
HYDRAULIC
HYDRAULIC
HYDRAULIC
HYDRAULIC AUTOMOBILE
AUTOMOBILE
AUTOMOBILE
AUTOMOBILE LIFT
LIFT
LIFT
LIFT
Model:
Serial No:
Year of Manufacture:
Manufacturer
Name:
Name:
Name:
Name: Dunlop Garage Equipment
Address:
Address:
Address:
Address:153-165Bridge Street Northampton NN11QG，UK
Tel
Tel
Tel
Tel.
.
.
.:
:
:
: +44
+44
+44
+44 (0)1604
(0)1604
(0)1604
(0)1604 828
828
828
828557
557
557
557
F
F
F
Fax
ax
ax
ax:
:
:
: +44
+44
+44
+44 (0)1604
(0)1604
(0)1604
(0)1604 609667
609667
609667
609667
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
Http://www.dunlopge.co.uk
AUTHORI
AUTHORI
AUTHORI
AUTHORIS
S
S
SED
ED
ED
ED SERVICE
SERVICE
SERVICE
SERVICE CENTRE:
CENTRE:
CENTRE:
CENTRE:
Day Month Year
DTSL3 MKII
All manuals and user guides at all-guides.com

DTSL3 MKII USER’S MANUAL
3
Contents
Contents
Contents
Contents
Contents
Manufacturer and service
Packing, transport and storage
Introduction
Description of the machine
Technical specifications
Safety
Installation
Adjustment
Operation
Maintenance and care
Troubleshooting
Accessory
All manuals and user guides at all-guides.com

DTSL3 MKII USER’S MANUAL
4
PACKING,
PACKING,
PACKING,
PACKING, TRANSPORT
TRANSPORT
TRANSPORT
TRANSPORT AND
AND
AND
AND STORAGE
STORAGE
STORAGE
STORAGE
PACKING
PACKING
PACKING
PACKING (Picture 1)
Transport
Transport
Transport
Transport (Picture 2)
Packing
Packing
Packing
Packing can
can
can
can be
be
be
be lifted
lifted
lifted
lifted or
or
or
or moved
moved
moved
moved by
by
by
by lift
lift
lift
lift trucks,
trucks,
trucks,
trucks, cranes
cranes
cranes
cranes or
or
or
or bridge
bridge
bridge
bridge cranes.
cranes.
cranes.
cranes. In
In
In
In case
case
case
case of
of
of
of slinging,
slinging,
slinging,
slinging, a
a
a
a second
second
second
second person
person
person
person must
must
must
must
always
always
always
always take
take
take
take care
care
care
care of
of
of
of the
the
the
the load,
load,
load,
load, in
in
in
in order
order
order
order to
to
to
to avoid
avoid
avoid
avoid dangerous
dangerous
dangerous
dangerous oscillations.
oscillations.
oscillations.
oscillations.
During loading and unloading operation, goods must be handled by vehicles or ships.
At the arrival of the goods, verify that all items specified in the delivery notes are included.
If finding missing parts, possible defects or damage due to transport, one should examine damaged cartonsaccording to ‘Packing
List’ to verify the condition of damaged goods and missing parts, also the person in charge or the carrier must be immediately
informed.
The machine is heavy goods! Don’t take manpower load and unload and transporting way into consideration, the safety of working
is important.
Furthermore, during loading and unloading operation goods must be handled as shown in the picture. (Picture 2)
Storage:
Storage:
Storage:
Storage:
-The machine equipment should be stocked in the warehouse, if stocked outside should do the disposal well of waterproof.
-Use box truck in the process of transport, use container storage when shipping.
-The control box should be placed perpendicularly during the transport; and prevent other goodsfrom extrusion.
-The temperature for machine storage: -25ºC-- 55ºC
Picture 1
Picture 2
Picture 1
All manuals and user guides at all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
5
Manual
M anual
Manual
ManualIntroduction
I ntroduction
Introduction
Introduction
Thismanualhasbeenpreparedforworkshoppersonnelexpertintheuseoftheliftoperatorandtechniciansresponsibleforroutine
maintenancefitter.
Workersshouldreadthe‘Maintenance&UserManual’carefullybeforecarryingoutanyoperationwiththelift.Thismanual
containsimportantinformationregarding:
-Thepersonalsafetyofoperatorsandmaintenanceworkers.
-Liftsafety,
-Thesafetyofliftedvehicles
CONSERVING
CONSERVING
CONSERVING
CONSERVINGTHE
T HE
THE
THEMANUAL
M ANUAL
MANUAL
MANUAL
Thismanualisanintegralpartofthelift.
Themanualmustbekeptinthevicinityofthelift,sothattheoperatorandmaintenancestaffmustbeabletolocateandconsultthe
manualquicklyandatanytime.
AttentivelyreadingChapter3,whichcontainsimportantinformationandsafetywarning,isparticularlyrecommended.
The
The
The
Thelift
l ift
lift
liftis
i s
is
isdesigned
d esigned
designed
designedand
a nd
and
andmanufactured
m anufactured
manufactured
manufacturedaccording
a ccording
according
accordingto
t o
to
toEuropean
E uropean
European
EuropeanStandard
S tandard
Standard
Standard
Thelifting,transport,unpacking,assembly,installation,startingup,initialadjustmentandtesting,extraordinarymaintenance,repair,
overhauls,transportanddismantlingoftheliftmustbeperformedbyspecializedpersonnelfromthelicenseddealerauthorisedby
themanufacturer.
Themanufacturerdeclinesallresponsibilityforinjurytopersonsordamagetovehiclesorobjectswhenanyoftheabovementioned
operationshasbeenperformedbyunauthorisedpersonnelorwhentherackhasbeensubjecttoimproperuse.
Thismanualindicates:theoperativeandsafetyaspectsthatmayproveusefultotheoperatorandmaintenanceworker.Forbetter
understandingthestructureandoperationoftheliftandforbestuseofthesame,workersmustreadthe‘Maintenance&Use
Manual’carefullybeforecarryingoutit.
Inordertounderstandtheterminologyusedinthismanual,themaintenanceandrepairactivities,theabilitytointerpretcorrectlythe
drawingsanddescriptionscontainedinthemanualandbethecountryinwhichthemachinehasbeeninstalled.
Thesameappliestothemaintenanceandthemaintenancefittermustalsopossessspecificandspecializedknowledgebothin
mechanicalandengineeringfield.
�OPERATOR:personauthorisedtousethelift
�MAINTENANCEFITTER:personauthorisedforroutinemaintenanceofthelift.
Manufacturerownstherighttomakelittlechangeforthemanualowingtotheimprovementoftechnology.
All manuals and user guides at all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
6
Chapter
C hapter
Chapter
Chapter1
1
1
1DESCRIPTION
D ESCRIPTION
DESCRIPTION
DESCRIPTIONOF
O F
OF
OFTHE
T HE
THE
THEMACHINE
M ACHINE
MACHINE
MACHINE
Machine
Machine
Machine
MachineApplication:
A pplication:
Application:
Application:
Thisliftcanlifteachkindofvehiclewhoseweightislessthan3000kg,andissuitableforuseinvehicletests,maintenance,and
caringforautomobiles,whichisparticularlysuitableforuseinthebasementoronthefloor,withoutconstructionandhole.
Structure
Structure
Structure
StructureFeatures:
F eatures:
Features:
Features:
-Usehiddenandthinscissorstructure,dispensewithconstructionandgroundhole,theoccupationissmall.
-Independentcontrolbox,low-voltagecontrolling,goodsecurity.
-Hydrauliccubageandin-phasecylinder,thesynchronizationofplatform.
-Ownthesafetyequipmentofhydrauliclock.
-Ownprotectionofsafetyvalveandburst-proofequipmentforhydraulicfailureandoverloading.Sowhentheoilpipebursts,the
machinewillnotfallquickly.
-Ownmanualloweringoperationwhenthepoweriscut,andthemanualpumpispreparedbytheuser.
Equipment:
Equipment:
Equipment:
Equipment:
-Machinebasement(Thepositionandspaceofequipmentinstallation)
-Machineframe(Themainstructureofliftandinsuranceinstitution)
-Controlbox(Machine-controlledpart)
Basic
Basic
Basic
Basicstructure
s tructure
structure
structure
Themachinebasementismadeofcementandconcrete
Frame
Frame
Frame
Frame
Makeofsteelconnectingrod,mainliftingplatform,slidingboard,andhydraulicoiltank.
Control
Control
Control
Controlbox
b ox
box
box
Underthecontrolboxishydraulic oil tankandhydraulicpump,valveandothercontrolsystem.Onthecontrolboxiselectrical
system.
Scissorliftisdesignedandbuilttoliftallkindsofvehicles,allotheruseareunauthorised.Inparticular,theliftisnotsuitablefor
washingspraywork.Andnotliftthevehiclewhoseweightexceedsthemaximumweight.
All manuals and user guides at all-guides.com
all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
7
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
Main
Main
Main
Maintechnical
t echnical
technical
technicalparameter
p arameter
parameter
parameter
Item
I tem
Item
ItemParameter
P arameter
Parameter
Parameter
DriveElectricalhydraulic
Liftingweight3000kg
Liftingheight960mm
Platforminitialheight105mm
Platformlength1450mm
Platformwidth530mm
Liftingtime≤50s
Descenttime≤60s
Wholemachinelength2010mm
Wholemachinewidth1860mm
Weight600kg
Voltage
AC400Vor230V±5%50Hzor60HZ--specialordered)
Pleasecheckthenameplateoncontrolboxfordetail!
Motorpower2.2kw
Hydraulicoil12Lcorrespondstowearablehydraulicoil
(preparedbyuser)
Workingtemperature5-40℃
Workinghumidity30-95%
Noisylevel<76db
InstallationheightHeightabovesealevel≤1000M
Storagetemperature-25℃~55℃
InstallationplaceIndoor
Table1
All manuals and user guides at all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
8
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
Lift
Lift
Lift
Liftdimension
d imension
dimension
dimensionpicture
p icture
picture
picture（Picture
P icture
Picture
Picture3)
3 )
3)
3):
:
:
:
Motor
Motor
Motor
MotorPump
P ump
Pump
Pump
Type……………………Y90L
Power……………2.2kw
V oltage…………AC400or230V±5%
Current………400V:8A
…230V:15A
Frequency………50Hz(or60HZ----specialordered)
Poles…………………4
Speed………………1450rpm/min
Buildingshape…………B14
Insulationclass…………F
Type…………………………gearpump
Model…………………………P4.3
Flux…………………4.3cc/r
Jointtype………………………directjoint
Overfullvalve
Settingpressure………………220bar
Adjustableworkingpressure…………150~300bar
Picture3
All manuals and user guides at all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
9
Chapter
C hapter
Chapter
Chapter2
2
2
2SPECIFICATIO
S PECIFICATIO
SPECIFICATIO
SPECIFICATION
N
N
N
INSTALLATIONSCHEMEFORSCISSORLIFT
Note:ThefoundationoftheendoftheliftplatformP1,P2isthestructureofconcrete.Whenthethicknessofinsidelevelgroundis
lessthan150mm,theendofP1,P2shouldbeirrigatedtheacreage:2500×2500mmandthicknessofconcrete≥150mm。
Thebasicthicknessofconcreteandlevelingarekeys,shouldn’tegregiouslyexpecttheabilityofleveladjustmentofmachine-self.
TYPESOFVEHICLESSUITABLEFOR:
THELOWERPARTSOFTHEVEHICLESUNDERBODYCOULDINTERFEREWITHSTRUCTURALPARTSOFTHELIFT,
TAKEPARTICULARPARTSOFTHESPORTS-CAR.
Theliftwillalsohandlecustomizedornon-standardvehiclesprovidedtheyarewithinthemaximumspecifiedcarryingcapacity.
Alsothepersonnelsafetyzonemustbedefinedinrelationtovehiclewithunusualdimensions.
Supply
Supply
Supply
Supplyat
a t
at
atthe
t he
the
thesame
s ame
same
sametime
t ime
time
time
-Connecttothepowersupplyjackofcontrolbox(400Vor230V15A)
Requirements:
Requirements:
Requirements:
Requirements:
-Concretetype425#,theperiodofdesiccationis15days
-Cleanthebasiclayer,thicknessofconcrete≥150mm,thelevelingofwholelength≤5mm.
Picture4(Grounddrawing)
All manuals and user guides at all-guides.com

DTSL3/FRMKIIUSER’SMANUAL
10
Chapter
C hapter
Chapter
Chapter3
3
3
3SAFETY
S AFETY
SAFETY
SAFETY
Readthischaptercarefullyandcompletelysinceimportantinformationforthesafetyoftheoperatororothersincaseofimproper
useoftheliftisincluded.
Inthefollowingtextthereareclearexplanationsregardingcertainsituationsofriskordangerthatmayariseduringtheoperationor
maintenanceofthelift,thesafetydeviceinstalledandthecorrectuseofsuchsystems,residualrisksandoperativeprocedurestouse
(generalspecificprecautionstoeliminatepotentialhazards).
Liftsaredesignedandbuilttoliftvehiclesandholdthemintheelevatedpositioninanenclosedworkshop.Allotherusesofthelifts
areunauthorised.Inparticular,theliftsarenotsuitablefor:
-Washingspraywork;
-Creatingraisedplatformsforpersonnelorliftingpersonnel;
-Useasapressforcrushingpurposes;
-Useaselevator;
-Useasaliftjackforliftingvehiclebodiesorchangingwheels.
Themanufacturerisnotliableforanyinjurytopersonsordamagetovehiclesandotherpropertycausedbytheincorrectand
unauthoriseduseofthelifts.
Duringliftinganddescent,theoperatormustremaininthecontrolstationasthediagramsillustrated.
Asthediagramsillustrated,thepresenceofpersonsinsidethedangerzoneindicatedisstrictlyprohibited.Duringoperationspersons
areadmittedtotheareabeneaththevehicleonlywhenthevehicleisalreadyintheelevatedposition,whentheplatformsare
stationary,andwhenthemechanicalsafetydevicesarefirmlyengaged.
DONOTUSETHELIFTWITHOUTPROTECTIONDEVICESORWITHTHEPROTECTIONDEVICESINHIBITED.
FAILURETOCOMPLYWITHTHESEREGULATIONSCANCAUSESERIOUSINJURYTOPERSONS,ANDIRREPARABLE
DAMAGETOTHELIFTANDTHEVEHICLEBEINGLIFTED.
Picture5
All manuals and user guides at all-guides.com