durabuild Vector VEC157SDB Instruction Manual

TWO YEAR LIMITED WARRANTY PROGRAM
This limited warranty program is the only one that applies to this product, and it sets forth all the
responsibilities of Vector Products, Inc., regarding this product. There is no other warranty, other than
those described herein. Any implied warranty of merchantability or fitness for a particular purpose on
this product is limited in duration to the duration of this warranty.
This Vector Products, Inc. product is warranted, to the original purchaser only, to be free of defects in
materials and workmanship for two years from the date of purchase without additional charge. The
warranty does not extend to subsequent purchasers or users. Manufacturer will not be responsible for
any amount of damage in excess of the retail purchase price of the product under any circumstances.
Incidental and consequential damages are specifically excluded from coverage under this warranty.
This product is not intended for commercial use. This warranty does not apply to damage to units from
misuse or incorrect installation/connection. Misuse includes wiring or connecting to improper polarity
power sources.
RETURN/REPAIR POLICY: Defective products may be returned to manufacturer. Any defective product
that is returned to manufacturer within 30 days of the date of purchase will be replaced free of charge.
If such a product is returned more than 30 days but less than two years from the purchase date,
manufacturer will repair the unit or, at its option, replace it, free of charge.
If the unit is repaired, new or reconditioned replacement parts may be used, at manufacturer’s option. A
unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired
or replaced unit will then be warranted under the terms of the remainder of the warranty period. The
customer is responsible for the shipping charges on all returned items. During the warranty period,
manufacturer will be responsible for the return shipping charges to the customer in the United States.
LIMITATIONS: This warranty does not cover accessories, such as charging adapters, bulbs, fuses and
batteries, damage or defects resulting from normal wear and tear (including chips, scratches, abrasions,
discoloration or fading due to usage or exposure to sunlight), accidents, damage during shipping to our
service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow
instructions for care and maintenance, fire, flood and Acts of God.
If your problem is not covered by this warranty,call our Technical SupportDepartment toll free at 866-
584-5504 for general repair information and charges if applicable. You may also contact us through
our website at www.vectormfg.com.
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages,
so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal
rights; other rights, which vary from state to state, may apply.
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Technical Support by telephone, fax
or mail (see below). We suggest that you keep the original packaging in case you need to ship the unit.
When returning a product, include your name, address, phone number,dated sales receipt (or copy)
and a description of the reason for return and product serial number. After repairing or replacing the
unit, we will make every effort to return it to you within four weeks.
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Products, Inc.
Enter “VEC157SDB” as Model and “2,000,000 Power Series™Spotlight” as Product Type. All Vector
products must be registered within 30 days of purchase to activate this warranty. Mail the completed
registration form, along with a copy of the original sales receipt, to:
ATTN.: CUSTOMER SERVICE
4140 S.W.30th Ave., Ft. Lauderdale, FL 33312
• Toll Free: 866-584-5504 • Fax: [phone] •
WARRANTY IS NON-TRANSFERABLE.
BD071306
©2006 VECTOR PRODUCTS, INC.
MADE IN CHINA
2,000,000 Power Series™
Spotlight
Corded • Cordless • Rechargeable
VEC157SDB
USER’S MANUAL
&WARRANTY INFORMATION
IMPORTANT SAFETY INFORMATION, SAVE THESE INSTRUCTIONS
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
THIS INSTRUCTIONAL MANUAL. THIS MANUAL CONTAINS IMPORTANT
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.
www.vectormfg.com
4140 S.W.30th Ave., Ft. Lauderdale, FL 33312
Toll Free: 866-584-5504
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1
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Charging/Recharging the Spotlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Spotlight Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Battery Replacement/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 Volt DC Charging Adapter Plug Fuse Replacement . . . . . . . . . . . . . . . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION
Thank you for choosing the VEC157SDB 2,000,000 Power Series™Spotlight. Please
read this guide carefully before use to ensure optimum performance and to avoid damage to
the unit.
FEATURES
• Powerful, focused quartz halogen beam
• Two LED area lights
• Protective rubber safety guard (bezel) around lens
• Rubber safety cap protects battery compartment
•Comfortable pistol grip handle
• Convenient carry lanyard and workstand/carry handle
• Battery Status LED Indicator displays battery charge level while charging, or whenever area
light is turned on
• UL listed, built-in 120 volt AC charger that works with a standard household extension cord
(not included)
• 12 volt DC charging adapter included
• Rechargeable, non-spillable, sealed lead acid battery
LED AREA
LIGHTS
RUBBER BEZEL
LED AREA LIGHT
ON/OFF PUSHBUTTON
CARRY
LANYARD
BUILT-IN WORKSTAND
CARRY HANDLE
TRIGGER
(SPOTLIGHT ON/OFF)
DC CHARGING PORT
(BOTTOM OF HANDLE)
TRIGGER LOCK
PISTOL GRIP
HANDLE
SPOTLIGHT
BATTERY STATUS
LED INDICATORS
120 VOLTAC
CHARGER
(BACK OF UNIT)
IMPORTANT SAFETY INFORMATION
WARNINGS
•Contains non-spillable sealed lead acid batteries. They must be recycled or disposed
of properly.
•DO NOT dispose of batteries in fire, as this may result in an explosion.
•DO NOT open battery or short circuit, this may cause the battery to leak or
get hot causing personal injury. Any disposal questions call toll-free 877-
288-7722.
•RISK OF FIRE/ELECTRIC SHOCK — do not plug in a power supply without the bulb
lens and cover in place.
•ALL HALOGEN LIGHTS GIVE OFF HEAT.
–Do not touch lens while operating.
–Keep combustibles away from spotlight lens. Extreme heat can cause fires.
–Never place the light face-down on any surface when lit.
CAUTIONS
•Never look directly into the light or shine the light into another person’s eyes.
•Keep sharp objects away from lens — it is glass and can break.
•Do not immerse spotlight in water.
•Do not drop or throw spotlight. It contains glass and a sealed lead acid battery.
• Only replace bulb with type indicated in specifications (12 volt, H3 75 watt quartz halogen).
• Use only with AC or DC charging adapters provided with unit. Plug in the charging adapter at the
spotlight first, then plug into the charging source.
• DO NOT OVERCHARGE:
– AC recharge up to 30 hours maximum.
– DC recharge up to 4 hours maximum.
• NEVER ATTEMPT TO USE THE AC CHARGER AND DC CHARGING PORT SIMULTANEOUSLY.
•After charging/recharging, disconnect charging adapter or extension cord and wait 5 minutes before
use.
•Do not crush, cut, pull or expose charging adapter cords to extreme heat.
• Position charging adapter cords so they do not become entangled or become a safety hazard. Keep
charging adapter cords away from sharp edges.
• Use in a drylocation only.
• Do not open body casing. There are no user-serviceable parts inside.
EXTENSION CORD SAFETY
1. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting from the 120 Volt AC Charger.
2. Use of an improper extension cord could result in a risk of fire and electric shock, and will void
warranty.
When choosing an extension cord to use with the 120 Volt AC Charger, make sure
the extension cord is properly wired and in good electrical condition.
3. Do not attempt to charge the unit if the 120 Volt AC Charger plug is damaged— return the unit to
manufacturer for repair.
THIS UNIT IS NOT A TOY AND SHOULD ONLYBE OPERATED BY ADULTS. KEEP AWAY FROM CHILDREN!
Read This User’
sManual Before Using This Spotlight.
SAVE THESE INSTRUCTIONS
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OPERATING INSTRUCTIONS
Operating the Spotlight
To turn the Spotlight ON, depress the Trigger. To turn the Spotlight OFF, release the Trigger.
To lock the Trigger in the ON position, squeeze the Trigger and move the Trigger Lock Switch
(located on the side of the handle) to the “locked” position. The Spotlight will stay on until the
lock is moved to the “unlocked” position and the Trigger released.
Operating the LED Area Lights
The ON/OFF pushbutton for the LED Area Lights is located on the top of the Spotlight.
Using the Built-In Workstand and Carry Lanyard
Turn the Spotlight upside-down on a smooth even surface, and rest it on the Workstand/Carry
Handle.
The Carry Lanyard may be used to store or carry the Spotlight. Adjust the slide on the cords to
keep the Lanyard secure around the supporting object.
CARE AND MAINTENANCE
All batteries lose charge with time, especially when they are warm. Recharge the unit every
two months when not in frequent use, preferably using the 120 volt AC method.
Never submerge the unit in water.If the unit gets dirty,gently clean the outer surfaces of the
spotlight unit with a soft cloth moistened with a mild solution of water and detergent.
The quartz halogen bulb is the only user-replaceable part in the Spotlight. Periodically inspect the
condition of adapters, connectors and wires. Contact Technical Supporttoll-free at (866) 584-
5504 to replace any components that have become worn or broken.
Spotlight Bulb Replacement
To replace the bulb, you will need a small Phillips screwdriver and a 12 volt H3 75 watt
replacement bulb. During installation, avoid touching the glass part of the bulb. Bulb life may
be shortened by installing a bulb with dirtor fingerprints on it. The bulb can be wiped clean
with a cloth moistened with alcohol.
1. Disconnect the unit from any charging adapters.
2. Push the rubber bezel forward toward the front of the spotlight to reveal two small Phillips
screws in the retaining ring.
RETAINING RING RUBBER
“O” RING
REFLECTOR
RUBBER
END
CAP
RUBBER GUARD COVER
TRIGGER LOCK
TRIGGER
QUARTZ HALOGEN
BULB
TRIGGER
TRIGGER LOCK
2
CHARGING/RECHARGING THE SPOTLIGHT
This unit is shipped in a partially charged state. Charge unit BEFORE first use using the 120
Volt AC Charger for 20-30 hours or until the green Battery Status LED lights. Charge after each
use until green LED lights.
Charging/Recharging Using the 120 Volt AC Charger
and a Standard Household Extension Cord (not included)
Plug a standard North American 120 volt AC extension cord into the 120 Volt AC Charger on
the back of the unit.
Make sure the Spotlight is OFF (the Trigger Lock is in the OFF position and the Trigger is not
depressed).
Charge until the green Battery Status LED Indicator lights (approximately 20-30 hours). DO
NOT CHARGE FOR LONGER THAN 30 HOURS.
Charging/Recharging Using the 12 Volt DC Charging
Adapter
Plug the barrel tip of the supplied 12 Volt DC Charging Adapter into the 12 Volt DC Charging
Port.
Insertthe 12 volt DC plug end into the accessory outlet of your vehicle or other 12 volt DC
power source.
Make sure the Spotlight is OFF (the Trigger Lock is in the OFF position and the Trigger is not
depressed).
Charge until the green Battery Status LED Indicator lights (approximately 3-4 hours) when the
Battery Level Display pushbutton is pressed. DO NOT CHARGE FOR LONGER THAN 4
HOURS.
Make sure the DC source (jump-starter, battery pack, vehicle accessory outlet, etc.) is 12 volt
DC and is able to supply at least one half amp at 12 volt DC for 8 hours. This means a battery
pack should be charged with at least 4 amp hours capacity.
Note: When using a vehicle’s 12 volt DC accessory outlet as a charging source, be
aware that some vehicles require you to turn on the ignition to power the
accessory outlet.
WARNING
• NEVER ATTEMPT TO USE THE AC CHARGER AND DC CHARGING PORT
SIMULTANEOUSLY.
BUILT-IN 120V
AC CHARGER
BATTERY STATUS
LED INDICATORS
HOUSEHOLD EXTENSION CORD
(NOT INCLUDED)
12 VOLTDC
CHARGING PORT
12 VOLTDC CHARGING ADAPTER
VEC157SDB_ManualEN_071306.qxp 7/18/06 5:29 PM Page 2

5
•Do not expose battery to fire or intense heat as it may explode.
•For more information on recycling this battery, call toll-free 877-288-7722.
12 Volt DC Charging Adapter Plug Fuse Replacement
The fuse in the plug end of the 12 Volt DC Charging Adapter protects the adapter’s charging
circuit. If the 120 Volt AC Charger operates, but the DC charging adapter does not, then this
fuse may be opened (blown).
To replace the fuse:
1. Unscrew the end cap of the DC plug (counterclockwise).
2. Remove spring center contact and fuse.
3. Check fuse with a continuity checker.
4. If blown, locate a replacement 8 amp/250 volt fuse.
5. Replace the fuse, spring, contact and end cap.
6. Screw end cap clockwise until it is finger tight – DO NOT OVER-TIGHTEN.
7. Test for proper operation of the 12 Volt DC Charging Adapter.
TROUBLESHOOTING
Charging Issues
No BatteryStatus Indicator LEDs Light When Charging
1. Check connection to the 120 Volt AC Charger or 12 Volt DC Charging Port.
2. Check connection to AC or DC power source.
3. Confirm there is a functioning AC or DC current.
OOppeerraattiinnggIIssssuueess
The Area Light is operating, but the Spotlight is not.
• The Spotlight will not operate while charging using the 120 volt AC method.
Be sure all extension cords are disconnected from the AC charger before Spotlight use. (The
Spotlight can be operated while charging using the 12 volt DC method.)
• If you suspect the bulb is blown, check the filament. If the filament is coiled and unbroken,
the bulb is not blown. If bulb is blown, replace it.
None of the lights are operating.
• The battery may be completely discharged. Charge the unit following the directions on
page 2.
•If the unit does not operate after recharging as directed, contact Technical Support toll-free
at 866-584-5504.
SPECIFICATIONS
Spotlight Bulb: 12 volt, H3 series, 75 watt
Battery: Maintenance-free, sealed lead acid,
12 volt, 3 amp hour
AC Charger: UL Listed Class 2, 12 volt DC (300 mA)
DC Plug Fuse 8A/250 V
4
3. Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.
4. Lift off the retaining ring, glass lens and rubber “O” ring and set them aside.
5. Carefully remove the reflector and bulb assembly.
6. Disconnect the bulb wire from the red power wire.
7. Unsnap the hairpin retaining wires from the reflector’s flange.
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the reflector (no
need to completely remove this screw).
9. Lift out the bulb and detach wire.
10. Insert the replacement bulb into the reflector’s flange.
11. Put back and secure the hairpin retaining wires.
12. Connect the bulb power wire to the red power wire.
13. Tighten the retaining screw on the flange.
14. Place the reflector in position in the body of the spotlight.
15. Replace the rubber “O” ring in the groove around the perimeter of the reflector.
16. Replace glass and retaining ring so the screw holes are aligned.
17. Secure retaining ring with two screws.
18. Replace rubber bezel.
19. Operate switch to ensure proper operation of spotlight.
WARNING
To reduce the risk of electric shock, replace bulb with 12 volt H3 75 watt only.
Battery Replacement/Disposal
Battery Replacement
The battery should last the service life of the unit. Contact Technical Support toll-free at 866-
584-5504 for any information you may need.
Safe Battery Disposal
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which
must be disposed of properly. Recycling is required, contact your local authority
for information. Failure to comply with local, state and federal
regulations can result in fines, or imprisonment.
WARNINGS
• Do not dispose of the battery in fire as this may result in an explosion.
• Before disposing of the battery, protect exposed terminals with heavy-duty
electrical tape to prevent shorting (shorting can result in injury or fire).
BULB
REFLECTOR
HAIRPIN RETAINING
WIRES
PHILLIPS
HEAD
SCREWS
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