Duracable DM10 User manual

Right in there with you.
dm10
stop Read manual before operating
keep manual for future reference

DM10 MACHINE MANUAL
2
Table of Contents
2Warranty, Parts and Service
3Safety Labels
4-7 DM10 Information and Specifications
8-10 DM10 Machine Schematics and Parts List
11 DM10 Reel Schematics and Parts List
12 DM10 Axle Assembly and PCFR Mounting Instructions
13-16 Power Cable Feed and Return Information, Schematics and Parts List
17-18 Model Electrical Schematics and Safety Information
19 How to Splice DuraFlex®Cable and How to Bond End Fittings
WARRANTY
Duracable Manufacturing Company warrants the DM10 machine to be free from defects in material and workmanship for a period of two years from the
date of purchase. Warranty service can be obtained by contacting Duracable Manufacturing Company at the address listed below. If a defect is covered
by warranty, Duracable Manufacturing Company will repair or replace the defective machine or component without charge for labor or materials
(freight is not included).
Warranty of the machine is limited to the original purchaser. Duracable Manufacturing Company assumes no responsibility for damage or injury from
accident, neglect, abuse, misuse or from damage due to repair or alterations by others. This warranty does not cover damage to the machine from use
of parts other than genuine Duracable brand parts.
Duracable Manufacturing Company’s sole obligation and the original purchaser’s sole remedy under this warranty shall be for repair or replacement
as described above. All other warranties, expressed or implied, including but not limited to, implied warranties of merchantability and fitness for a
particular purpose, are disclaimed. In no event shall Duracable Manufacturing Company be liable for any incidental or consequential damages.
PARTS AND SERVICE INSTRUCTIONS
Parts can be purchased from Duracable Manufacturing Company. Service work is also available. Service is performed by trained factory personnel.
Machines sent to the factory for evaluation and repair can be estimated and quoted prior to service work. When sending a machine, be sure to include
the return address and include instructions on how the repair should be handled. Instructions can either be included with the machine, explained to your
account manager over the phone [phone]), or faxed (515-223-6109).
IMPORTANT
Keep this manual in a safe, convenient place for future reference. Important information about this machine, its diagrams and warranty information are
included in this manual.
Serial Number: Date of Purchase:
Duracable Manufacturing Company
300 Ashworth Road • West Des Moines, IA 50265

DM10 MACHINE MANUAL
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Safety Labels
Duracable Manufacturing uses three signal words on its
safety labels and instructions. These words have the following
definitions:
A ‘Danger’ label indicates an imminently hazardous situation
that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situation,
typically for machine components that, for functional purposes,
cannot be guarded. The word ‘danger’ will be in white letters on
a red background.
A ‘Caution’ label indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices. The word ‘caution’ will
be in black letters on a yellow background.
The safety label format includes the signal word and symbol, a
picture (not required), and the message.
A ‘Warning’ label indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed.
It may also be used to alert against unsafe practices. The word
‘warning’ will be in black letters on an orange background.
DANGER
WARNING
CAUTION

DM10 MACHINE MANUAL
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Safe Machine Operation
Read this machine manual thoroughly before assembling or
operating the machine. Become familiar with its controls and
proper use before operating. Keep this manual in a handy place
for reference and parts replacement referral. This machine is
designed specifically for the purpose of opening and cleaning
drains. Use it for this purpose - do not use it for other purposes.
Use gloves to protect your hands. Wear them to feed and
retrieve cable. Use a material that can not be easily grabbed
by the cable. Most leather gloves and certain rubber gloves
work well. Duracable Manufacturing Company has each type
available through the Duracable Product Catalog. Also, avoid
the use of loose-fitting clothes or jewelry when operating this
machine. Keep guards in place to protect the operator from the
electric motor and electrical wiring. These guards are for safety
protection and must be in place when running the machine.
Each machine is equipped with an air foot switch. Use of the air
foot switch to operate the machine is required for safe operation.
This allows the machine operator to turn the machine on or o
with the foot while keeping both hands on the cable. Select a
work area free from obstruction with room to work. Keep the
machine within three feet of the pipe opening, allowing only
enough room to work. This is required to shorten the length of
exposed cable, thus providing maximum control in high-torque
situations. Take a position that is comfortable to the left or right
side of the machine for feeding or retrieving cable. For high work
openings, the machine can be placed on its back as conditions
require.
When performing a job, use the smallest blade first. Rinse the
pipe after each blade is run through the line in order to clean out
loosened debris. Then follow with the increasing sizes of blades
until the size used is one that actually scrapes the side of the pipe
or sewer. The cutting blades are flexible and can be compressed
to enter most cleanout openings. Centrifugal force created by
the spinning cable forces the blades to expand to their natural
diameter or to the walls of the pipe. It is advisable to maintain
a very keen cutting edge on the blades at all times. Place two
hands on the cable between the outlet of your machine and the
cleanout, and keep them there at all times during operation.
Your hands placed in the proper position will provide a guide for
the cable.
As the blade makes contact with an obstruction in the line, it
stops the blade from turning and builds torque in the cable.
Do not permit the blade to get hung up in an obstruction for
more than three seconds. Torque buildup can be both helpful
and dangerous. It is helpful when pulled from the obstruction
in a timely manner. When the cable is pulled away, the tension is
released and the blade turns at a high speed. When the blade is
free, feed it back into the obstruction to make use of the built-up
power to clean the line. It is dangerous because excess torque
can cause looping over of the cable. Serious injury to fingers and
hands is possible unless precautions are observed.
When retrieving cable from the line, feed the cable into the
machine until the blade is close to the cleanout opening. Shut
o the machine and hand-feed the remaining cable into the
machine. Use of a Power Cable Feed and Return (PCFR) will
reduce stress and strain on both the drain cleaning machine
and the service technician. Duracable Manufacturing Company
recommends a PCFR unit be used on every Model DM10
machine. This unit mounts in front of the head casting assembly
and with movement of a handle will feed or retrieve cable from
a sewer line. Mounting time for the unit is minimal.
Unpacking Your Machine
The Model DM10 is shipped to you with the following parts:
the base machine, a reel, a revolving arm, a floating ring, and
a floating ring attachment. When it arrives, remove the parts
immediately and inspect for damage. If any of the contents are
damaged, contact your motor freight carrier immediately.
Assembling Your Machine
• Attach the D3L Reel Attachment to the male end on one end
of the cable. Position the cable end with attachment inside the
cable and snap into place. Feed the cable into the reel.
• Set the base machine in a down position on its rails.
• Pick up the reel, loaded with cable, with the cone shape to the
front of the machine (toward the switches) and slide it onto
the reel shaft. Be sure the orange drive lugs slide into the
openings in the back of the reel and engage fully.
• Feed the cable through the revolving arm until it is flush with
the end of the arm.
• Position the revolving arm inside the reel.
• Position the extension shaft on the revolving arm into the
center of the reel bearing.
• Place the revolving arm with cable extended into the rear side
of the head bearing.
• Slide the collar forward using an Allen Wrench to loosen and
tighten the collar.
• Slide the cable through the head bearing.
• To diassemble the DM10, reverse the assembly process.
Moving Your Machine
Break the machine down into lighter-weight components to
move it to and from the job site. To do this, wrap the GFCI cord
and the air foot pedal in a convenient spot on the machine,
remove the revolving arm from its assembled position (leave
the cable inside it and keep it with the reel), and remove the
reel assembly. Various accessories are available from Duracable
Manufacturing Company to assist and protect the operator
during the moving process.
Information and Specifications

DM10 MACHINE MANUAL
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Lubrication Maintenance
Caution: Do not over oil these points.
• Head Bearing Assembly - The roller bearing, located in the
front assembly, requires monthly lubrication. Use a grease
gun to lubricate the zerk fitting with multipurpose grease. A
lithium-based grease is recommended.
• Reel Shaft and Reel Bearings - The reel shaft requires monthly
lubrication. Use a multipurpose grease or heavy oil. Keeping
the shaft lubricated means the reel will slide freely and will not
‘freeze’ to the shaft and need to be repaired. The reel bearings
require some light oil monthly.
• Wheels - A light oil on the axle every month keeps the wheels
rolling freely instead of ‘freezing’ to the axle.
Reel Attachment
The reel you select is set in place and slipped onto the reel shaft.
Drive lugs are mounted on the drive plate and slip through the
opening in the back of the reel. The reel is held in place by the
revolving arm.
Cable Care Instructions
Take care of your cable for optimum performance. The
recommended care procedure is as follows:
• Break in a new cable. To relieve the stress on new cable that
has been coiled since its manufacture, put it in a clean line and
run it for 10 minutes.
• Oil the cable once a week.
• Rinse the cable immediately after each use with the hottest
water available. This is especially important if the cable was in
acid or alkali during use.
• When one end of the cable begins to show wear, rewind and
use the opposite end. (Tip: order the same kind of end fittings
on both ends of the cable.)
• If the cable kinks, cut out the kink and splice the cable ends
together.
DM10 with D1S, 16” open spoke metal reel (standard) DM10 with 19PRS, 19” enclosed polyethylene reel
Information and Specifications
DM10
1/3 HP Motor
195 RPM
Belt Drive
16” Reel
3/8” x 75’ Cable
Telescoping Handle
PCFR (optional)
2-Year Warranty
Continuous Weld
Uni-body Frame
USES:
1-1/4” to 4” lines,
Residential, Sinks, Bathtubs,
Shower Drains, Roof Vents,
Floor Drains, Laundry Drains

DM10 MACHINE MANUAL
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DM10 with 16PRS, 16” enclosed polyethylene reel.
(See options on the next page.)
Frame
The DM10 frame is constructed of aluminum alloy. This
alloy is structurally as strong as steel. A double tube frame
adds stability, yet the total weight of the machine, while
still keeping the machine lightweight.
Electrical Wiring
The DM10’s electrical wiring is run through the top of the
frame. The Ground Fault Circuit Interrupter (GFCI) is built
into the electrical cord for added safety. The GFCI protects
the operator against electrical shock or electrocution. The
air foot pedal is standard equipment on the DM10. This
switch allows operators to turn the machine on and o
with their foot while their hands stay on the cable.
RPM/Drive
The DM10 has a 1/3 HP motor which operates at 195 rpm.
Maneuverability
The DM10 comes standard with 6” wheels and a
telescoping handle.
Cable and Reel Selections
The DM10 was designed to handle four dierent reel sizes.
The reel selected is set in place and slipped onto the reel
shaft. Drive lugs, mounted on the reel shaft pulley, slip
through the openings in the back of the reel. The reel is
held in place by the revolving arm.
The DM10 has a large-diameter front bearing which
provides more flexibility since it can be used with cables
from 1/4” to 11/16”. (The 11/16” cable requires a special
revolving arm.)
Standard Package
The DM10’s standard package (part number DM10 SP)
comes with the following items: revolving arm, 1/3 HP
motor at 195 rpm, 16” open metal spoke reel, 3/8” x 75’
cable, reel attachment,choice of cable end fittings,wheels,
and handle. See the machine packages and accessories
chart on the next page for additional options.
Information and Specifications
Machine Specifications (Approximate)
Length of Machine with Handle Retracted 34-1/2”
Length of Machine with Handle Extended 41”
Width of Machine without Wheels 15”
Width of Machine with Narrow Wheels 20”
Height of Standard Machine 18”
Weight of Machine 71 lbs
Weight of 6” Solid Wheels 5.5 lbs
Weight of D1S, 16” Open Spoke Metal Reel 9.5 lbs
Weight of 16PRS, 16” Polyethylene Reel 10.9 lbs
Weight of D1S1, 19” Open Spoke Metal Reel 10.5 lbs
Weight of 19PRS, 19” Polyethylene Reel 12.4 lbs
Line Size 1-1/4”-4”
Recommended Use: residential, sinks, bathtubs,
shower drains, roof vents, floor drains and laundry drains

DM10 MACHINE MANUAL
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Information and Specifications
The DM10 SP, with a 16” open spoke metal reel,
is the standard package for this machine.
* Add CH in front of cable part # for Hollow Core.
* Add CI in front of cable part # for Inner Core.
* Maximum length of cable is not always the recommended length.
* Custom lengths are available.
Machine Packages
Part # Horse Power RPM Reel Cable
DM10 SP 1/3 HP Motor 195 RPM D1S 3/8” x 75’
DM10 SPA 1/3 HP Motor 195 RPM D1S1 1/2” x 75’
DM10 SPB 1/3 HP Motor 195 RPM 16PRS 3/8” x 75’
DM10 SPC 1/3 HP Motor 195 RPM 19PRS 1/2” x 75’
Machine Accessories / Replacement Parts
Part # Description
41005 1/3 HP Motor
PCFR Power Cable Feed and Return
PCFR80K PCFR Adapter Kit
25074 Air Foot Pedal (rubber) with 10’ Tubing
25061 Air Switch with Strain Relief Nut
DRC16 Cover for 16” Open Spoke Reel (D1S)
DRC19 Cover for 19” Open Spoke Reel (D1S1)
41060 6” Solid Wheels
DKIT1 Blade Kit
Reels
Reel
Attachments
floating
Rings
floating ring
attachments Revolving Arm Cables*
Part # Dimensions Description Part # Part # Part # Part # Part # Dimensions
D1S 16” Diameter Open Spoke Metal Reel D3L D2JS D3E D8SL2 __38-090
__50-075
3/8” up to 90’
1/2” up to 75’
D1S1 19” Diameter Open Spoke Metal Reel
(standard)
D3L D2JM
D2JR
D3E
D3R (male end)
D3RJ (slip joint)
D8SL9 __50-090
__62-080
1/2” up to 90’
5/8” up to 80’
D1SE 16” Diameter Enclosed Metal Reel D3S D2JS D3E D8SL2 __38-090
__50-075
3/8” up to 90’
1/2” up to 75’
D1S1E 19” Diameter Enclosed Metal Reel D3S D2JM
D2JR
D3E
D3R (male end)
D3RJ (slip joint)
D8SL9 __50-090
__62-080
1/2” up to 90’
5/8” up to 80’
16PRS 16” Diameter Enclosed Poylethylene
Reel
N/A N/A N/A D8SL2 __38-090
__50-075
3/8” up to 90’
1/2” up to 75’
19PRS 19” Diameter Enclosed Poylethylene
Reel
N/A N/A N/A D8SL9 __50-090
__62-080
1/2” up to 90’
5/8” up to 80’

DM10 MACHINE MANUAL
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DM10 SchematiC
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1
25010K – SWITCH PLATE ASSY.

DM10 MACHINE MANUAL
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Item Qty. Part# Description
1 1 25010K Switch Plate Assembly
2 1 ECT26 Rubber Switch Boot
3 1 25015 Switch Guard
4 1 25065 Decal, Forward/O/Reverse
5 1 25010 Switch Plate
6 1 25005 Detent Switch, Wired with Jumpers
7 4 PHSC14 #10-24 x 1/2” Pan Head Machine Screw
8 2 SHCS11 5/16”-18 x 1” Socket Head Cap Screw
9 1 25115 Switch Bracket
10 1 25061 Air Foot On/O Switch
11 1 25073 Foot Pedal Assembly with Clamp
12 1 25020K Switch Housing Assembly with Decals
1 25020 Switch Housing
1 25015 Switch Guard
1 25067 Decal, Foot Switch Danger
13 2 D25000 Decal, Machine Logo
14 1 25100 Head Casting
15 1 25106 Head Bearing, Nylatron Assembly
16 1 SHCS15 3/8”-16 x 3/4” Socket Head Cap Screw
1 WA10 3/8 Split Lock Washer
17 1 25105 Head Bearing, Steel
18 1 25110 Grease Fitting
1CXA Adapter
1 ZERK2 1/4”-28 Straight Grease Zerk
1 WA12 13/32” x 13/16” x 1/16” Zinc Flat Washer
19 1 25030K Top Cover with Decals
1 25030 Top Cover
1 25063 Decal, Guard Danger
1 25066 Decal, Step Warning
1 25068 Decal, Electrical Danger
20 2 25130 Bushing, Top Cover
21 2 SHCS11A 5/16”-18 x 1-1/4” Socket Cap Head Screw
22 1 25050 Vertical Support with Grips
2 PH-1G Handle Grip, Black
23 1 25125 Collar, Reel Shaft
24 20 FLSC1 5/16”-18 x 3/4” Hex Head Flange Screw
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.
DM10 SchematiC

DM10 MACHINE MANUAL
10
Item Qty. Part# Description
25 24 FLNUT3 5/16”-18 Hex Flange Nut, Locking
26 1 25140 Shaft, Reel
27 1 FILHMS1 #10-24 x 3/8” Fillister Machine Screw
28 1 KEY6 1/4” x 1/37” Square Key
1 KEY2 1/4” x 3/4” Woodru Key (Old Style)
29 2 25095 Mounting Plate, Bearing
30 2 SB5 Bearing, Reel Shaft
31 1 41010C Belt, 4L x 37”
32 1 41010A Sheave, 4L x 1-1/2” outside diameter
33 1 41010B Sheave, 4L x 11-1/4” outside diameter Assembly
2 25090 Drive Lug Assembly
1 25090A Drive Lug
1 MM4 Drive Lug Cap, Red
1 WA10 3/8” Split Lock Washer
34 1 25120 Bushing, Reel Shaft
35 1 41035 Axle Assembly
1 41035A Axle, Finished
2RRING12 External Retaining Ring
4 MB3 Machine Bushing
36 2 41060 Wheel, 6” Solid
37 1 41030 Mounting Plate, Motor
38 4 FLSC9 5/16” -18 x 1” Hex Head Flange Screw
39 4 41044 Stand-O, Motor Plate
40 12 WA15 1/3” x 3/4” x 0.7” Stainless Steel Flat Washer
41 1 41005 Motor, 1/3 HP
42 1 25165 GFCI Cord
43 1 ECT34 Strain Relief, 90 degree Snap Elbow
1 ELN1 1/2”-14 NPT (National Pipe Thread) Lock Nut
44 1 ECT30 1/2” Strain Relief, Straight
1 ELN1 1/2”-14 NPT (National Pipe Thread) Lock Nut
45 1 ECT34 Strain Relief, 90 degree Snap Elbow
1 ELN1 1/2”- 14 NPT (National Pipe Thread) Lock Nut
46 1 D41015 Frame Set: Right & Left Frame Painted
47 1 41009 Guard, Motor
48 1 41025 Handle Assembly
1 41025-1 Handle, Finished
2 RLPIN12 3/8” diameter x 1-3/8” Roll Pin
1 MM14 Detent Ring Pin with Lanyard Attached
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.
DM10 SchematiC

DM10 MACHINE MANUAL
11
5
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Item Qty. Part# Description
1 1 D1HF Inner Clamp Washer
2 1 D6A Reel Bearing
2 6 WA22 .25 Lock Washer
3 6 WA47 .25 Body Washer
4 12 SHCS34 1/4-20 x 7/8 SBHS
5 6 FLNUT5 .25-20 Flange Nut
6 1 771409 Sled Plastic Drums Drive Hub Finished
8 1 MM60 .5-13 x .75 Std. Threaded Plug
9 1 771600 16” Sled Machine Plastic Drum
16PRS (16” Polyethylene Reel) Schematic for DM10

DM10 MACHINE MANUAL
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Mounting Instructions for DM10 Axle Assembly
Mounting Instructions for PCFR

DM10 MACHINE MANUAL
13
Power Cable Feed & Return
The Power Cable Feed & Return (PCFR) is designed to help you run
long lengths of cable into and out of lines. It will help you cut through
roots or heavy blockages in any drain line. The PCFR’s Length is 6”;
Width is 9”; Height is 12”; and Weight is 12 pounds.
The PCFR is standard equipment on DM10. Note: The recommended
grease for the housing blocks is Lps®Thermaplex 70614 or Lubri-
Plate®630-Aa. Lubricate the rotation pin and bearing surface with
Lps®2 Industrial Lubricant 00216, WD-40®Lubricant or equivalent.
Adjusting PCFR by Cable Size
3/4” Cable:
11/16” Cable:
5/8” Cable:
1/2” Cable:
13/32” Cable:
3/8” Cable:
6 Sizing Plates per Block
5 Sizing Plates per Block
4 Sizing Plates per Block
2 Sizing Plates per Block
1 Sizing Plate per Block
0 Sizing Plates per Block
PCFR Spring Kit
Power Cable Feed and Return (PCFR)

DM10 MACHINE MANUAL
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PCFR Piston Kit
PCFR Bearing Kit
1. Remove the six hex flange nuts
(FLNUT3).
2. Remove the rear disk (PCFR11).
3. Slip the upper housing (PCFR13)
and/or the lower housings (PCFR18)
from the hex bolts.
4. Remove the upper piston (PCFR14)
and /or the lower pistons (PCFR19).
5. Remove the spring retainer (PCFR23).
6. Pull out the rotation pin (PCFR25).
7. Remove the spacers (PCFR24) and
the drive bearing (PCFR22).
8. Clean all the parts in kerosene or a
cleaning solvent.
9. Lubricate all moving parts and grease
the housings provided with zerk fittings.
How to Install the PCFR22SER Bearing Kit

DM10 MACHINE MANUAL
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Power Cable Feed and Return (PCFR) Schematic

DM10 MACHINE MANUAL
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Item Qty. Part# Description
1 1 KNOB3 Knob, Pressure Control
2 12 HHCS29 1/4”-20 x 3/4” Hex Head Cap Screw
3 1 PCFR15 Pressure Plate, Upper
4 1 PCFR13 Housing Block, Upper
5 1 PCFR17 Spring Pad
6 1 PCFR16 Compression Spring
7 3 PCFR14 Piston, Upper and Lower
8 3 RRING1 External “E” Ring
9 3 PCFR25 Rotation Pin
10 1 PCFR10 Mounting Disc, Front
11 1 PCFR11 Mounting Disc, Rear
12 1 PCFR12 Direction Disc Assembly
1 PCFR12E Direction Disc
1 KNOB2 Knob, Black Plastic
1 PCFR33 Wear Ring
2 SHCS6 1/4”-28 x 5/8” Socket Head Cap Screw
13 6 HHCS12 5/16”-18 x 3-1/2” Hex Head Cap Screw
14 6 FLNUT3 5/16”-18 Hex Flange Nut, Locking
15 3 PCFR22SER PCFR Bearing Kit
1 SB1 Drive Bearing
2 WA20 Machine Bushing
16 4 PCFR29 Thrust Washer
17 2 PCFR28 Thrust Bearing
18 2 PCFR18 Housing Block, Lower
19 12 PCFR20 Sizing Plate (lower housing blocks only)
20 2 PCFR21 Pressure Plate, Lower
21 1 PCFR80K PCFR Adapter Kit
1 PCFR80A Adapter Plate
3 PCFR80B Spacers
3 HHCS11 5/16”-18 x 2” Hex Head Cap Screw
22 1 PCFR9 Decal, Reverse/Neutral/Forward
23 1 MM35 Extension Spring
3 PCFR23SER PCFR Piston Kit (kit includes items 7, 8, 9, and 15)
The entire line item in bold identifies the name of an entire assembly. The “Z” shaped
arrow identifies all the parts that make up that assembly. You can purchase the entire
assembly, or just the individual parts.
PCFR SchematiC

DM10 MACHINE MANUAL
17
The wiring diagram for the basic DM10 is shown above. If you experience any electrical diculties in operating your machine,
or you notice any frayed or inadequate wiring, or wiring that does not conform to the diagram, discontinue use of your machine
immediately and have a qualified electrician repair it, or return it for repair to Duracable Manufacturing.
Electrical Schematic

DM10 MACHINE MANUAL
18
Electrical Safety
Handle with Care
Most of us take electricity for granted. It has been with us since
the day we were born. We use it every day for light, phone, home
appliances, tools, and other equipment that helps us maintain
our standard of living. Although electricity is one of the safest
energy forms, we tend to forget how powerful and dangerous it
can be if not used properly.
Every year many people are injured or killed by electricity.
Most of these accidents could have been prevented with
simple precautions and careful use of electricity. Following are
some tips to help avoid electrical accidents. Read through this
information. Be sure you understand its importance. If you have
questions or feel you may have a potential electrical hazard, tell
your supervisor or call a qualified electrician immediately.
General Electrical Guidelines
Remember, electricity is always trying to make a circuit. It can
travel through an electric wire, metal pipe, or even your body.
Electrical shock can occur when you come in contact with an
energized electrical unit and a good conductor. Shock can range
from a slight tingle to a severe burn, or death by electrocution.
Electrical accidents happen in everyday situations. Most
electrocutions occur in a wet environment or when an electrical
product is being repaired or installed. Think about, and take
precautions against, potentially dangerous situations. When
disconnecting electrical cords, pull on the plug rather than the
cord to avoid damage. Use rubber gloves and rubber boots or
insulated shoes to protect yourself, especially if you are in a wet
or damp environment. Before using this machine, make sure a
properly grounded, three-prong, 110-volt outlet is available.
Where it is not available, use a three-prong adapter and connect
the grounding lug to a known ground. Never cut o a grounding
prong to fit a two-prong outlet. This eliminates the ground
protection.
Electrical Procedures
Do not leave the machine plugged in when not in use. Even with
the switch o, a machine can shock or electrocute its handler.
The DM10 machine must be grounded to protect the operator
from shock. This is accomplished by using the Ground Fault
Circuit Interrupter (GFCI) Cord to ensure proper grounding.
Check electrical cords before each use for signs of damage.
Repair or replace cords which are pinched, cracked, frayed, or
worn. Remember, the GFCI oers no protection against electric
shock for wiring preceding it in the system. Your GFCI is direct-
wired to the machine, plug the GFCI into the power source
receptacle. Discontinue use and repair immediately any machine
that causes the slightest shock or is damaged in any way. It
could lead to a serious electrical shock or electrocution. Inspect
the machine daily for wear or damage that might expose live
electrical parts.
Ground Fault Circuit Interrupters (GFCI)
A GFCI works by detecting changes in electrical current flow.
It breaks the circuit before serious injury can occur. For your
protection, heed the “DANGER” warning on the machine cover
and use the GFCI cord. The GFCI must be tested before each use.
Use the following procedure:
• Insert the unit into a 110-volt, AC-grounded receptacle;
• Push the “test” button in - the red indicator light should go o;
• Push the “reset” button in - if the red indicator light goes on,
the unit is ready for use;
• Do not use the unit if the light does not go on when reset;
• Do not use the unit if the indicator light remains on when the
test button is pushed.
Extension Cords
• Use extension cords only when necessary.
• Position cords in use to prevent tripping hazards. Do not place
them in areas where they can be damaged by trac.
• Avoid coiling extension cords during use to prevent possible
overheating of the cord.
• Discard cracked or damaged cords.
• The following cord sizes and lengths should be observed
according to the National Electrical Code when using this
machine:
• 12 gauge wire - 75’ of cord, including 25’ of GFCI cord.
• 14 gauge wire - 50’ of cord, including 25’ of GFCI cord.
• Cord sizes smaller than 12 gauge should not be used for 3/4
HP motors. Larger gauge cords can be run greater distances,
but are not practical because of their size and weight.
• To protect your motor, observe the guidelines mentioned. If
you have a run more than 75’, use a generator to reduce your
cord length from the power source to a working distance
within these guidelines.
Overhead Power Lines
• When working outdoors, keep clear from overhead power
lines in all directions.
• Check the location of power lines before using a ladder. Use
approved ladders made of non-conductive material.
• Never place a ladder where it can slide into a power line.
• When carrying or moving a ladder or equipment, lower it to
avoid touching a power line.
• Never assume that a wire is safe to touch.

DM10 MACHINE MANUAL
19
1. Cut a few inches off of each
cable end and remove any burrs
with a grinding disk or file.
2. Spray Loctite Primer in and
around the cable end and splice
core to thoroughly remove
grease and grime.
3. Apply Loctite Retaining
Compound to splice core.
4. Insert splice core into cable
one turn.
8. Continue turning and the
cable ends will meet at the
center of the splice core.
7. Place vise grips on free cable
end and turn counterclockwise.
6. Align other piece of cable onto
splice core.
5. Apply Loctite Retaining
Compound to other end of splice
core.
1 2 3 4
56 7 8
You can attach end fittings and splice cores to DuraFlex cable using a chemical bonding process, which means you can make quick cable repairs on
the job—without welding. With Loctite Primer and Loctite Retaining Compound, you can quickly create a dependable bond that is as strong as a
conventional weld. Please note that these products are not the same thread-locking compounds available in hardware stores and plumbing-supply
houses, they are heavy-duty, permanent-bonding compounds made especially for jobs such as bonding cable fittings.
1. Cut the cable
end and remove
any burrs with a
grinding disk or
file.
2. Spray Loctite
Primer in and
around the
cable end to
thoroughly
remove grease
and grime.
3. Spray Loctite
Primer on the
end fitting to
thoroughly
remove grease
and grime.
4. Apply Loctite
Retaining
Compound to the
end fitting.
5. Using the
wrench (part
number EW),
screw the fitting
into the cable
end until fitting
is totally sealed.
6. The Retaining
Compound will be
fully bonded to
the cable in just a
few minutes.
123
4 5 6
How to splice duraflex®cable
How to Bond End Fittings to duraflex®cable

dm10
300 ASHWORTH ROAD
WEST DES MOINES, IOWA 50265
DURACABLE.COM 800.247.4081
ANSWER LINE: 877.257.1781
FAX: [phone]
DM10MM
UPDATED JUNE 2017
DM10 Machine Manual