Duratuf Otago User manual

Otago
Base size:6000 x 3600
Assembly Instructions
Dura ®
LIFESTYLELIFESTYLE
Kitset care guide:

Page 1
Dura ®
LIFESTYLELIFESTYLE
Otago
Contents
Required tools 2
Before you start 3
Safety precautions 3
Select your site 3
Warranty requirements 3
Parts list 4
Hardware list 6
Base specifications 7
1. Timber frame assembly 8
1.1 Back wall assembly 9
1.2 Side walls assembly 10
1.3 Front wall assembly 11
1.4 DPC attachment to bottom plate 12
1.5 Joining walls to each other 13
1.6 Ridge beam and door head flashing attachment 14
1.7 Timber frame to base securement 15
1.8 DPC attachment to studs 17
2. Cladding attachment 18
2.1 Side and back walls cladding attachment 19
2.2 Front wall cladding attachment 21
3. Flashing attachment 23
3.1 Top plate and door flashing attachment 23
3.2 Corner flashings attachment 24
3.3 Spouting assembly 25
3.4 Spouting attachment 26
4.Roof sheets attachment 27
4.1 Layout for fastening roof sheets 27
4.2 Optional clear roof sheet attachment 27
4.3 Roof sheets fastening 28
5. Fascia and barges attachment 31
5.1 Barge support attachment 31
5.2 Barge flashings and fascia attachment 32
6. Roller door installation 34
6.1 Brackets installation 35
6.2 Door placement on brackets 35
6.3 Door positioning 36
6.4 Springs tensioning 36
6.5 Bottom rail stop attachment 37
6.6 Guides installation 37
6.7 Handle fitment 38
6.8 Lift lock centring 38
6.9 Clean-up 38
6.10 Troubleshooting 39
6.11 Spring tension adjustment 40
Duratuf Lifestyle shed warranty 41

Page 2
Dura ®
LIFESTYLELIFESTYLE
Otago
Required tools
Ladder
Cordless drill screwdriver
Adjustable spanner HammerHand saw Level
Flat file
Tape measure String line
Riveter Pipe wrench Caulking gun Tin snips (left
& right hand)
• Hex drive 5/16
• Hex drive 3/8 Philips drill bit Square drive drill bit Slotted drill bit
• Drill bit 3.5mm
• Drill bit 7mm
Hammer drill and
10mm and 12mm
masonry bits
Hacksaw
Utility knife

Page 3
Dura ®
LIFESTYLELIFESTYLE
Otago
• Do not attempt to build your shed in high winds.
• Wear work gloves, and ear and eye protection when assembling.
• Be cautious of sharp edges when handling parts.
• Use electric tools with care. Use a Safety Trip Switch.
• Ensure safety requirements are met when working with ladder. For more information visit:
Before you start
Safety precautions
Select your site
• Site must be level, with appropriate access around shed for installation.
Warranty requirements
https://www.worksafe.govt.nz/topic-and-industry/working-at-height/safe-working-with-lad-
ders-and-stepladders-construction/.
• Read all instructions carefully.
• All dimensions are in millimetres.
• 2 people are required for shed install.
• Ensure all parts are included and you have access to all required tools.
• Engineering drawings and producer statements are available on the Duratuf website.
The following maintenance process needs to be adhered to, to qualify for the steel warranty of your shed.
For more information on the waranty, refer to the back page.
• Using water and soft nylon brush wash all surfaces annually.
• Within 2km of coast, wash every 3 months as above. After a storm, wash the cladding and the gutters
as soon as possible, to remove any highly corrisive salt deposits.
• Volcanic ash fallout: wash as soon as possible, removing fallout from roof and gutters.
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
• Force majeure or other causes are beyond the control of Riverlea Group.
• All metal filings (swarf) must be removed immediately after assembly.
• Avoid contacting steel with sunscreen or pencil, as this could damage the steel cladding.

Page 4
Dura ®
LIFESTYLELIFESTYLE
Otago
Parts list
Part ID Part name Timber size (mm) Quantity Length
(mm)
Diagram
TB002 Bottom plate-2 (Front+Back) 90x45 2 6000
TT002 Top plate-2 (Front+Back) 90x45 2 6000
TB005 Bottom plate-5 (Side) 90x45 2 3420
TT005 Top plate-5 (Side) 90x45 2 3420
TN001 Nog-1 (Front) 90x45 4 810
TN002 Nog-2 (Side) 90x45 4 1040
TN003 Nog-3 (Back) 90x45 2 1131
TN004 Nog-4 (Back+Side) 90x45 5 1154
TS001 Stud-1 (Front) 90x45 3 310
TS003 Stud-3 (Back+Side) 90x45 14 2250
TS005 Stud-5 (Front) 90x45 6 2399
TS008 Stud-8 (Front) 90x45 2 2044
TL001 Lintel-1 90x45 1 2490
TR019 Ridge beam (100mm Tongue) 240x45 1 6000
TR020 Ridge beam (50mm Tongue) 240x45 1 6000

Page 5
Dura ®
LIFESTYLELIFESTYLE
Otago
Part ID Part name Qty Length (mm) Diagram Checked Packed
Front wall half sheet 1 6000
Front wall sheet 6 1800
Side wall sheet 6 3600
Back wall sheet 3 6000
Roof sheet 8 4190
Optional clear roof sheet 4190
FDH001 Door head flashing-1 1 2400
FBS001 Spouting-1 1 6125
FS001 Spouting end cap 2
FBC001 Back corner flashing-1 2 2365
FB005 Barge flashing-3 2 4260
FB006 Barge support-3 2 3460
FF001 Fascia-1 1 6125
FDP001 Downpipe cover flashing-1 1 2170
FDJ002 Door jamb flashing-2 2 2115
FFC001 Front corner flashing-2 2 2515
FFT001 Front top plate flashing-1 1 6000
FDF001 Door top flashing 1 2595
PVC downpipe 1 3000
Steel roller door 1 2400
Damp proof course (DPC) 1
Dropper and sleeve 1
Downpipe bracket 2

Page 6
Dura ®
LIFESTYLELIFESTYLE
Otago
Part name Quantity Diagram
30mm clout nails (cladding) 210 pcs
90mm nails (framing) 190 pcs
Rivets 75 pcs
25mm Hex head Tek Screw (coloured/zinc) 310 pcs
35mm Hex head Hex head Tek Screw
(zinc) 16 pcs
55mm Hex head Tek Screw (coloured/zinc) 160 pcs
100mm Hex head Tek Screw (zinc) 16 pcs
“L” bracket 4 pcs
M10 x 140 screw bolts (blue head) 4 pcs
M12 X 135 through bolt 16 pcs
Purlin concealed cleats 86x40mm 12 pcs
Brace strapping 1 roll
Dome washer (for clear roof sheet) 20 per clear
sheet
Silicone tube 1
Retouch paint bottle 1
Retouch brush
Hardware list

Page 7
Dura ®
LIFESTYLELIFESTYLE
Otago
Base specifications
Use the below specifications to build a concrete base for shed:
5980
3580
2400
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
200
100

150
20

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
•Concrete to NZS 3101







200
100

150
20
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
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


•Concrete to NZS 3101



Door slope to be centred




200
100

150
20






•Concrete to NZS 3101




Page 8
Dura ®
LIFESTYLELIFESTYLE
Otago
1. Timber frame assembly
• Arrange the parts specified in the following steps on a flat surface and attach them
together using two 90mm nails at each join.
• Studs should be positioned between top and bottom plates.