Duratuf MATAKANA User manual

11
ASSEMBLY INSTRUCTIONS
MATAKANA
BASE SIZE: 2.400m x 2.000m

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE
SOME IMPORTANT POINTS
TOOLS REQUIRED
• Electric / Battery Drill
• 5/16” Hex Drive Screwdriver Bit (for screwing in the Tek Screws)
• 3.5mm Steel Screwdriver Bit
• 10mm Steel Screwdriver Bit
• (Ifanchoringtoaconcreteoor)12mmConcreteDrillBitAndConcreteDrill
• ‘Square Drive’ Screwdriver Bit
• Phillips Drill Bit
• Slotted Drill Bit
• Riveter
• Hammer
• Tape Measure
• Stepladder
• String Line
• AdjustableSpanner
• Spirit Level
• Hand Saw
• CaulkingGun
• Tin Snips (Left & Right Hand)
• Flatle(ForTheRollerDoorLockslots)
• Pipe Wrench (For Roller Door)
• CircularSawandJigsaw(Forttingoptionaltimberooronly)
BEFORE YOU START
• Read all instructions right through so you understand the full process.
• Identifyallpartsandcheckquantitiesagainstthechecklistbeforestarting.
SAFETY FIRST!
• Donotattempttobuildyourshedinhighwinds.
• Wearrubbercoatedgloves-bewareofsharpedgesonsteelcladdingandashings.
• Protect your eyes and ears.
• Use electric power tools with care. Use a Safety Trip Switch.
• Itiseasierandquickerifthisshedisassembledbytwopeople.SOmeunderstandingofbuildingisrecommendedandtherearesomeprocessesthatrequire
handyman experience.
SELECT YOUR SITE
• Yourshedmustbelevel.Achievethisbyeitherlevellingthegroundorbyusingblocks.
• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupo󰀨thegroundslightly.
WARRANTY REQUIREMENTS
 Thefollowingmaintenanceprocessneedstobeadheredto,toqualifyforthesteelwarrantyofyourDuratufMatakanashed.
• Washallsurfacesannuallyusingahoseandsoftnylonbrush.
• Within2kmofcoast–washevery3monthsasabove.Afterastorm,washthecladdingandtheguttersassoonaspossibletoremoveanyhighlycorrosive
salt deposits.
• VolcanicAshFallout–washassoonaspossible,removingfall-outfromroofandgutters.
• Donotallowmanures,chemicalsorothercorrosivematerialstohavedirectcontactwithcladding.
2

33
3
PARTS LIST
TIMBER FRAMING
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Front/BackBasePlate45x45H4(Green) 2.400m 2
EndBasePlate45x45H4(Green) 2.000m 2
Front/Back Top Plate 45 x 45 H1 (Red) 2.400m 2
End Top Plate 45 x 45 H1 (Red) 2.000m 2
Lintel 45 x 45 H1 1.890m 1
Stud 45 x 45 H1 (Yellow) 2.250m 9
Stud 45 x 45 H1 (Yellow) 0.243m 4
Stud 45 x 45 H1 (Yellow) 1.962m 2
Top Plate Packer 70 x 45 H1 2.400m 1
CentreRoofBeam90x45H1 2.400m 1
Nog 45 x 45 H1 0.933m 4
Nog 45 x 45 H1 1.132m 2
Nog 45 x 45 H1 0.165m 2
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
BackWallCladdingSheets 2.400m 3
EndWallCladdingSheets 2.000m 6
Roof Sheets 2.330m 3
Front Wall Sheet 0.300m 6
Half Front Wall Sheet (390mm wide) 2.400m 1
Roller Door 1.800m 1
CLADDING/FLASHINGS

44
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
FrontCornerFlashing 2.435m 2 1001
BackCornerFlashing 2.365m 2 1002
Door Top Flashing 1.995m 1 1003
Door Head Flashing 1.800m 1 1004
DoorJambFlashing 2.032m 2 1005
Barge Flashing 2.395m 2 1006
Spouting 2.525m 1 1007
DownpipeCoverFlashing 2.240m 1 1008
Fascia 2.525m 1 1009
Front Top Plate Flashing 2.400m 1 1010
SpoutingEndCap 0.040m 21011
4
HARDWARE/ACCESSORIES
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Flathead Nails 75mm 130
Clouts 30mm 110
Rivets 7.9mm 75
Tek Screws 55mm 80
Tek Screws 25mm 190
Screws 40mm 8
PurlinCleat 86mm 2
75mmDPCWaterproofTape 30m Roll 1
RTV Silicone 1
Downpipe Dropper 1
Downpipe Brackets 2
Touchuppaintandbrush 1
Downpipe 2.500m 1

55
DATE: / / PACKED BY:
5
OPTIONAL EXTRAS
CLEAR ROOF
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
ClearRoofPanel 2.330m 1
PLY FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Plywood 17mm treated 2.400mx1.000m 2
Joists70x45mmH4 2.310m 5
Joists70x45mmH4 2.000m 2
Joists70x45mmH4 0.444m 4
AluminiumDoorStepFlashing 1.795m 1
Floor Screws 75mm 40
Floor Screws 40mm 55
Tek Screws 100mm 12
SOLID TIMBER FLOOR KIT
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
TimberFloorBoards150x25mm 2.000m 16
Joists70x45H4 2.400m 5
AluminiumDoorStepFlashing 1.795m 1
Floor Nails 50mm 170
Tek Screws 100mm 12

66
BUILDING A CONCRETE SLAB FLOOR
• Priortotosettinguptheboxingforyourconcreteooryouwillneedtomarkouttheareato
300mmbiggerthanthesizeoftheshed.Removeanysoftsoilordirt,llwithsandorcrusher
dustandcompactrmlytoabout40-50mmbelowgroundlevel.
• Theconcretebaseshouldbe100mmthickaroundtheoutside,80mminthemiddleandthetopof
theslabshouldbeatleast50mmabovethegroundlinetoavoidwaterrunningintoyourshed.
• Setuptimberboxingto2380mmx1980mm(insidemeasurementoftheboxing)This is 20mm
smaller than the external measurement of the shed framewhichallowsa10mmgapbetween
theoverhangingcladdingandtheconcreteslabonallfoursidesoftheshed.
• Ifyouwish,placesomeplasticsheetingunderneaththe
 concretetostopmoisturecomingthroughtheoor.
• Now is the time to place any steel reinforcing or mesh.
IMPORTANT - SHAPING THE FLOOR AT THE DOORWAY
Toallowthewatertorunawayfromtherollerdoorsealatthefrontoftheshed,ndthecentreof
the front and measure 900mm each way. This is the position of the 1800mm door and where you
willslopetheconcreteforwaterruno󰀨.
Whenyouhavepouredyourconcrete,startingfrom100mmbackfromthefront,shapetheconcrete
sothatitslopesdown20mmbelowtheboxingatthefront.
6
FOUNDATIONS
• Nodoubtbynowyouwillhavedecidedwhatsortofooringbaseyouaregoingtouse.
• Ifyouchoosetopouraconcreteoor,thisisthebestoptionasthecladdingoverlapswiththeoorpreventsthewaterfromowinginsidetheshed.
Pleaseseethedetailsbelowforpouringyourconcreteoor.
• ThesecondoptionistoinstallyourshedonaDuratufTimberFloorKit.Ifyouhaveoneoftheseoorkits,pleasemakesurethatyoureadthroughthe
instructionsfullyrstandproceedtobuildthisoorpriortostartingyourshed.Youwillneedtoensurethatthegroundisrmandatandthetheooris
anchored down securely
CONCRETE BASE
10mm
100mm
80mm

77
TIMBER FRAME
7
AEnd Base Plates - 2
BFront/Back Base Plates - 2
CEnd Top plates - 2
DFront/Back Top Plates - 2
EStuds - 9
FNogs - 6
GLintel - 1
TIMBER FRAME - BACK WALL
Select:
 1x2400mmBasePlate
 1x2400mmTopPlate
 3x2250mmStuds
 2x1132mmNogs
• Selectone2400mmbaseplate(Green),one2400mm
top plate (Red) and three studs (Yellow).
• Layouttheframingonaatsurfaceasperthediagram
with the top plate at the top. Ensure that the notches on
thetopandbottomplatesfaceoutwardsasshown.Nail
togetherusingtwo75mmnailsperjoin.Youcanusethe
1132mmnogstopositionthestudsintherightposition-
1132mminsidemeasurement(seediagram).
• Positionnogs1132mmupfromtopsideofthebottom
platetoundersideofthenogandnailinplacewith2
nails in each end.
45
45 45
45 45 10731132
2340
1132
2400
1132
45
A
B
C
D
E
F
G
H
HFront Roof Packer - 1
I
ICentre Roof Beam - 1

88
TIMBER FRAME - FRONT WALL
8
Select
 1x2400mmBasePlate
 1x2400mmTopPlate
1 x 1890mm Lintel
 4x2250mmStuds
 2x1962mmStuds
 4x243mmJackStuds(shortstuds)
 2x165mmNogs
• Layoutthetopandbottomplatesandthetwooutsidestuds,
ensuring that the notches face outwards as shown. Nail together
at the corners using two 75mm nails per corner.
• Nexttaketheremaining2studs(thesearedoorstuds).Usethe
165mm nogs as spacers to position them 165mm in from the
cornerstudsandnailtheminplaceusing2x75mmnailstopand
bottom.
• Now,positionthe2x1962mmLintelSupportStudstotheinsideof
thedoorstudsanddownagainstthebaseplate.Securewith2x
nailsateachendand2xnailsskewedintothedoorstud.
• Nail the lintel on the top of the Lintel Support Studs.
• Select2x243mmJackStuds.thesewillbettedagainstthedoor
studsabovethelintel.Fixateitherendwith2x75mmnails.
• Usingtheother2x243mmJackstuds,positionthem570mmin
fromeithersideandnailtheminplacewith2x75mmnailsat
either end.
165mm
1132mm
2400mm
Notches face outwards
1962mm
Door Stud
Lintel Support Stud
Skew Nails
Lintel
243mm 570mm570mm

99
ASSEMBLING THE TIMBER FRAME
• Select2x2000mmbaseplates(Green)and2x2000mm
topplates(Red).Withthefrontwalllyingontheground,t
the notched out ends into the corresponding check outs in
the front wall framing.
• EnsureGreenjoinstoGreenandRedjoinstoRedandnail
with2x75mmnails.
8
• Positionthecompletedbackwallframeontopofthe4upright
framing plates.
• While someone supports the frame to ensure that it doesn’t
movearound,nailthisbackframeinplacewith2x75mm
nails at each corner.
 Carefullyrolltheframeoverontoitsbase.(Piecesoftimber
fromthepackagingmaybeusedtotemporarilybracethe
framebeforerollingitover).
• Positiontheremaining2xstudsinthecentreofthe
end walls (using the end wall nogs to give the correct
measurement)
• Takethe4remainingendwallnogsandttheseintothe
end walls at the same height as the other nogs. Nail in
place at either end.

1010
9
ASSEMBLING THE TIMBER FRAME
9
• PositiontheTopPlatePackeronthetopoftheframing,
ushwiththefront.Thisprovidesa70mmslopeforthe
roof.
• Skewnailtothetopplateusing8x75mmnails-2at
each end and the rest evenly spaced.
• TaketheCentreRoofBeamandpositionoverthe2
endwallstudsandattachusing2x75mmnailsateach
end.
• SelectthePurlinCleatsandscrewthemunderthe
centreroofbeamandontothecentreendwallstudas
shown using 4 x 40mm screws.
Centre Roof Beam
Top Plate Packer