Dustbane POWER CLEAN 1000 XT User manual

OPERATION MANUAL
POWER CLEAN 1000POWER CLEAN 1000
CARPET EXTRACTOR
Item Code 19381
Edition 11 02 14
Photo updated on 2014-11

HOW TO USE THIS MANUAL
Dustbane Products Limited
This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will
tell you how to find important information for
ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and machine serial number are
important. Refer to the MACHINE DATA box
which is filled out during the installation of your
machine. The MACHINE DATA box is located
on the inside of the front cover of this manual.
The model and serial number of your machine
is on the bottom back-end of the machine.
The SAFETY section contains important
information regarding hazard or unsafe
practices of the machine. Levels of hazards is
identified that could result in product or
personal injury, or severe injury resulting in
death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains
preventive maintenance to keep the machine
and its components in good working condition.
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list.
The parts lists include a number of columns of
information:
-REF – column refers to the
reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-QTY – column lists the quantity of
the
part used in that area of the
machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number
of applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information
not noted by the other columns.
NOTE: If a service or option kit is installed on
your machine, be sure to keep the KIT
INSTRUCTIONS which came with the kit. It
contains replacement parts numbers needed
for ordering future parts.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
1-1

MACHINE DATA LOG/OVERVIEW
Dustbane Products Limited
For the name and address of your dealer contact: Windsor Industries
YOUR DEALER
Name:
_______________________________________________________________________
___________________________
Address:
_______________________________________________________________________
________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
______________________________________
____
2

Dustbane Products Limited
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
!WARNING:
2-1

HAZARD INTENSITY LEVEL
Dustbane Products Limited
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION
and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in
proper operating condition. Following is information that signals some potentially dangerous
conditions to the operator or the equipment. Read this information carefully. Know when these
conditions can exist. Locate all safety devices on the machine. Please take the necessary steps
to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
!
WARNING
!CAUTION
2-2

GROUNDING INSTRUCTIONS
Dustbane Products Limited
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C.
power circuit . The amp, hertz, and
voltage are listed on the data label
found on each machine. Using
voltages above or below those
indicated on the data label will cause
serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire
size must be at least one size larger
than the power cord on the machine,
and must be limited to 50 feet (15.5m)
in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it
should malfunction or break down,
grounding provides a path of least
resistance for electric current to reduce
the risk of electric shock. This
appliance is equipped with a cord
having an equipment-grounding
conductor and grounding plug. The
plug must be inserted into an
appropriate outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
This appliance is for use on a nominal
120-volt circuit, and has a grounded
plug that looks like the plug in “Fig. A”.
A temporary adaptor that looks like the
adaptor in “Fig . C” may be used to
connect this plug to a 2-pole receptacle
as shown in “Fig. B”, if a properly
grounded outlet is not available. The
temporary adaptor should be used only
until a properly grounded outlet (Fig. A)
can be installed by a qualified
electrician. The green colored rigid
ear, lug, or wire extending from the
adaptor must be connected to a
permanent ground such as a properly
grounded outlet box cover. Whenever
the adaptor is used, it must be held in
place by a metal screw.
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a
qualified electrician or service person if
you are in doubt as to whether the
outlet is properly grounded. Do not
modify the plug provided with the
appliance - if it will not fit the outlet,
have a proper outlet installed by a
qualified electrician.
2-3

TABLE OF CONTENTS
Dustbane Products Limited
Machine Data Log/Overview........................ 2
Table of Contents........................................ 3
HOW TO USE THIS MANUAL
How to use this Manual...............................1-1
SAFETY
Important Safety Instructions.......................2-1
Hazard Intensity Level.................................2-2
Grounding Instructions. ...............................2-3
OPERATIONS
Technical Specifications..............................3-1
Controls/Components.................................. 3-2
Machine Operation......................................3-5
Filling Operations......................................3-5
Operating Machine................................... 3-6
Cleaning Procedures................................3-8
Accessory Tool Usage.............................. 3-10
MAINTENANCE
Periodic Maintenance.................................. 4-1
Daily/Regular Maintenance..........................4-1
Vacuum Motor Replacement.......................4-2
Solution Pump Replacement.......................4-2
Belt Replacement........................................4-3
Machine Troubleshooting............................4-4
Wiring Diagram............................................4-5
GROUP PARTS LIST
Frame Group...............................................5-1
Brush Group................................................5-3
Pump Group................................................5-5
Brush Group Type-2.....................................5-3-2
Vacuum Shoe Group................................... 5-7
Control Panel Group....................................5-9
Handle Group.............................................5-11
Solution Tank Group...................................5-13
Recovery tank Group..................................5-15
Suggested Spare Parts/Notes....................5-17
Warranty.....................................................5-19
3

TECHNICAL SPECIFICATIONS
Dustbane Products Limited
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3
stage, 1 hp, 99 cfm (2.80 cubic
meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 18” (45.7 cm.)
SOLUTION PUMP: 100 PSI, diaphragm
style, internal bypass
SOLUTION CAPACITY: 10 gallons (37.8
ltr)
RECOVERY CAPACITY:10 gallons (37.8
ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 20” (51 cm) cast
aluminum with spring loaded down
pressure
WHEELS: (2) 10” dia. (25 cm) wheels by
2”
WEIGHT: 94 lbs. (43 kg)
LENGTH: 33” (84 cm)
HEIGHT: 44” (112 cm)
WIDTH: 21” (53 cm)
SOLUTION SPRAY: 2 quick change jets.
POWER CABLE: 50’ (12.7 m) (14 gauge)
21”
(53cm)
33”
(84cm)
44”
(112cm)
3-1

CONTROLS/COMPONENT LOCATIONS
Dustbane Products Limited
1. Main Handle. Used to pull and
maneuver machine.
2. Handle Adjustment. Used to
adjust height of handle.
3. Electrical Cord.
4. Pump Switch. Turns on pump and
enables spray.
5. Brush/Spray Switch. Turns on
brush motor and activates electro-
valve to dispense solution to floor
through jets. Intermittent, off, and
continuous settings.
6. Vacuum Motor Switch. Turns on
vacuum motor.
7. Brush Motor Circuit Breaker. 6
amp. Breaker protecting brush
motor.
8. Vacuum Motor Circuit Breaker.
15 amp. Breaker protecting vacuum
motor.
9. Recovery Dump Hose. Facilitates
draining dirty cleaning solution.
10. Solution Dump Hose. Facilitates
draining excess cleaning solution
from solution tank.
3
1
9
10
2
5
46
78
3-2

CONTROLS/COMPONENT LOCATIONS
Dustbane Products Limited
1. Solution Accessory Tool Hookup.
Used for various auxiliary cleaning
tools.
2. Vacuum Hose Door. Used to
connect various auxiliary 1 ½ inch
cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to
regulate brush height from storage
position to various carpet heights.
4. Recovery Tank. Used to collect dirty
cleaning solution.
5. Solution Tank. Used to hold cleaning
solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
11. Solution Tank Fill Hose.
4
5
6
7
8
3
2
1
10
9
11
3-3

CONTROLS/COMPONENT LOCATIONS
Dustbane Products Limited
21
3
4
5
6
6
1. Solution Intake Cover
2. Vacuum Intake Cover
3. Float Shut-Off
4. Clean-Out Opening
5. Pour Spout
6. Lift Handle
3-4

FILLING OPERATIONS
Dustbane Products Limited
FILLING THE FB10
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor
inlet. Dry spillage from top of solution tank
before replacing recovery tank.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonen
STEP
1
STEP
2
STEP
3
STEP
4
FILL
140°F (60°C)
RECOVERY TANK
SOLUTION
TANK
* Product Trademark Names
Remove
recovery tank
Add water
10 gal.
(37.8 ltr.)
10 – 20oz.
(296ml – 591ml)
Add cleaning
chemical
1400F (600C)
3-5
Replace recovery
tank

OPERATIONS
Dustbane Products Limited
Remove electrical cord and literature
from recovery tank. Fill solution tank
(see filling instructions page 7).
Adjust brush to proper setting. Note:
For good operation the brush must
skim the carpet. If circuit breaker
trips raise brush to prevent damage
to motor or carpet.
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
shut-off is installed correctly.
STEP
1
STEP
2
STEP
3
STEP
4
CORRECT
INCORRECT
1/8in
(3mm)
PUMP VACUUM
ON ON
Turn on both Vacuum and Pump
motor switches (“ON”=“I”).
3-6

OPERATIONS
Dustbane Products Limited
Lower machine to floor.
Adjust handle to comfortable
operating position. Tip machine
back by main handle to move to
starting point.
STEP
5
STEP
6
STEP
7
INTERMITTENT
CONTINUOUS
Select intermittent or continuous
switch setting to turn on brush and
start solution spray.
The intermittent setting requires the
operator to hold the switch in the
“on” position with the thumb, and is
typically used in small areas where
short cleaning passes are made.
The continuous setting allows the
operator to set the switch in the “on”
position with one touch, and is
typically used in large areas where
long cleaning passes are made.
3-7

CLEANING PROCEDURE
Dustbane Products Limited
Push down on handle to raise
vacuum shoe and brush before
moving to the next cleaning pass.
Overlap brush contact area
approximately 1inch.
During operation, observe the following:
The FB10 is equipped with clear
internal covers to facilitate operator
viewing of dirty solution and vacuum air
flow. During operation, observe the
vacuum intake cover. Large amounts of
water or foam entering the vacuum
system can damage the vacuum motor.
If you notice either condition, shut
down the machine immediately.
Empty recovery tank and/or add
defoamer to recovery tank.
STEP
2
STEP
3
STEP
4
Start at wall closest to power outlet.
Pull straight back without pushing
down on handle.
STEP
1
1ft.
(30cm)
OFF
Release intermittent setting or turn
off continuous setting on brush/spray
switch approximately 1 foot before
ending cleaning pass.
1in.
(25mm)
VACUUM
INTAKE COVER
SOLUTION
INTAKE COVER
3-8

CLEANING PROCEDURE
Dustbane Products Limited
To speed drying, use a Mach
3
fan.
Empty recovery tank by releasing
dump hose. Use a hose with cold
water to clean out the recovery
tank. Also drain solution tank after
each use.
STEP
7
STEP
8
After cleaning, turn off all controls,
return brush to storage position
and carefully unplug machine.
STEP
6
STEP
5
Use right side of machine for
cleaning against walls.
RECOVER
Y DRAIN
SOLUTION
DRAIN
PUMP VACUUM
OFF
OFF
3-9

ACCESSORY TOOL USAGE
Dustbane Products Limited
Lift door on front of vacuum shoe
and insert 1 ½ inch hose cuff into
hole.
Squeeze handle on accessory tool
to begin cleaning.
STEP
3
STEP
4
STEP
1
STEP
2
Use only one of the following
acceptable accessory tools.
CST DH SW
SW-PRO 39504
Pull back collar and insert over
machine mounted fitting, then
release collar to lock into place.
PUMP VACUUM
ON ON
OFF
Turn on Pump and Vacuum Switch.
Note: Be sure
intermittent/continuous switch is in
center (off) position and brush is in
storage position.
3-10

MAINTENANCE
Dustbane Products Limited
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar
solution (One quart vinegar to two gallons
of water) or anti-browning solution (mixed
as directed) through the extractor. This will
prevent build-up of alkaline residue in the
system. If spray jets become clogged,
remove the spray tips, wash them
thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean
nozzles as this could destroy spray pattern.
Periodically inspect all hoses, electrical
cables and connections on your machine.
Frayed or cracked hoses should be
repaired or replaced to eliminate vacuum
or solution pressure loss. If the cable
insulation is broken or frayed, repair or
replace it immediately. Don’t take chances
with electrical fire or shock.
DAILY / REGULAR
MAINTENANCE
Before making any adjustments or repairs
to the machine, disconnect the power cord
from electrical source.
1. Empty unused cleaning solution from
the solution tank.
2. Inspect and clean filter screen in
solution tank.
3. Flush pumping system with 4 or 7 liters
of clean, hot water.
4. After each use, rinse tank with fresh
water. Periodically inspect the recovery
tank and decontaminate if necessary,
using a Hospital Grade Virucide or a 1-
10 bleach to water solution. Waste
water should be disposed of properly.
5. Check for and remove any lint or debris
around vac shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from
brush and housing.
NOTE: Brush removal.
A. To remove brush, grab and pull
brush out from end opposite drive
belt (operator’s right). Remove
other end from brush driver.
B. To install brush, line up slots in
brush core with pin in driver on
drive belt side (operator’s left) and
push brush onto driver. Then snap
bearing end (opposite end) of brush
into retaining clip.
8. Check cooling air screen (located on
frame behind left wheel) for lint or
debris.
9. Check float and shut-off screen and
clean as necessary.
NOTE: Always store machine with brush in
“Store” position.
4-1

MAINTENANCE
Dustbane Products Limited
!WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the
solution tank to the frame, and tilt tank back
to expose the inside of the frame.
4. Locate the vacuum motor wires and
disconnect at the connector. Close the
solution tank.
5. Remove the (6) screws holding the vacuum
motor cover (p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the
machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the
solution tank to the frame, and tilt tank back
to expose the inside of the frame.
4. Remove solution hoses from fittings in
pump.
5. Remove the (2) screws that fasten the
pump to the frame.
6. Reverse process to install pump.
WARNING:
The green
ground wire must be
attached for safe
operation.
See wiring diagram.
Note: When replacing carbon vac motor brushes
loosen wire terminal BEFORE removing screws on
bracket.
Important:
These brushes wear quicker
as the length shortens due to
increased heat.
Spring inside brush
housing will damage motor
if brushes are
allowed to wear away
completely.
If armature commutator is not concentric, extremely
pitted, or grooved the motor will need to be replaced
or sent to a qualified service center to restore vac
performance.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less
than 3/8" long.
Pump Replacement Parts
Note:
Place
stop in
groove.
3/8
End Cap
Carbon Brushes
115V
Vac Motor Carbon Brushes Replacement
Wire Terminal Wire
Terminal
29219
84166
65204
36198
53245
4-2

MAINTENANCE
Dustbane Products Limited
!WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank
to the frame, and tilt tank back to expose the inside
of the frame.
4. Loosen the (4) screws that hold the brush motor in
place and slide motor forward to release tension in
belt.
5. Remove the (2) screws that fasten the vacuum
shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate
(p/n 62759) to the brush housing to remove belt.
NOTE: All components associated with driving the
brush will come out with the side plate.
7. Reverse process to install belt.
62759
05016
4-3