Dustcontrol TPR 35 User manual

TPR 35, 11 kW
Bruksanvisning i original
Original instructions
Originalbetriebsanleitung
Oorspronkelijke gebruiksaanwijzing
Notice originale
Original brugsanvisning
VARNING! Läs bruksanvisningen före användning av maskinen.
WARNING Read the instruction manual before using the machine.
ACHTUNG! Bitte lesen Sie die Betriebsanleitung vor Inbetriebnahme der Maschine sorgfältig durch.
LET OP! Lees de handleiding voordat u de machine.
ATTENTION Lisez le manuel d’instructions avant d’utiliser la machine.
ADVARSEL! Læs manualen før brug af maskinen.
Part No 9063-A

TPR 35, 11kW - 2 Part No 9063-A
Dustcontrol reserves the right to change specifications without notice and is under no obligation to alter
previously delivered products. Dustcontrol is not responsible for errors or omissions in this catalogue.
Dustcontrol reserverar sig för tryckfel och produktförändringar.
Keine Gewähr für Druckfehler. Produktänderungen vorbehalten.
Tillverkare/Manufactured by/Hersteller/Fabri-
kant/Fabriqué par:
Dustcontrol AB
Kumla Gårdsväg 14
SE-145 63 Norsborg
Tel: + 46 8 531 940 00
Fax: + 46 8 531 703 05
[email protected]
www.dustcontrol.com
Såld av/Sold by/Verkauft von/Verkocht door/
Vendu par:
Dustcontrol is niet aansprakelijk voor drukfouten in deze gebruikers handleiding of voor tussentijdse wij-
zigingen. Dustcontrol behoudt zich het recht voor de specificaties van haar machines te wijzigen zonder
voorafgaande aankondiging en is niet verplicht reeds geleverde machines hierop aan te passen. Uitvo-
ering en leveringsomvang kunnen plaatselijk afwijken.
Dustcontrol se réserve le droit de modifier les présentes instructions sans préavis et n’est pas tenu
d’apporter des changements aux produits fournis antérieurement. Dustcontrol n’est pas responsable des
erreurs ou omissions contenues dans ce manuel.
Dustcontrol forbeholder sig ret til at ændre specifikationerne uden forudgående varsel og er ikke forpligtet
til ændring af tidligere leverede produkter. Dustcontrol er ikke ansvarlig for trykfejl etc. i denne manual.

TPR 35, 11 kW - 3 Part No 9063-A
2017-03-24
Innehållsförteckning
Säkerhetsföreskrifter _________ 5
Tekniska data_______________ 6
Funktionsbeskrivning _________ 7
Installation ________________7-8
Provkörning ________________ 8
Underhåll ________________9-10
Tillbehör__________________ 10
Garanti___________________ 10
Felsökning ________________ 11
Reservdelar _____________47-49
Vakuumventil ______________ 50
EG försäkran ____________51-52
Dustcontrol Worldwide_______ 53
Contents
Safety Considerations _______ 12
Technical Data_____________ 13
System Description _________ 14
Installation ______________ 14-15
Test Running ______________ 15
Service ________________ 16-17
Accessories _______________ 17
Warranty _________________ 17
Trouble Shooting ___________ 18
Spare Parts _____________47-49
Vacuum Relief Valve ________ 50
EG´s declaration _________51-52
Dustcontrol Worldwide_______ 53
Inhaltsverzeichnis
Sicherheitsvorschriften ______ 19
Technische Daten __________ 20
Funktionsbeschreibung ______ 21
Installation ______________21-22
Probelauf _________________ 22
Wartung ________________23-24
Zubehör __________________ 24
Garantie__________________ 24
Fehlersuche_______________ 25
Ersatzteile ______________47-49
Onderdrukklep _____________ 50
Erklärung EG ____________51-52
Dustcontrol Worldwide_______ 53
SVENSKAENGLISHDEUTSCH
Inhoud
Veiligheidsvoorschriften ______ 26
Technische gegevens _______ 27
Systeem beschrijving________ 28
Installatie _______________28-29
Testen ___________________ 29
Service ________________30-31
Accessoires _______________ 31
Garantie__________________ 31
Probleemoplossingen _______ 32
Onderdelen _____________47-49
Vacuum Relief Valve ________ 50
EG-verklaring____________51-52
Dustcontrol Worldwide_______ 53
NEDERLANDS
Sommaire
Consignes de sécurité _______ 33
Caractéristiques tecniques____ 34
Description du système ______ 35
Installation _____________ 35-36
Test _____________________ 36
Entretien _______________37-38
Accessories _______________ 38
Garantie__________________ 38
Tableau de diagnostic des pannes 39
Pièces de rechange_______47-49
Soupape de régulation_______ 50
Declaration du EG ________51-52
Dustcontrol Worldwide_______ 53
FRANCAIS

TPR 35, 11kW - 4 Part No 9063-A
Sikkerhedsregler ___________ 40
Tekniske data______________ 41
Funktionsbeskrivelse ________ 42
Installation ______________42-43
Afprøvning ________________ 43
Vedligeholdelse _________ 44-45
Tilbehør __________________ 45
Garanti___________________ 45
Fejlfinding ________________ 46
Reservedele ____________47-49
Vakuumventil ______________ 50
EG erklæring ____________51-52
Dustcontrol Worldwide_______ 53
DANSK
Indholdsfortegnelse

TPR 35, 11kW - 12 Part No 9063-A
Safety Considerations
Read all instructions before the machine/installa-
tion is commissioning.
The equipment must be installed and maintained
properly by qualified personnel who have study
this user instruction. Dustcontrol does not take
responsibility for defective installation or mainte-
nance.
Warning! When using electric machines, basic
safety precautions should always be followed to
reduce the risk of fire, electric shock and personal
injury, including the following:
1. Work area environment
Keep the area around the central unit clean.
Do not store or work with flammable liquids or
gases near the machine.
2. Overload
If there is an alarm signal it should be care-
fully checked out to see that the machine is
undamaged. If there are any damaged parts
these should be repaired by a Dustcontrol
authorized service centre. Always follow the
regulations pertinent to the material you are
working with. Do not use the machine for pur-
poses that it is not intended for.
3. Bodily injuries
Warning - High negative pressure
Do not start the pump without having it con-
nected to the duct work. Do not adjust the
vacuum relief valve while the pump is ope-
rating. Never let the suction come in contact
with parts of the body, for example a hand.
The pump generates a high negative pressure,
severe injury may result.
Warning - Very hot exhaust air
Exhaust air can be very hot, up to 150OC.
4. Electricity
A separate lockable disconnect must be instal-
led where it is readily accessible to the pump.
Do not repair the electric components yourself,
get somebody qualified. Faults may cause
injury. The electrical connections may only be
performed by a certified electrician. See also
under section 7, ’Warning’.
5. Important measure
The electrical disconnect should be locked in
the ”off” position before demounting the safety
panels or ducting.
6. Checking for damage
Check the machine regularly for damage. If
there are any damaged parts these should be
repaired by a Dustcontrol authorized service
centre.
7. War ning
Use only accessories and replaceable parts
which are available in Dustcontrol catalogue.
When using non-genuine parts, especially
filters and plastic sacks, dust leaks could occur
which may be hazardous to health.

TPR 35, 11 kW - 13 Part No 9063-A
2017-03-24
Technical Data
CAPACITY AND POWER CONSUMPTION
kPa Pu
60
50
40
30
20
10
0
10
20
30
kW P
200 400 600 800 1000 1200 1400 1600
7
6
4
8
1
7
5
3
2
1
6
8
425
3
Q
m3/h
1. TPR 35 11 kW
2. TPR 40 15 kW
3. TPR 43 18,5 kW
4. TSR 43 18,5 kW
5. TPR 47 22 kW
6. TSR 47 22 kW
7. TPR 50 30 kW
8. TSR 50 30 kW
POWER RATING
Hz TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50
11 kW 15 kW 18.5 kW 18.5 kW 22 kW 22 kW 30 kW 30 kW
220-240/
380-420 50 - 106802 107202 107252 107702 107752 109202 109252
380-420/
660 50 106600 106800 107200 107250 107700 107750 109200 109250
500 50 - 106801 107201 107251 107701 107751 109201 109251
575 60 - 106806 107206 107256 107706 107756 109206 109256
220/440 60 - 106804 107204 107254 107704 107754 109204 109254
V
Part No.
The capacity curves for Dustcontrol vacuum producers
have been measured and are stated empirically. Outlet
pressure losses from a normal outlet (silencer, back-
flow valve/bend) have been accounted for in the curve.
Additional equipment such as a diffuser can result in
increased pressure loss and must be taken into consi-
deration.
Stated air-flows are for standard air (101.3 kPa@ 20o
C). The stated curves are for negative application, all
pressures stated are assumed to be below relative
atmospheric pressure at sea level. These devices can
also be used for positive pressure application and will
generate a greater pressure differential.
Description TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50
Motor kW 11 15 18,5 18,5 22 22 30 30
Pump RPM rpm 3500 4000 4300 4300 4700 4700 5000 5000
Weight kg 400 400 430 430 450 450 530 530
Max dP kPa 22 26 28 46 29 50 30 54
Nom. Pressure kPa 20 22 22 35 23 37 25 40
Max Q m3/h 1000 1200 1400 650 1500 700 1600 800
Sound Level of
Unit 1m dB(A) 66 66 66 66 66 66 66 66
Inlet/Outlet Ømm 160/160 160/160 160/160 108/108 160/160 108/108 160/160 108/108
ENGLISH
TPR 35, TPR 40, TPR 43, TPR 47, TPR 50

TPR 35, 11kW - 14 Part No 9063-A
System Description
Regenerative blowers
Dustcontrol’s turbopumps are regenerative blo-
wers. TPR has two impellers that are connected
for parallel flow. The impellers rotate in the blower
housing through extremely low tolerances. The
pump cannot tolerate contaminated airflow. TPR
compresses air and it is therefore natural that it
becomes hot while running.
Cooling air
Turbopumps with TPR designation are parallel
connected two stage belt driven units. Cooling air
is bled into the pump through a vacuum relief valve
which is adjustable. The vacuum pressure in the
system is thereby maintained at a constant level
even if the airflow changes.
The motor and vacuum relief valve receive cooling
air from the bottom of the unit housing. The free
passage of cooling air must be ensured. As stan-
dard screen skirts are delivered with the pump as
an protecting against leaves, papers etc.
Back flow valve
The pump is delivered standard with a back flow
relief valve. In multiple pump installations air will
not flow back through a non-operating pump.
Belt drive
The pump is belt driven. Drive ratio and motor size
determine the capacity of the pump.
If changes are to be made to performance charac-
teristic of the pump, this can be done by changing
the motor and drive ratio. Contact Dustcontrol
and you will recieve more information. Please see
addresses and phone numbers on the last page of
this document.
Thermal overload protection
For protection on the pump bearings the pump has
thermal protection which will shut down the pump
at 120O C. The thermal protection has to be con-
nected to the control panel.
Installation
A. Allowed pressures during installation.
B. Do not lift from this side.
C. The pump should be installed on a concrete pad. A second pump may be
mounted on the top of the rst pump.

TPR 35, 11 kW - 15 Part No 9063-A
2017-03-24
1. Ancor the pump to the concrete pad.
2. Remove the pump covers and assemble the
protection screen skirt if this is required (A).
3. Connect the ducting to both the inlet and the
outlet. Do not start the pump without having it
connected to the ductwork.
4. The pump inlet should always be connected
to a separator with a filter unit (B). The pump
cannot tolerate contaminated airflow .
5. Extra silencing can be installed if the outlet
sound level is to be lowered from approxima-
tely 75 dB(A) to approximately 62-64 dB(A).
6. If the outlet is vertical, and exposed to the ele-
ments, rain protection should be installed (C).
Exhaust air can be very hot, up to 150 OC.
7. Electrical connections may only be performed
by a certified electrician. A separate locka-
ble disconnect should be installed where it
is readily accessible and within view of the
pump.
8. Thermal overload protection must be installed
to validate the warranty.
9. The control panel must be equipped with an
over-load protection that should be adjusted
and tested by a certified electrician. Check for
correct motor rotation.
Test Running
1. Verify that the power is locked out. Inspect the
belt tension (Figure B next page), rotate the
pump and listen for any sound indicating worn
bearings or misaligned impellers. Check that
the inlet and outlet are properly connected.
Also check that the vacuum relief valve is con-
nected.
2. Mount the covering panels. Check that no per-
sons can be hurt if the pump starts and that all
outlets are closed.
3. Connect a manometer for negative pressure
calibrated to min. -50 kPa to the suction side
as close to the pump as possible.
4. Power up the pump and listen carefully for the
following sounds; A high pitch whine is nor-
mal sound from the impeller blades. As pump
draws cooling air from the vacuum relief valve
a weak hissing should be heard.
5. Measure the pressure. Compare with the di-
mension point. The pressure can be adjusted
by adjustment of the vacuum relief valve. See
page 23 - Adjusting the vacuum relief valve.
6. Check the function and tightness of the con-
nected exhaust system.
7. Open the number of outlets the system is di-
mensioned for. The vacuum relief valve should
now be totally closed.
8. It is normal that the pump becomes hot during
operation.
ENGLISH

TPR 35, 11kW - 16 Part No 9063-A
Service
The pump should be inspected at least twice a year and
lubricated according to the lubrication intervals at the
bottom of this page.
1. Start the pump and listen for abnormal sounds.
When all outlets are closed a weak hissing sound
should be heard from the vacuum relief valve.
2. Shut off the pump and lock out the electrical service.
3. Remove the protective panels from the pump.
4. Rotate the pump manually and listen for any sounds
indicating a worn bearing or misligned impellers.
5. Check the condition and tension of the drive belts.
The drive belts are matched, therefore new and old
belts should never be used together. Always change
the whole set. (A).
Changing the belts
- Lift the motor mounting plate with nut (1).
- Change belts.
- Tighten the belts with nut (2) and adjust to the ten-
sion illustrated (B).
6. Check that the axles, pump and motor are parallel
and the pulleys are true. The belts should not run on
an angle into the pulleys.The inclination of the pump
can be changed with screw (3), fig C.
7. The bearings of the turbopump should be lubricated
with Dustcontrol bearing grease for turbopumps,
Part No. 9928.
Lubrication
- The front bearing should be lubricated using the
grease nipple (4), fig (C). Press grease in until it
comes out along the axle.
- The back bearing should be lubricated by removing
the finned bearing cover plate (5) and checking the
condition of the grease. Fill the cavity 2/3 full with
new grease.
- Exchange the O-ring, Part No. 4789 and replace the
bearing cover plate.
Lubrication Interval
p TPR 35
22 kPa 1500 h
25 kPa 750 h
28 kPa -
30 kPa -
40 kPa -

TPR 35, 11 kW - 17 Part No 9063-A
2017-03-24
ENGLISH
8. Disassemble the vacuum relief valve (D).
Clean and lubricate shaft and bearings.
Check the rubber gasket (E). Change if
cracked or harden (Part No. 4710).
Check the function of the hydraulic
damper (F).
Adjusting the vacuum relief valve
The valve is pre-adjusted with a negative
pressure (18 kPa). If this is to be adjusted the
following procedure is used:
- Connect a manometer to the suction side and
measure with fully closed inlet.
- Shut down the pump and demount the va-
cuum relief valve.
- Remove the damper cover (1) and measure
distance A.
- Loosen the locking nut (3) and adjust the
spring tension by turning the spring plate (4).
The compression of the spring (2) determines
the opening pressure. Changing the distance
A by 1.5 mm will give a corresponding chan-
ge in pressure of 1 kPa.
- Remount the valve after adjustment and test
F
D
1.
4.
2.
3.
E
the pressure.
9. Inspect all cables and connections, repair
if neccessary.
10. Remount the protective panels, power up
the pump and give it a test run.
Accessories
The warranty period is for one full year of single
shift operation or equivalent in multishift operation.
The warranty covers manufacturing defects and is
valid under the condition that the machine is used
under normal conditions on the task for which it
was designed and is maintained properly. This
warranty is null and void for machines equipped
with other than original spare parts.
Warranty
A
Silencer
Part No Conn. Dimensions
3182 ø160 L=1200, ø355
3183 ø160 L=600, ø355
3184 ø160 L=600, ø260
Art nr A
- 75 dB(A)
3184 64 dB(A)
3182 62 dB(A)
Thermal overload protection must be installed.
Warranty repairs must be performed by Dust-
control or their authorized represen-tatives.
Unauthorized repairs render this warranty null
and void.