Dustcontrol TPR 35 User manual

TPR 54 30 kW
Bruksanvisning i original
Original instructions
Originalbetriebsanleitung
Oorspronkelijke gebruiksaanwijzing
Notice originale
Original brugsanvisning
VARNING!Läs bruksanvisningen före användning av maskinen.
WARNING!Read the instruction manual before using the machine.
ACHTUNG!Bitte lesen Sie die Betriebsanleitung vor Inbetriebnahme der Maschine
sorgfältig durch.
WAARSCHUWING!Lees de gebruiksaanwijzing voor het gebruik van de mach-
ine.
ATTENTION! Lisez le manuel d’instructions avant d’utiliser la machine.
ADVARSEL! Læs brugsanvisningen, inden maskinen anvendes.
Part No 94115-A

TPR 54, 30 kW - 2 Art nr 94115-A2017-06-29
Dustcontrol reserves the right to change specifications without notice and is under no obligation to alter
previously delivered products. Dustcontrol is not responsible for errors or omissions in this catalogue.
Dustcontrol reserverar sig för tryckfel och produktförändringar.
Keine Gewähr für Druckfehler. Produktänderungen vorbehalten.
Tillverkare/Manufactured by/Hersteller/
Fabrikant/Fabriqué par:
Dustcontrol AB
Kumla Gårdsväg 14
SE-145 63 Norsborg
Tel: + 46 8 531 940 00
Fax: + 46 8 531 703 05
suppor[email protected]
www.dustcontrol.com
Såld av/Sold by/Verkauft von/Verkocht door/
Vendu par:
Dustcontrol is niet aansprakelijk voor drukfouten in deze gebruikers handleiding of voor tussentijdse wij-
zigingen. Dustcontrol behoudt zich het recht voor de specificaties van haar machines te wijzigen zonder
voorafgaande aankondiging en is niet verplicht reeds geleverde machines hierop aan te passen. Uitvo-
ering en leveringsomvang kunnen plaatselijk afwijken.
Dustcontrol se réserve le droit de modifier les spécifications sans indication préalable et sans aucune
obligation de changer les produits déjà livrés. Dustcontrol n’est pas responsable des erreurs et omissions
faites dans ce livret.
Dustcontrol forbeholder sig ret til at ændre specifikationerne uden forudgående varsel og er ikke forpligtet
til ændring af tidligere leverede produkter. Dustcontrol er ikke ansvarlig for trykfejl etc. i denne manual.

TPR 50, 54 kW - 3 Art nr 94115-A
Innehållsförteckning
Säkerhetsföreskrifter _________ 5
Mått och uppställning_________ 5
Tekniska data_______________ 6
Funktionsbeskrivning_________ 7
Installation ________________7-8
Provkörning ________________ 9
Underhåll________________9-10
Tillbehör__________________ 11
Garanti___________________ 11
Felsökning________________ 12
Reservdelar_____________44-46
Vakuumventil______________ 56
EG-försäkran __________ 57 -58
Dustcontrol Worldwide_______ 59
Contents
Safety Considerations _______ 13
Dimensions and Arrangements 13
Technical Data_____________ 14
System Description _________ 15
Installation ______________15-16
Test Running ______________ 17
Service_________________17-18
Accessories_______________ 19
Warranty _________________ 19
Trouble Shooting ___________ 20
Spare Parts _____________53-55
Vacuum relief valve _________ 56
EC-declaration__________ 57 -58
Dustcontrol Worldwide_______ 59
Inhaltsverzeichnis
Sicherheitsvorschriften ______ 21
Maße und Aufstellung _______ 21
Technische Daten __________ 22
Funktionsbeschreibung ______ 23
Installation ______________23-24
Probelauf_________________ 25
Wartung________________25-26
Zubehör__________________ 27
Gewährleistung ____________ 27
Fehlersuche_______________ 28
Ersatzteile ______________53-55
Vakuumventil______________ 56
EG Konformitätserklärung_ 57 -58
Dustcontrol Worldwide_______ 59
SVENSKAENGLISHDEUTSCH
Inhoud
Veiligheidsvoorschriften______ 29
Afmetingen _______________ 29
Technische gegevens _______ 30
Systeem beschrijving________ 31
Installatie _______________31-32
Testen ___________________ 33
Service_________________33-34
Accessoires_______________ 35
Garantie__________________ 35
Probleemoplossingen _______ 36
Onderdelen _____________53-55
Onderdrukklep_____________ 56
EG-verklaring___________ 57 -58
Dustcontrol Wereldwijd ______ 59
NEDERLANDS
Sommaire
Conditions de sécurité_______ 37
Dimensions et Arrangements _ 37
Données techniques ________ 38
Description du système______ 39
Installation ______________39-40
Test de fonctionnements _____ 41
Service_________________41-42
Accessoires_______________ 43
Garantie__________________ 43
Dépannage _______________ 44
Pieces detachees ________53-55
Soupape de Régulation______ 56
CE de conformité________ 57 -58
Dustcontrol Worldwide_______ 59
FRANCAIS

TPR 54, 30 kW - 4 Art nr 94115-A2017-06-29
Sikkerhedsregler ___________ 45
Tekniske data______________ 46
Funktionsbeskrivelse________ 47
Dimensioner og opstilling ____ 47
Installation ______________48-49
Afprøvning________________ 49
Vedligeholdelse __________50-51
Tilbehør __________________ 51
Garanti___________________ 51
Fejlfinding ________________ 52
Reservedele ____________53-55
Vakuumventil______________ 56
EG-konformitetserklæring _ 57 -58
Dustcontrol Worldwide_______ 59
DANSK
Indholdsfortegnelse

TPR 50, 54 kW - 13 Art nr 94115-A
Safety Considerations
Read all instructions before attemting to operate
this machine.
Theequipmentmustbeinstalled andmaintainedpro-
perlybyqualifiedpersonnelwhohavestudy this user
instruction. Dustcontrol does not take responsibility
for defective installation or maintenance.
Warning! When using electric machines, basic sa-
fetyprecautions should alwaysbefollowedtoreduce
the risk of fire, electric shock and personal injury,
including the following:
1. Work area environment
Keep the area around the central unit clean.
Do not store or work with flammable liquids or
gases near the machine.
2. Overload
If there is an alarm signal it should be care-
fully checked out to see that the machine is
undamaged. If there are any damaged parts
these should be repaired by a Dustcontrol
authorized service centre. Always follow the
regulations pertinent to the material you are
working with. Do not use the machine for pur-
poses that it is not intended for.
3. Bodily injuries Warning - High negative
pressure
Do not start the pump without having it con-
nected to the duct work. Do not adjust the
vacuum relief valve while the pump is ope-
rating. Never let the suction come in contact
with parts of the body, for example a hand.
The pump generates a high negative pressure,
severe injury may result.
Warning - Very hot exhaust air
Exhaust air can be very hot, up to 150o C.
4. Electricity
A separate lockable disconnect must be instal-
led where it is readily accessible to the pump.
Do not repair the electric components yourself,
get somebody qualified. Faults may cause
injury. The electrical connections may only be
performed by a certified electrician. See also
under section 7, ’Warning’.
5. Important measure
The electrical disconnect should be locked in
the ”off” position before demounting the safety
panels or ducting.
6. Checking for damage
Check the machine regularly for damage. If
there are any damaged parts these should be
repaired by a Dustcontrol authorized service
centre.
7. Warning
Use only accessories and replaceable parts
which are available in Dustcontrol catalogue.
When using non-genuine parts, especially
filters and plastic sacks, dust leaks could occur
which may be hazardous to health.
Dimensions and Arrangements
TPR 35, TPR 40, TPR 43, TPR 47, TPR 50, TPR 54
ENGLISH

TPR 54, 30 kW - 14 Art nr 94115-A2017-06-29
V
Hz TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50 TPR 54
11 kW 15 kW 18.5 kW 18.5 kW 22 kW 22 kW 30 kW 30 kW 30 kW
220-240/
380-420 50 - 106802 107202 107252 107702 107752 109202 109252
380-420/
660 50 106600 106800 107200 107250 107700 107750 109200 109250
500 50 - 106801 107201 107251 107701 107751 109201 109251
575 60 - 106806 107206 107256 107706 107756 109206 109256
220/440 60 - 106804 107204 107254 107704 107754 109204 109254
Technical Data
CAPACITY AND POWER CONSUMPTION
POWER RATING
Part No.
e capacity curves for Dustcontrol vacuum producers have been measured
and are stated empirically. Outlet pressure losses from a normal outlet (silen-
cer, back-ow valve/bend) have been accounted for in the curve. Additional
equipment such as a diuser can result in increased pressure loss and must be
taken into consideration.
Stated air-ows are for standard air (101.3 kPa@ 20oC).
e stated curves are for negative application, all pressures stated are
assumed to be below relative atmospheric pressure at sea level. ese
devices can also be used for positive pressure application and will
generate a greater pressure dierential.
Description TPR 35 TPR 40 TPR 43 TSR 43 TPR 47 TSR 47 TPR 50 TSR 50 TPR 54
Motor kW 11 15 18,5 18,5 22 22 30 30 30
Pump rpm 3500 4000 4300 4300 4700 4700 5000 5000 5350
Weight kg 400 400 430 430 450 450 530 530 530
Max dP kPa 22 26 28 46 29 50 30 54 30
Nom. Pressure kPa 20 22 22 35 23 37 25 40 25
Max Q m3/h 1000 1200 1400 650 1500 700 1600 800 1750
Sound Level of
Unit 1 m dB(A) 66 66 66 66 66 66 66 66 66
Inlet/Outlet Ømm 160/160 160/160 160/160 108/108 160/160 108/108 160/160 108/108 160/160
kPa Pu
60
50
40
30
20
10
0
10
20
30
kW P
200 400 600 800 1000 1200 1400 1600
7
6
4
8
1
7
5
3
2
1
68
425
3
Q
m3/h
1. TPR 35 11 kW
2. TPR 40 15 kW
3. TPR 43 18,5 kW
4. TSR 43 18,5 kW
5. TPR 47 22 kW
6. TSR 47 22 kW
7. TPR 50 30 kW
8. TSR 50 30 kW
9. TPR 54 30 kW
9
9

TPR 50, 54 kW - 15 Art nr 94115-A
ENGLISH
System Description
Regenerative blowers
Dustcontrol’s turbopumps are regenerative blo-
wers. TPR has two impellers that are connected
for parallel flow. The impellers rotate in the blower
housing through extremely low tolerances. The
pump cannot tolerate contaminated airflow. TPR
compresses air and it is therefore natural that it
becomes hot while running.
Cooling air
Turbopumps with TPR designation are parallel
connected two stage belt driven units. Cooling air
is bled into the pump through a vacuum relief valve
which is adjustable. The vacuum pressure in the
system is thereby maintained at a constant level
even if the airflow changes.
The motor and vacuum relief valve receive cooling
air from the bottom of the unit housing. The free
passage of cooling air must be ensured. As stan-
dard screen skirts are delivered with the pump as
an protecting against leaves, papers etc.
Back flow valve
The pump is delivered standard with a back flow
relief valve. In multiple pump installations air will
not flow back through a non-operating pump.
Belt drive
The pump is belt driven. Drive ratio and motor size
determine the capacity of the pump.
If changes are to be made to performance charac-
teristic of the pump, this can be done by changing
the motor and drive ratio. Contact Dustcontrol
and you will recieve more information. Please see
addresses and phone numbers on the last page of
this document.
Thermal overload protection
For protection on the pump bearings the pump has
thermal protection which will shut down the pump
at 120OC. The thermal protection has to be con-
nected to the control panel.
Installation
A. Allowed pressures during installation.
B. Do not lift from this side.

TPR 54, 30 kW - 16 Art nr 94115-A2017-06-29
Installation
C. The pump should be installed on a concrete pad. A second pump may be moun-
ted on the top of the first pump.
1. Ancor the pump to the concrete pad.
2. Remove the pump covers and assemble the
protection screen skirt if this is required (A).
3. Connect the ducting to both the inlet and the
outlet. Do not start the pump without having it
connected to the ductwork.
4. The pump inlet should always be connected to a
separator with a filter unit (B). The pump cannot
tolerate contaminated airflow .
5. Extra silencing can be installed if the outlet
sound level is to be lowered from appro-ximately
75 dB(A) to approximately 62-64 dB(A). See Ac-
cessories on page 18.
6. If the outlet is vertical, and exposed to the
elements, rain protection should be installed (C)
Exhaust air can be very hot, up to 150 OC.
7. Electrical connections may only be performed
by a certified electrician. A separate locka-
ble disconnect should be installed where it
is readily accessible and within view of the
pump.
8. Thermal overloadprotection mustbeinstalled to
validate the warranty.
9. The control panel must be equipped with an
overload protection that should be adjusted and
tested bya certifiedelectrician. Checkforcorrect
motor rotation.

TPR 50, 54 kW - 17 Art nr 94115-A
Test Running
1. Verify that the power is locked out. Inspect the
belt tension (Figure B next page), rotate the
pump and listen for any sound indicating worn
bearings or misaligned impellers. Check that
the inlet and outlet are properly connected.
Also check that the vacuum relief valve is con-
nected.
2. Mount the covering panels. Check that no per-
sons can be hurt if the pump starts and that all
outlets are closed.
3. Connect a manometer for negative pressure
calibrated to min. -50 kPa to the suction side
as close to the pump as possible.
4. Power up the pump and listen carefully for the
following sounds; A high pitch whine is nor-
mal sound from the impeller blades. As pump
draws cooling air from the vacuum relief valve
a weak hissing should be heard.
5. Measure the pressure. Compare with the di-
mension point. The pressure can be adjusted
by adjustment of the vacuum relief valve. See
page 17 - Adjusting the vacuum relief valve.
6. Check the function and tightness of the con-
nected exhaust system.
7. Open the number of outlets the system is di-
mensioned for. The vacuum relief valve should
now be totally closed.
8. It is normal that the pump becomes hot during
operation.
The pump should be inspected at least twice a
year and lubricated according to the lubrication
intervals. See page 17.
1. Start the pump and listen for abnormal
sounds. When all outlets are closed a weak
hissing sound should be heard from the va-
cuum relief valve.
2. Shut off the pump and lock out the electrical
service.
3. Remove the protective panels from the pump.
4. Rotate the pump manually and listen for any
sounds indicating a worn bearing or misligned
impellers.
5. Check the condition and tension of the drive
belts. The drive belts are matched, therefore
new and old belts should never be used to-
gether. Always change the whole set. (A).
Changing the belts
- Lift the motor mounting plate with nut (1).
- Change belts.
- Tighten the belts with nut (2) and adjust to the
tension illustrated (B).
Service
ENGLISH

TPR 54, 30 kW - 18 Art nr 94115-A2017-06-29
Service
6. Check that the axles, pump and motor are
parallel and the pulleys are true. The belts
should not run on an angle into the pulleys.
The inclination of the pump can be changed
with screw (3), fig C.
7. The bearings of the turbopump should be
lubricated with Dustcontrol bearing grease for
turbopumps, Part No. 9928.
Lubrication
- The front bearing should be lubricated using
the grease nipple (4), fig (C). Press grease in
until it comes out along the axle.
- The back bearing should be lubricated by re-
moving the finned bearing cover plate (5) and
checking the condition of the grease. Fill the
cavity 2/3 full with new grease.
- Exchange the O-ring, Part No. 4789 and re-
place the bearing cover plate.
p TPR 54
22 kPa 1500 h
25 kPa 1500 h
28 kPa 1000 h
30 kPa 750 h
40 kPa -
8. Disassemble the vacuum relief valve (D).
Clean and lubricate shaft and bearings. Check
the rubber gasket (E). Change if cracked or
harden (Part No. 4710).
Check the function of the hydraulic
damper (F).
Adjusting the vacuum relief valve
The valve is pre-adjusted with a negative pres-
sure (18 kPa). If this is to be adjusted the following
procedure is used:
- Connect a manometer to the suction side and
measure with fully closed inlet.
- Shut down the pump and demount the vacuum
relief valve.
D1.
4.
2.
3.
E
- Remove the damper cover (1) and measure
distance A.
- Loosen the locking nut (3) and adjust the
spring tension by turning the spring plate (4).
The compression of the spring (2) determines
the opening pressure. Changing the distance
A by 1.5 mm will give a corresponding change
in pressure of 1 kPa.
- Remount the valve after adjustment and test
the pressure.
9. Inspect all cables and connections, repair if
neccessary.
10. Remount the protective panels, power up the
pump and give it a test run.
F
Lubrication Interval