DYCON CLEANTEC D8 Star Ride on Max User manual
D8 Star Ride on Max
Operator manual
Dycon Cleantec Co.,Ltd
www.dycon.com.cn
Please read this operator manual carefully before use
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contents
1.0summary...........................................................3
2.0summaryofsecuritymatters............................................3
3.0technicalparameter...................................................4
4.0machineloadingandunloading..........................................5
5.0disassemblyofmachine................................................5
6.0instructions..........................................................5
6-1view ............................................................5
6-2view ............................................................6
6-3view.............................................................6
6-4view.............................................................6
6-5view..............................................................7
6-6view..............................................................7
6-7brushinstallationdiagram............................................7
6-8suctioninstallationdiagram...........................................8
6-9accumulatorlinkdiagram.............................................8
7.0maintenance..........................................................8
8.0common faults and processing methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D8explosiondrawing ...................................................11
D8explosiondrawing ...................................................12
D8explosiondrawing ....................................................13
D8explosiondrawing ...................................................14
D8explosiondrawing ....................................................15
D8explosiondrawing ....................................................16
explosiondrawinglist.....................................................17
Warrantycard ..........................................................21
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summary
attention ：Please read this manual carefully before operating D7
floor scrubber.
introduction
D8 is a compact mini automatic ride on floor scrubber, suitable for using in medium
environment, for cleaning stains on various hard floor, it can remove the stains and not
absorbed by the floor cleaning solution recovery, it is a simple and high-efficient cleaning tool.
usage
Widely used in a large area of the airport, commercial complex, sports stadiums, municipal,
inter-city train, factory production workshop, purifying workshop, food processing, electrical
and top five-star hotel of semi open square, underground parking, building channel site, regular
circulation of the rapid mechanical floor cleaning, cleaning operations more efficient.
The device is not suitable for use in the rain or placed under the gun. It is strictly prohibited to
use the equipment in the flammable and explosive environment to collect dangerous dust or
flammable liquid. In addition, the equipment is not suitable for the use of transport.
Summary of security matters
attention: operator must read this manual carefully
●Before starting any work,be sure to be familiar with all the design,control methods and
functions of this machine.
●first use of the machine, the operator should be placed in the open area to understand its
various function
●Before starting any operation,check the machine and its parts in general and in state of
operation.
●If the machine doesn’t work properly,you cant use.
●The operator must be applied to the appropriate application areas when they operate the
machine.
●Operation attention to the obstacles in the workplace.such as stairs,shelves and pay
attention to the people around,especially in children.
●Using a suitable cleaning agent.washing machine cleaning agent is used only in accordance
with the use of detergent manufactures,the use of cleaning agent according to the
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appropriate does and limit requirements.
●Only by those who have received appropriate training using appropriate tools for
maintenance and repair of the washing machine.
●The cleaning or maintenance of the washing machine to turn off power or remove the
battery.
●To prohibit the use of high-pressure water or steam cleaning equipment for the washing
machine.
●The prohibition of electrical components of water.
Note: the use of this cleaning machine to clean up flammable liquids, solvents, fuel,
active metal water vapor or flammable dust.
item
parameter
voltage rating
DC24V
Working width
660mm
Suction width
980mm
efficiency
3800 /h
brush
325mm×2
Brush speed
180rpm
Brush motor
380W×2
Brush pressure
30kg
Suction motor
500W
Vacuum degree
160mbar
Working motor
500W
speed
0-6km/h
maximum gradability
10degrees（without water）
5
turning radius
900mm
Solution tank
90L
Recovery tank
100L
Noise level
68dB
Battery
Standard 2×DC12V/100Ah/3H
max 2×DC12V/150Ah/3H
Weight
170kg
Package
Special packing fit for forklift loading and
unloading. Can not stack. The net weight
is260kg(without packing)
dimension：
length：1400mm
width：750mm
Height:1390mm(standard pallet）
1340mm（lower pallet）
machine disassembly
Take the bag-packed machine in a wide
area to remove the outer packing.
remove the wedge of the fixed wheel.
Check if the brush base and squeegee
mounting brackets are raised.
release the motor brake handle after
lifting.
release the motor brake handle after
lifting.
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direction for use
①power indicate light
②power key switch
③quantity of electricity：three lights
are all on when full power, if only
left light flashed, please
immediately turn off the machine
and charge the battery
④the front and rear walking
converter
⑤Emergency stop switch
⑥loudspeaker button
⑦squeegee lifting handle （(when the power
lock open, put down this handle, the suction
motor will work automatically, at this
moment the machine can not backward, the
handle must be raised it.
⑧brush lifting handle⑨accelerator pedal,brush
will work)
⑨accelerator pedal(from shallow to deep, the
machine will from slow to fast)
⑩charging socket
⑪Water valve switch adjustment button: twist
loose up to open -
Big, down by the small - off
⑫water gauge
⑬water tank handle：
holding and pull it out to
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open the recovery tank.
○
14 recovery tank
○
15 solution tank
○
16 squeegee
○
17 drain out pipe
○
18 filling pipe end
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○
19 drive axle electronic brake conversion
handle.
:Dial up to stop the use of electronic brake
machine can not use the electric power to
walk, you can use human resources.
Dial down to enable electronic brake, foot
pedal can walk, release the
pedal will automatically stop
the brake, using human
power to push.
○
20 water filter （back）：There is a filter in
front and behind （the back
one can be removed.
○
21 Vacuum suction filter net
○
22 Floating plate
○
23 Sewage suction port
○
24 brush pedestal
Brush installation diagram：
1.put ⑧handle up
2.○
24 brush pedestal will rise automatically
3.the brush on the ground, from the side to push
it into the brush under the lid, Visual Basic is the
brush cover round center.
4.put ⑧handle down, the brush cover
down automatically on the brush plate
5.stepping on ⑨the pedal to intermittent
light two or three, the brush will be
automatically installed.
9
1)
1.daily maintenance：
（1）Washing brush with water, suction and residual detergent, and drying.
（2）drain out the water both in solution tank and recovery tank, and clean by clean
water.Check if there are debris left, if yes, please remove immediately
（3)do not put water in the tank for a long time(especially containing detergent)
to keep tank water tank without water after work.
（4）raise the squeegee assembly off the floor and wipe the rubber with a wet towel
（5)
（6）charge the battery.（ensure that the battery has a complete charging time after using
intermittent charging can not replace the complete charging ）
2.weekly maintenance
Squeegee installation diagram：
1.put squeegee in the correct location of tank back,
then pull out the suction pipe joint out of the
cylinder into the middle of the water column
（A）
2.put the bottom of stud insert (B)
3.The plum nut (C) according to the direction
indicated by appropriate tightening will be
installed by hand.
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（1）check inlet filter and Inlet filter for dirt，wash and dry the sponge and put it back.
（2）Check if the water absorbent strip and the ground contact is uniform, if not, please
adjustment
（3）Check if all wheels of machine twine with hair,if so，remove it immediately.
（4）If the use of fire hydrant water ，check filter net once a week，remove object
immediately.
Cleaning should pay attention to the motor inlet is absolutely not water, in order to
prevent misuse, it is recommended to cover the motor in the air inlet
3.monthly maintenance
（1）If the use of city water，check filter net once a month.
Make a deep cleaning of rotary wheels every month,clean hair in it，properly refueling.
（2）Check if the rubber blade is wear or scratched，if need,change another side
（3）Check if the charger is normal.remove stains on charger. if the electric cable and
charger become flexible and the charger is tympanites
（4）Put machine in a dry place.if not,machine life will be reduced.
motor maintenance
（1）please contact floor scrubber manufacturer directly.
（2）every 250 hours of use, should check the motor brushes. If the wear is serious, please
contact the manufacturer to replace.
battery maintenance
（1）Intermittent charging can not replace the full charge .
（2）Full charge refers to uninterrupted charging time is greater than 8 hours.
（3）charging when battery low power.Prohibited to continue using after a period of time.
（4）keep battery surface clean.
（5）regularly check whether the battery cable wear and contact loose, if necessary, please
replace..
machine storage
（1)stored in the room, stored in a dry place.
（2)upright storage.
（3)Dry machine surface and open recovery tank.
（4）drain solution and recovery tank.
（5）if the storage place is extremely cold, need to keep the machine completely dry before the
storage machine, in order to avoid low temperature damage.
8.0 common faults and solutions
fault
reason
solution
Machine not
working
Not open power switch
Open power switch
Emergency stop switch not reset
Reset emergency stop switch
Walking motor in the state of
Reset push control rod of
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push
walking motor
Battery low power
charging
Battery damage
Replace battery
Battery connection line loosen
tighten connection line
Fuse damage
Replace fuse
Power key switch damage
Contact supplier
Brush motor
not working
Brush not contact with floor
Put down brush
Low battery
Charging
Brush lifting protection switch
damaged
Contact supplier
Brush motor damaged or its line
damaged
Contact supplier
Brush motor carbon brush wear
Contact supplier
Electromagnetic switch damage
Contact supplier
Machine not
running
Controller overload protection
start
Turn off the power switch
and wait for 2 minutes
Walking motor in the state of
push
Reset push control rod of
walking motor
Controller damaged
Contact supplier
Drive motor or its line damaged
Contact supplier
Brush motor carbon brush wear
Contact supplier
Suction
pump can
not run
Suction pump overload fuse burn
off
Replace fuse
Water pump or line damage
Contact supplier
The suction pump wear serious
Contact supplier
Poor water
absorption
performance
The ball valve is too small or
closed.
Adjust flow switch
Flow switch is too small or
closed
Adjust flow switch
Solution hose or filter blockage
Rinse pipe or filter strainer
with clean water
Drain solenoid valve blocking
Open water solenoid valve
cleaning
Poor water
absorption
performance
recovery tank full
Drain recovery tank
The pipe plug is loose.
Tighten the pipe plug.
Floating ball filter blocking
Rinse floating ball filter
Squeegee assembly blocking
Rinse squeegee assembly
Rubber abrasion
Change the other side of
replace
Rubber position is not correct
Adjust the rubber
The suction pipe is not
connected reliably with the
squeegee assembly
Reliable connection suction
pipe
12
Suction pipe blockage
Clear blockage
Water absorption pipe damage
Replace
recovery tank cover sealing strip
Cover up
recovery tank cover sealing strip
Replace sealing
Suction pump damage
Contact supplier
Short
running
time
Battery low
charging
Battery damaged
Replace battery
Battery need maintenance
Check battery maintenance
Charger damaged
Repair or replace charger
attention:extra tip
When a higher step or obstacle is encountered on the ground to block，the machine may
not pass，even treat accelerator continuously,Probably not.In order to protect the motor from
being burnt，the controller initiates overload protection，temporarily disable the accelerator
pedal。
Eliminate overload protection：
Turn off the power switch and wait for 2 minutes 。
If you
must pass through the machine can not go through obstacles，lease lift the handle indicated in
Figure ○
19 of the instruction manual。Think of a way to use human resources.
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D8 爆炸图二
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