Dynaflox ultraD User manual

ultra
DWater Meter
Manual
Dynaflox Shanghai Co., Ltd.
03/2016

ultraD Series Water Meter Manual
Contents
1. Overview and Warnings......................................................................................................................................... 1
2. Technical Specifications......................................................................................................................................... 2
3. Installation................................................................................................................................................................. 3
3.1 Dimensions and Installation.............................................................................................................................3
3.2 Location and Position....................................................................................................................................... 5
4. Display Description..................................................................................................................................................6
4.1 Digital Display (DN15-25)................................................................................................................................ 6
4.2 Digital Display (DN32-300).............................................................................................................................. 6
5. Modbus Communication Protocol.........................................................................................................................7
5.1 Modbus-RTU Protocol Introduction................................................................................................................7
5.2 Modbus-RTU Protocol Message Frame........................................................................................................7
5.3 Register List....................................................................................................................................................... 8
6. Handheld Operator Description.......................................................................................................................... 11
7. Replace Battery..................................................................................................................................................... 12
8. Troubleshooting and sales commitments.......................................................................................................... 13
8.1 Common Troubleshooting..............................................................................................................................13
8.2 Warranty............................................................................................................................................................13

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1. Overview and Warnings
The measurement method of ultraD water meter is based on dual path, transit-time, ultrasonic technology.
The ultraD water meters combine measurement, calculation and display, and can be widely used for regional
water supply systems and cooling water systems, etc. Read these instructions carefully before beginning
installation and save them for future reference.
This product is a precise measuring instrument and has been thoroughly inspected and tested before
shipment. So the calibration, maintenance and replacement should be operated by professionals. For
more technical support, please contact us.
The lead seal of the meter should not be destroyed. Otherwise, we are not responsibility for warranty.
This product is suitable for measuring clean water or homogeneous liquid in full filled pipes, not suitable
for measuring underground muddy water.
To select the installation location, please pay attention to the following points:
1. Do not install the meter near the variable frequency pump, electric machinery or other electromagnetic
interference environment.
2. If the installing pipe is connected by contracted pipe, expanded pipe, bends or other flow disturbers,
please select other installation location or rectify the pipeline (If you need the meter without installation
requirement of straight pipe, please contact the factory).
3. The preferred installation location is horizontal pipe, followed by the vertical pipe with upward (or obliquely
upward) flow, avoiding the downward (or obliquely downward) flow to prevent the partially filled pipe.
4. Since air collects at the highest point of the pipe, installation of the water meter should be at the lowest
point to avoid measuring errors.
Before installing the meter, ensure that the circulation line has been cleaned to prevent any stones, sand
or other debris.
It is recommended to install valve in the pipeline before and after the meter for easy maintenance. After
the meter is installed and before opening the pipeline valves, be careful not to form a negative pressure
in the pipe of the meter installation location, in order to avoid damage to the meter.
After installation is complete, it is recommended to keep the lid closed to avoid direct sunlight exposure.
If you do not use cable communications, please keep the cable for later use.
When communicating, do not make any cables of this product near heat sources to avoid damage to the
cable insulation layer caused by the deformation of the cable, so as not to cause fire or electrical
accident.

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2. Technical Specifications
Maximum Working Pressure
1.6MPa
Temperature Class
T30, T50 (Higher temperature customizable)
Accuracy Class
Class 2 (ISO4064:2005)
Battery Life
10 years, 20 years
Ingress Protection
IP68
Environment Temperature
-20~70oC, ≤100%RH
Pressure Loss
△p10
Climatic and Mechanical Environment
Class C
Electromagnetic Environment Class
E2
Flow Profile Sensitivity
U3/D0
Display
9 digit LCD Display + prompts
Cumulative flow (m3), Instantaneous flow (m3/h), Flow
direction, Alarm, Battery level, Output mode, etc.
Connections
Threads (DN15-40), Flanges (DN50-300) according to
DIN (EN1092-1) (Other standards customizable)
Date Storage
Store the data in last 7×24h, 365 days and 72 months
Output (optional)
RS485 (ModBus), M-Bus, OCT pulse, two wire 4-20mA
Accessories
Wireless GPRS/GSM, Wireless handheld operator
Power Consumption
<0.5mW
Cable Length
Standard 1m (Other requirements customizable)

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3. Installation
3.1 Dimensions and Installation
DN15-DN25
DN32-DN40
Meter
Size
(mm)
15
20
25
32
40
(inch)
1/2
3/4
1
1 1/4
1 1/2
L- Length (mm)
165
195
225
260
300
B - Width (mm)
100
100
100
90
130
H - Height (mm)
83
83
83
130
132
H1 - Height (mm)
166
166
166
226
225
h - Height (mm)
22
22
22
19
20
L1-Length (mm)
260
290
345
385
430
Weight
(kg)
SS
1.0
1.2
1.4
4.8
6.5
Brass
0.14
0.52
0.81
1.57
3.39

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DN50-DN300
Meter
Size
(mm)
50
65
80
100
125
150
200
250
300
(inch)
2
2 1/2
3
4
5
6
8
10
12
L- Length (mm)
200
200
225
250
250
300
350
450
500
B - Width (mm)
125
142
186
204
240
285
340
395
445
H - Height (mm)
180
185
213
226
231
280
327
374.5
414.5
h - Height (mm)
65
68
93
102
112
142.5
170
197.5
222.5
d x n
18x4
18x4
18x4
18x4
18x4
22x8
22x8
22x12
22x12
K (mm)
125
145
160
180
210
240
295
355
410
Pressure (MPa)
1.6
1.6
1.6
1.6
1.6
1.6
1
1
1
Weight
(kg)
SS
9
11
13
16
21
29
46
60
74
Cast Iron
6
6.5
13
16
21
30
45
55
68
Remarks
d: diameter of bolt holes, n: numbers of bolt holes, K: central circle diameter of bolt holes
*Other requirements customizable

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3.2 Location and Position
Only suitable for bulk water meters from DN50 to DN300
A) Proper Installation B) Wrong Installation
C) Recommendations for achieving top performance
3 pipe diameters before and
after elbows (90o)
Minimum of 6 pipe diameters before
and after
Minimum of 10 pipe diameters after
pumps
Minimum of 6 pipe diameters before
T connections
Minimum of 6 pipe diameters after
strainers
3 pipe diameters before and after
elbows (90o) in vertical installations

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4. Display Description
The cumulative flow, instantaneous flow and the status flag are displayed on the LCD screen. It can offset
the drawbacks of the past magnet rod operation which requires to switch the display screen to see all
parameters of the meter. Operators can check the meter status at any time without a magnet rod.
Digital display contents are as follows:
4.1 Digital Display (DN15-25)
LCD display: The switch between different screens is achieved by the light button. The light button can work normally
when the light intensity meet the requirement. When it's dark, a lamp can be used to illuminate the light button.
4.2 Digital Display (DN32-300)
Leak detection
Battery
Serial number
IR Communication
Time
Communication Status
Alarm
Temperature
LCD Displayer
IR Communication
Light button
IR Communication
Pulse output
Volume
Flowrate
Flow direction
Low battery alert
Leak detection
Alarm

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Flow direction
Alarm, means empty pipe or error
The pulse output function has been open
Infrared communication
The battery power is low, please replace the battery as soon as possible
Leakage occurred in the pipe
m3Volume units (can be set GAL (US gallons) and L units according to customer requirements)
m3/h Flowrate units (can be set GPM (US gallons) and L/min units according to customer
requirements)
5. Modbus Communication Protocol
5.1 Modbus-RTU Protocol Introduction
Ultrasonic water meter supports Modbus-RTU protocol. Baud rate: 1200, 2400, 4800, 9600 optional.
Character type 8 data bits, no parity bit, 1 stop bit
5.2 Modbus-RTU Protocol Message Frame
Start Bit
Address
Code
Function
Code
Data Area
CRC Code
Terminator
4 characters’
time
1 byte
1 byte
2 bytes
(register
address)
2 bytes
(number of
register)
16 digital
4 characters’
time
Start Bit: under RTU mode, messages start to send by interval time of 4 characters.
Address Code: Within a network, the address code is unique, range: 1--247. Address 0 is used as a
broadcast address, not for stand-alone communications.
Function Code: the water meter only uses function code 03, namely: read register data.
Data Area: corresponds to the function code 03, there are a total of four bytes when the mainframe sends
commands:

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2 bytes
(register address)
2 bytes
(number of register)
The first two bytes are the first address of the register to be read;
The last two bytes are the number of register to be read (up to 22).
1 byte
the number of bytes in data
area
N bytes
specific register data
When the machine responds, the first byte is the number of bytes in data area (not including itself);
The following bytes in data area are the value of the register to be read; the length is determined by the first byte.
CRC Code: two-byte error detection code. Low byte is in front of high byte.
Terminator: after the transfer of the last character, the pause time of 4 character marks the end of the
message.
5.3 Register List
Baud rate
1200
2400
4800
9600
Parity bit
None
Stop bit
1
Data bit
8
Address
Length
Data Type
Data Content
Unit
Remark
0
2
long
Instantaneous flowrate
L/h
2
2
long
Positive cumulative flow
(integer part)
m3
4
2
long
Positive cumulative flow
(decimal part)
mL
6
2
long
Negative cumulative flow
(integer part)
m3
8
2
long
Negative cumulative flow
(decimal part)
mL
10
2
long
Run time
s
12
2
long
Fault time
s
14
2
long
Battery voltage
mV
16
1
int
Error code
Historical data
0x9000
1
int
Number of historical data
per hour
0x9001
1
int
Number of historical data
per day

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0x9002
1
int
Number of historical data
per mouth
Historical data per hour
0xA000
2
long
Time
0xA002
2
long
Positive cumulative flow
(integer part)
m3
0xA004
2
long
Positive cumulative flow
(decimal part)
mL
0xA006
2
long
Negative cumulative flow
(integer part)
m3
0xA008
2
long
Negative cumulative flow
(decimal part)
mL
0xA00A
2
long
Time
0xA00C
2
long
Positive cumulative flow
(integer part)
m3
0xA00E
2
long
Positive cumulative flow
(decimal part)
mL
0xA010
2
long
Negative cumulative flow
(integer part)
m3
0xA012
2
long
Negative cumulative flow
(decimal part)
mL
……
Historical data per day
0xB000
2
long
Time
0xB002
2
long
Positive cumulative flow
(integer part)
m3
0xB004
2
long
Positive cumulative flow
(decimal part)
mL
0xB006
2
long
Negative cumulative flow
(integer part)
m3
0xB008
2
long
Negative cumulative flow
(decimal part)
mL
0xB00A
2
long
Time
0xB00C
2
long
Positive cumulative flow
(integer part)
m3
0xB00E
2
long
Positive cumulative flow
(decimal part)
mL
0xB010
2
long
Negative cumulative flow
(integer part)
m3
0xB012
2
long
Negative cumulative flow
(decimal part)
mL
……
Historical data per month
0xC000
2
long
Time

ultraD Series Water Meter Manual
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0xC002
2
long
Positive cumulative flow
(integer part)
m3
0xC004
2
long
Positive cumulative flow
(decimal part)
mL
0xC006
2
long
Negative cumulative flow
(integer part)
m3
0xC008
2
long
Negative cumulative flow
(decimal part)
mL
0xC00A
2
long
Time
0xC00C
2
long
Positive cumulative flow
(integer part)
m3
0xC00E
2
long
Positive cumulative flow
(decimal part)
mL
0xC010
2
long
Negative cumulative flow
(integer part)
m3
0xC012
2
long
Negative cumulative flow
(decimal part)
mL
……
Definition of error code
10
Sound wave
receiving
timeout
Check whether blank pipe or
bubbles in water
01
Velocity out
of range
02
Water
temperature
out of range

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6. Handheld Operator Description
The accumulative flow, instantaneous flow and the status flag of the meter are displayed on the LCD
screen without additional operations, but in order to meet some users’ special requirements, the company
has developed a special tool to configure the meter - wireless handheld operator. It has the following
functions:
1. Read the current data, including accumulative flow, instantaneous flow, battery level, time and host
number.
2. Query the historical data: the number of records, historical accumulative flow, etc. The data is saved
in the handheld operator as .CSV format, and can be open by excel when exported to a computer.
3. Parameter settings: including user setting, factory setting, pulse setting and the current setting. The
factory setting can be statically set to zero, cut the zero point, set the time and change the password, meter
factors and accumulative flow, etc.
4. Parameter query: including software version, MBUS, pulse, display units and current, etc. The
relevant operating instructions of infrared handheld operator refer to "infrared handheld operator manual."
For customers who need to order infrared handheld operator, please specially note when ordering the
meters.
Note the following information when using infrared handheld operator:
1. The infrared handheld operator must be used within 0.5m from the infrared probe, beyond the scope
will lead to failure reading.
2. Please align the infrared probe at the infrared interface of the meter. Failure reading indicates that the
infrared probes are not aligned, please re-align.
3. The infrared handheld operator is powered by three 5-size rechargeable battery. When the battery is
fully charged, the voltage is usually 4.2V-5.3V. When the battery voltage is lower than 3.3V, it indicates that
the voltage is too low, please recharge the battery timely, otherwise it will shut down automatically or fail to
boot.
4. The factory setting can be only set by the factory in principle, and has been password protected. In
some special circumstances, if customers need to use the factory settings, please contact the factory to get a
password.

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About the detail operation, please see our handheld operator manual.
7. Replace Battery
This product uses 3.6V lithium battery and the battery can be used for more than 10 years.
When battery voltage is low, the screen will display the symbol, indicating that the user needs to replace
the battery.

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8. Troubleshooting and sales commitments
8.1 Common Troubleshooting
If the product has the following problems, please refer to the solution. If other faults, please contact the
factory for repair.
Fault code
Fault Detail
Solutions
Err 01
Operation error
Contact factory
Err 10
Long-term
display
1. Empty pipe
2. Meter failure
1.Make the pipe be filled with
water 2.Contact factory
Frequently
display
The liquid has excessive
bubbles or impurities
Release the air or remove the
impurities.
Display“ ”
Battery voltage is low.
Replace the battery.
8.2 Warranty
Dynaflox follows the enterprise culture of "Respect, Harmony, Innovation and Integrity", respect the interests
of our customers, we solemnly promise to you:
1. From the date of delivery, meters enjoy one year free warranty.
2. If user demands, the company will appoint professional technician to help users solve the problem at the
first time.
3. Dynaflox will not be responsible for and will have no obligation under the Warranty to the following
situations:
1) Damage caused by human factors, such as smashing, wrestling, etc.
2) Damage caused by irresistible factors, such as lightning, etc;
3) The product is opened, modified or repaired by any person other than a technician from Dynaflox or if it is
repaired using unauthorized parts.
4) Damages caused by failing to follow the instructions of the manual to install, use or maintain the meter.
5) For the above reasons the maintenance expenses should be beared by users.

ultraD Series Water Meter Manual
NivoTech
www.nivotech.dk
Dynaflox Shanghai Co., Ltd.
www.dynaflox.com
*The Company reserves the right to modify the information of the products. It is subject to change without notice
*Publication Date: June, 2015
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