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12

Replacing the rubber element
1. Lift the upper part of the machine (1) to relieve the load
on the rubber elements.
Replacing the front rubber elements:
2. Loosen the screws (2) on both sides of the machine.
3. Lift the machine approx. 10-15 cm (4-6 inches).
Risk of personal injury if the spacer is not used
netween the top and bottom part.
4
3
4. Place a spacer (3) between the top and bottom part.
3. Loosen the nuts and lift off the old rubber elements(4).
Fig. Removing t
h
e ru
bb
er e
l
ement
1. Top
2. Screw
3. Spacer
4. Rubber element 4. Clean the contact surfaces on the rubber elements.
5. Fit the new rubber elements (4) by hand.
6. Remove the spacer (3) and lower the upper part (1).
7. Tighten the screws (2). Tighten dry to 23 Nm.
8. Tighten the internal nuts (5) dry to 23 Nm.
Replacing the rear rubber elements:
The top must not be lifted (6) in the safety bar(6).
9. Lift the upper part of the machine (1) to relieve the load
on the rubber elements.
10. Loosen the screws (7) on both sides of the machine.
Fig.
l
i
f
ting t
h
e ru
bb
er e
l
ement 4.
Rubber element
5. Internal nuts
11. Lift upper part the machine approx. 10-15 cm (4-6 inches).
Risk of personal injury if the spacer is not used
between the top and bottom part.
12. Place a spacer (8) between the upper part and bottom
part.
13

Fi
g.
R
emov
i
ng t
h
e ru
bb
er e
l
ement
1. Top
6. Safety arch
7. Screw
8. Spacer
9. Rubber element
6
7
13. Loosen the nuts and lift off the old rubber elements (9).
14. Clean the contact surfaces on the rubber elements.
15. Fit the new rubber element (9) by hand.
10
9
16. Remove the spacer (8) and lower the upper part (1).
17. Tighten the screws (7). Tighten dry to 23 Nm.
18. Tighten the internal nuts (10) dry to 23 Nm.
Fi
g.
Fi
tt
i
ng t
h
e ru
bb
er e
l
ement
9. Screw
10. Nut
14

Removing the drum
Removing the drum
1. Remove the screws (1) holding the scrapers (2) in
position.
2
5
Fig. Removing t
h
e protective cover
3. Screw
4. Protective cover
5. Screw
2. Remove the screws (3) for the protective cover (4).
3. Lift the machine.
Risk of pinch injuries between drum and pallet lift.
4. Use a pallet lift as a support when the drum is
removed.
3. Remove the screws (5).
4. Remove the drum from the drum motor.
5. The rear drum is replaced in the same way.
The lifting gear (6) must not be fitted in a way that
damages the safety bar.
Fig. Removing the drum
6
6
Fig. Incorrect
l
y
f
itte
dl
i
f
ting gear
6. Liftin
gg
ear Fig. Correct
l
y
f
itte
dl
i
f
ting gear
6. Liftin
gg
ear
15

Removing the drum
16
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