Dynapac S100 Instruction manual

01. Jul. 2020
1
Dynapac Training Academy Christian Langhorst
Workshop Manual
Mix Spreader S100

01. Jul. 2020
2
Dynapac Training Academy Christian Langhorst
Content
Notice ...................................................................................................................................................... 2
General Information................................................................................................................................ 3
Overview Tightening Torques ......................................................................................................... 3
Product Overview................................................................................................................................ 9
Operation .......................................................................................................................................... 27
Maintenance ..................................................................................................................................... 39
Technical Support Needed? .......................................................................................................... 53
Notice
This manual is not “set in stone” and should be continuously adapted and updated
according to changing needs and the constantly changing “state of the art”!
Please note that this document is only an extract from the operating instructions and may
only be used together with these. The safety regulations and instructions in the operating
instructions apply first.

01. Jul. 2020
3
Dynapac Training Academy Christian Langhorst
General Information
Overview Tightening Torques
Comments
General values for screw connections with metric standard and fine thread without
specified tightening torque. EN4369K 2005.12.15
CAUTION! No automatic change to this document if the standard changes!
General
This standard gives recommendation for the selection of tightening torques for normal screw
connections if no specific tightening torque is specified. The tightening force of the screw
connections is ensured via the tightening torque.
Normal screw connections are designed for a 75% degree of utilization of the screw material and a
maximum deviation of 25% of the resulting tightening torque. Self-locking threads are not taken into
account in the calculated tightening torques.
For non-lubricated and lightly oiled connections an equal friction value is assumed, for the thread of
µg = 0.15 and under the head or nut of µg = 0.125.
Coefficients of friction of µg = 0.11 and under the head or nut of µg = 0.11 are assumed for
connections with Molykote.
If there are special requirements for a screw connection, the tightening torque must be calculated
and given the conditions with regard to lubrication, waxing, surface treatment on the drawing.
For screw connections with specified requirements, see AC-STD 4369: 01
Application
The information given in this standard has been limited as follows:
AC-STD 3511 K applies to screws and nuts with large metric threads.
Strength classes 8.8, 10.9 and 12.9 for screws, nuts and thread material must correspond to the
corresponding strength class (AC-STD 4142K and AC-STD 4143K)
Tolerance classes 6G and 6H for metric screws and nuts accordingly, see AS-STD 3513K.
Hexagon bolts and nuts of normal wrench size.
Black or galvanized, non-oiled, lightly oiled or Molykote lubricated screws and nuts.
Bearing surfaces (under screw head and nut) with the help of at least 200HB, a surface roughness Ra
3.2 µm and through holes according to AC-STD 4361 K, medium series.
Information on drawings
The tightening torques for normal connections according to Tables 1 to 3 can be specified in the
manufacturing documents by the general reference to this standard.
Example: Unless otherwise stated, tightening torques acc. To AC-STD 4369 K.

01. Jul. 2020
4
Dynapac Training Academy Christian Langhorst
Metric standard thread –Property class 8.8

01. Jul. 2020
5
Dynapac Training Academy Christian Langhorst
Metric standard thread –Property class 10.9

01. Jul. 2020
6
Dynapac Training Academy Christian Langhorst
Metric standard thread –Property class 12.9

01. Jul. 2020
7
Dynapac Training Academy Christian Langhorst
Metric fine thread –Property class 8.8

01. Jul. 2020
8
Dynapac Training Academy Christian Langhorst
Metric fine thread –Property class 10.9

01. Jul. 2020
9
Dynapac Training Academy Christian Langhorst
Metric fine thread –Property class 12.9
Product Overview
S100 Overview
Description
The Dynapac mini paver S100 is equipped with a two-wheel chassis Paver for the installation of litter
and bituminous mix and unbound mineral mixtures for paving surfaces.
Application:
Parkplätze und Auffahrten
Garten- / Landschaftsbau
Flick- und Reparaturarbeiten

01. Jul. 2020
10
Dynapac Training Academy Christian Langhorst
Machine Components
Control Elements

01. Jul. 2020
11
Dynapac Training Academy Christian Langhorst
Screed Height Setting

01. Jul. 2020
12
Dynapac Training Academy Christian Langhorst
Hydraulic Oil Tank

01. Jul. 2020
13
Dynapac Training Academy Christian Langhorst
Fuel Tank

01. Jul. 2020
14
Dynapac Training Academy Christian Langhorst
Stabilizer

01. Jul. 2020
15
Dynapac Training Academy Christian Langhorst
Hopper

01. Jul. 2020
16
Dynapac Training Academy Christian Langhorst
Main Wheel, RH

01. Jul. 2020
17
Dynapac Training Academy Christian Langhorst
Screed

01. Jul. 2020
18
Dynapac Training Academy Christian Langhorst
Main Wheel, LH
Engine (Honda GXV 160)

01. Jul. 2020
19
Dynapac Training Academy Christian Langhorst
Drive Unit

01. Jul. 2020
20
Dynapac Training Academy Christian Langhorst
Exhaust / Screed Heating