APV ES 100 M1 Classic User manual

Original operating instructions
ES 100 M1 Classic
Read this carefully before operating!
Version: 02/2015, V1.4
Order no.: 00600-3-024

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QUALITY FOR PROFESSIONALS
Quality for Professionals
It should NOT be
an inconvenience or a luxury to read and comply with the
operating instructions; you cannot simply experience from
others that something is a good product, then make the
purchase and assume everything will be self explanatory.
Those who go down this route not only inflict damage on
their own property, but make the mistake of attributing the
cause of any failure to the machine, and not to themselves.
In order to be sure of success you must get into the spirit of
the thing, by learning about the purpose of each individual
device on the machine and by gaining experience in how to
use it. Only then will you be satisfied both with the machine
and with yourself. These operating instructions are intended
to help you achieve this.
Leipzig-Plagwitz 1872

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Table of contents
1 EC Declaration of Conformity ......................................................................................... 4
2 Provisions ...................................................................................................................... 5
3 Guarantee...................................................................................................................... 5
4 Accident prevention........................................................................................................ 5
5 Basic Information ........................................................................................................... 5
5.1 Design and mode of operation................................................................................ 5
5.2 Attaching to the tractor............................................................................................ 6
5.3 Mounting on an attachment .................................................................................... 6
5.4 Fastening the control module.................................................................................. 6
5.5 Electrical connections............................................................................................. 7
5.6 Emptying and removing the tank............................................................................. 7
5.7 Control module ....................................................................................................... 8
6 Settings.......................................................................................................................... 9
6.1 Spread width .......................................................................................................... 9
6.2 Regulating the application rate ............................................................................... 9
6.3 Agitator................................................................................................................. 10
6.4 Spreader disc, lateral distribution, spreader vanes ............................................... 11
6.5 Deflectors (guide plates)....................................................................................... 11
7 Setting charts ............................................................................................................... 12
8 Displayed symbols and their meaning .......................................................................... 17
9 Maintenance and care.................................................................................................. 18
9.1 General instructions.............................................................................................. 18
9.2 Location of the type plate...................................................................................... 18
10 Technical data.............................................................................................................. 19
11 My idea ........................................................................................................................ 20
12 Safety instructions........................................................................................................ 21
12.1 Intended use......................................................................................................... 21
12.2 General safety instructions and accident-prevention regulations........................... 22
12.3 Attached devices .................................................................................................. 23
12.4 Maintenance......................................................................................................... 24
13 Safety signs.................................................................................................................. 24
14 Accessories.................................................................................................................. 25
14.1 Extension cable 5m (4-pin) ................................................................................... 25
14.2 Trailer/truck bed mounting bracket........................................................................ 26
14.3 Quad bracket........................................................................................................ 26
14.4 Precision spreader plate....................................................................................... 26
14.5 Calibration bin ...................................................................................................... 26
15 Notes ........................................................................................................................... 27

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Quality for Professionals
1 EC Declaration of Conformity
in accordance with Directive 2006/42/EC
The manufacturer APV Technische Produkte Ges.m.b.H.
Dallein 15, 3753 Hötzelsdorf, Austria hereby declares that the
"ES 100 M1 Classic" single-disc spreader with a digital and speed-controlled module,
Machine type designation / Product no. (see delivery declaration and title page)
to which this declaration of conformity refers, complies with all relevant basic health
and safety requirements specified in the EC Directive 2006/42/EC as well as with the
requirements specified in the other relevant EC directives
2006/42/EC
If applicable, Title / number / version of other EC directives
To properly implement the health and safety requirements in the EC directives,
the following standards and/or technical specifications were
referenced:
EN 12100/1; EN 12100/2
If applicable, Title / number / version
Your contact on CE matters at APV is Ing. Jürgen Schöls.
He can be reached by telephone at [phone].
Dallein, 02/2015
Location, date
Signature
Ing. Jürgen Schöls
Managing Director

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2 Provisions
Dear customer!
Congratulations! We are pleased you have purchased our product and wish you
much enjoyment and success working with it!
Please read all instructions contained in these operating instructions before using the
device!
3 Guarantee
On acceptance, please immediately check for any damage incurred to the device
during transport. Claims made for transport-related damage at a later date cannot be
accepted.
We provide a one year factory warranty from the date of delivery (your invoice or
delivery note serves as the warranty card).
This guarantee is limited to faults in material or design/construction and does not
extend to parts that are damaged by normal or excessive wear and tear.
The guarantee is voided if:
- the damage is caused by external forces
- operator error is at issue
- the stipulated requirements are not fulfilled
- the device is modified, augmented, or fitted with third-party spares without our
consent.
- the device is treated with water
- if the spreader is used in the winter.
4 Accident prevention
The generally applicable accident prevention regulations of the respective country in
which the device is used must be observed.
The device may only be used by persons who have been informed of the possible
dangers.
5 Basic Information
5.1 Design and mode of operation
The “ES 100 M1 Classic” single-disc spreader is a small seed spreader with 100 litre
capacity.
The spreader disc is driven by a 12 V electric motor regulated by the controller. The
speed of the spreader disc, and therefore the working width, can easily be regulated
with the controller from the driver's seat. The power supply for the control module is
provided directly from the battery.

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5.2 Attaching to the tractor
For this type of attachment, shown on the left,
screw the tractor drawbar between your ES 100
M1 Classic and the counter plate provided in the
scope of delivery. You should use bolts with a
diameter of 10mm. Screw the top link bracket to
the top link plate and fix your tractor's top link in
place with the bolt.
5.3 Mounting on an attachment
When fitting the ES 100 M1 Classic
on an attachment, it is best to use the
counter plate. Use the counter plate to
secure your ES 100 M1 Classic to a
frame on the attachment.
To provide for the maximum working
width and a corresponding
distribution, the implement should be
installed at a height of approx. 1
metre.
5.4 Fastening the control module
Using two screws, fasten the standard holder (provided
in the scope of delivery) in the cab. Store excess cable
in the driver's cab to avoid clamping it.
TIP:
Pay attention to the angle at which you view the
module to ensure optimum readability of the display.
You might have to bend the mount slightly to set the
correct angle.
Fig.: 1
Fig.: 2
Fig.: 3
Fig.: 4

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Male connector negative pole
fort the
Control module
Positive pole with
20 Ampere
in line fuse
5.5 Electrical connections
You can connect the standard cable (provided in the scope
of delivery) directly to the battery. Connect the other end to
the control module.
The 4-pin cable on the spreader is also connected to the
control module.
The fuse (20A) is found at the power cable's positive
terminal.
Install the wiring as follows:
With 2-pin power cables, connect the cable lug with the in-
line fuse (20A) to the battery's positive terminal and
connect the other cable lug to the battery's negative
terminal.
CAUTION:
Failure to comply with these instructions can result in damage to the
control module!
IMPORTANT:
After using the implement, the controller should be disconnected (for
safety reasons).
5.6 Emptying and removing the tank
To empty the tank, unscrew the screw plug on the
discharge nozzle at the front of the tank and hold a
container, bag or other receptacle under it. To
ensure that the machine is emptied completely,
turn the device upside down.
In rare cases, it will be necessary to remove the
plastic tank for cleaning. To do this, bend the
latches inwards with a small screwdriver and pull
the tank up and away.
Before putting the tank back in place, bend the
latches out again and then replace the tank.
Finally, seal the cone with silicone again to prevent
water ingress.
Fig.: 5
Fig.: 6

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5.7 Control module
The ES 100 M1 CLASSIC has a control module with a hermetically sealed membrane
keyboard. A 2-pin connector (for connection to the battery) and a 4-pin connector (to
connect the spreader to the control module) are connected on the underside.
The “On/Off” button used to switch the implement on and off is at the
bottom left.
The “-” and “+” buttons can be used to control the spreader disc's speed.
The “closed” and “open” buttons for the slider are below the “-” and “+”
buttons.
Pressing the “On/Off” button switches the controller on; the control lamp above the
button begins to light up.
Using the “-” and the “+” buttons, you can now control the spreader disc's speed as
desired.
If you now want to drive off and start spreading, open the slider with the “Open slider”
button; the “Slider open” control lamp above the button lights up.
The material to be spread now trickles onto the spreader disc and is spread in
accordance with the speed.
When you come to a stop, press the “Close slider” button (the “Slider closed” button
above the button lights up); the slider closes.
It is only expedient to also switch off the motor when you leave the field.
Digital display
Lights up if switched
on
On/Off button
Increasing/decreasing the speed
Lights up when the slider is closed
Lights up when the slider is open
Open and close the slider
Fig.: 7

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6 Settings
6.1 Spread width
The spread width depends on the density and shape of the seed and the spreader
disc speed. The seed spreader is designed to spread seed evenly over an area of 24
m. For this to be successful, the battery and generator must be in good condition.
Please refer to the setting charts under item 12 for the precise settings for output,
working width, etc. We recommend attaching the spreader 1 metre above the ground
to enable an optimal spreading density and the maximum working width.
Note:
If the ES 100 M1 Classic is attached to a machine with a small working width
and the seed will be spread directly into/in front of the roller, the spreader can be
angled slightly downward when attached. However, please note that the tank only
empties completely if it is level!
TIP:
For special applications like these, a precision spreader plate is available as an
accessory.
6.2 Regulating the application rate
To regulate the application rate, turn the metering
handle that is attached on the left side. This moves
the metering shutter with which the required position
on the scale is set. The metering shutter is then
secured by the lock nut on the thread mount.
Position 0: Closed; Position 10: Completely open.
Refer to the respective setting chart for the settings
you require.
The transport box or a bag placed over the front of the spreader can be used to
perform the seed rate calibration test. If the box is used, one of the sides is cut out
and inserted in the spreader. Then, using the control module, set the approximate
spreader disc speed with which you intend to spread seed on the field and select the
required value for the metering shutter on the scale. Selecting the right speed is
important because the calibration quantity also depends on the speed!
Using the “Open slider” button on the control module, the seed rate calibration test is
now executed by opening the shutter for precisely
one minute
while catching the
spreading material so that none is wasted.
Fig.: 8

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The following formula is used to calculate the application rate:
Example:
• The calibrated and collected spreading material must now be weighed.
• By changing the value on the metering shutter's scale and repeating the
calibration, the correct value can then be determined.
• This process must be repeated until the desired output has been reached.
• Once work has begun, you should field check the application. In particular, the
drive speed, the application rate and the surface area distribution must be
checked.
6.3 Agitator
Because an agitator drive with two expansion pins, as
a rule, is not required, the agitator was equipped in the
factory with only one agitator pin. However, if you need
more agitating power (e.g. for grass, etc.), proceed as
follows: Connect the standard expansion pins (provided
in the scope of delivery) to the agitator's lower
expansion pin. This increases the agitator's efficiency.
If necessary, the top agitator pin, included together with
the expansion pins in a reclosable bag, can be secured
to the opening specified on the agitator.
This ensures the continued flow of the spread material
which is either very light (grasses, etc.) or tends to form
bridges (slightly damp seed, etc.).
[kg/min]Weight
600
[m]widthSpreader[km/h]speedDrive[kg/ha]outputDesired = ´´
[kg/min]1,2
600
[m]12[km/h]12[kg/ha]5 = ´´
Fig.: 9

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Rear position Front position
Level position
6.4 Spreader disc, lateral distribution, spreader vanes
The spreader disc must run anticlockwise. The
spreader vanes fastened to the spreader disc allow the
spread pattern to be adjusted to the specific weight
(density) of the material to be spread. This results in a
uniform lateral distribution. If the lateral distribution is
not ideal, for some spread widths and spread
materials, the spreader vanes are adjusted as follows:
TIP:
If the spreader vanes are in the front position, the material to be spread exits the
spreader disc somewhat later and is thrown slightly more to the right (as seen when
looking at the spreader from the front). If the spreader vanes are positioned to the
rear, the material to be spread exits the spreader disc somewhat earlier and is thrown
slightly more to the left (as seen when looking at the spreader from the front).
If you have decided on a precision spreader plate (an accessory), install it on the front
of the ES 100 M1 Classic. The precision spreader plate is designed for small working
widths (up to approx. 4m) and spreads the seed, for example, directly into the roller.
Note:
The slider only opens when the spreading disc is running!
6.5 Deflectors (guide plates)
Deflectors are not needed for normal spread
widths and for normal application rates. Using
the deflectors included in the scope of
delivery, either attached to the specified
thread mount on the right or on the left behind
the spreader disc, you can adjust the spread
cone optimally for your specific application.
Here are two examples:
- If you only want to spread on one side, move the longer deflector to one
side of the spreader. Using an M6 wing nut, bolt the deflector to the thread
mount behind the spreader disc.
- The spreader is installed on a cultivator or on a similar implement. You
observe the spread cone and see that the implement overlaps more on one
side than on the other. Then use one of the shorter deflectors to shorten
the side with the greater overlap.
Fig.: 10
Fig.: 11

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Quality for Professionals
7 Setting charts
These charts can be used as guide values but, because many factors play a role
and/or because there can be significant changes (e.g. thousand-seed weight, damp
seeds, changes in flow characteristics and much more), they cannot always be
applied without making adjustments.
Spreading height: 1.0 m respectively
Gras
Grass
Herbe
Lolium perenne
(with bottom expansion pins)
working width
2,5 m
4,0 m
6,0 m
rotations
2 - 3
3. - 5
8 -9.
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
15 kg/ha
4,8
5,1
5,7
5,9
3,9
4,3
5,2
5,5
3,8
4,0
4,5
5,5
25 kg/ha
5,2
5,5
7,0
8,2
5,0
5,3
6,6
7,2
6,0
7,5
8,2
9,0
Weißklee
White clover
Trèfle Blanc
Trifolium repens
working width
3,0 m
6,0 m
12,0 m
rotations
2.
3.
8.
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
10 kg/ha
1,0
1,2
1,4
1,6
1,3
1,5
1,8
2,0
1,6
1,9
2,1
2,3

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Phacelia
Phacelia
Phacélie
Phacelia tanacetifolia
working width
3,0 m
6,0 m
10,0 m
rotations
2. – 3
4
9 – 9.
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
10 kg/ha
2,0
2,3
2,6
2,9
2,8
3,0
3,6
4,5
3,0
3,2
3,8
5,0
Senf
Mustard
Moutarde
Sinapis Alba
working width
3,0 m
6,0 m
15,0 m
rotations
1. – 2.
4
8 – 9.
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
15 kg/ha
1,6
1,9
2,1
2,3
2,0
2,3
2,5
3,0
2,8
3,5
4,5
6,0
25 kg/ha
2,2
2,6
3,2
3,4
3,0
3,3
4,0
5,5
4,0
4,8
6,5
8,5
Buchweizen
Buckwheat
Blé Noir
Fagopyrum
working width
3,0 m
rotations
2.
driving speed km/h
4
6
8
10
slider opening
50 kg/ha
6,0
7,0
8,0
9,5
80 kg/ha
7,0
9,0
10,0

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Quality for Professionals
Wicke
Vetch
Vesce
Vicia
working width
3,0 m
6,0 m
9,0 m
rotations
2
4.
6
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
10 kg/ha
2,5
3,0
3,2
3,6
2,7
3,0
3,3
3,7
2,8
3,1
3,9
4,1
20 kg/ha
3,5
3,8
4,0
4,2
3,7
4,0
4,5
5,2
4,2
4,8
6,0
6,5
position of vanes
1 normal
1 half forwards
both normal
both normal
Luzerne
Alfalfa
Luzerne
Medicago Sativa
working width
3,0 m
6,0 m
9,0 m
rotations
2.
4.
8
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
10 kg/ha
1,5
1,7
1,8
2,0
1,2
1,8
2,0
2,3
2,0
2,2
2,8
3,0
20 kg/ha
2,0
2,5
2,7
2,9
2,5
3,0
3,6
3,6
3,0
3,3
3,9
4,3
position of vanes
Both half forwards
1 normal
1 totally forwards
1 normal
1 totally forwards
Rotklee
Red Clover
Trèfle Rouge
Trifolium
working width
3,0 m
6,0 m
9,0 m
rotations
2
5 6.
driving speed km/h
6
8
10
12
6
8
10
12
6
8
10
12
slider opening
15 kg/ha
2,8
3,3
3,5
4,0
1,6
1,8
2,0
3,5
1,9
2,5
2,9
3,5
20 kg/ha
3,3
3,8
4,2
4,5
1,8
2,2
2,8
3,5
2,5
3,2
3,6
4,0

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Schneckenlinsen
Slug lentils
Lentilles anti-limaces
working width
12,0 m
15,0 m
18,0 m
20,0 m
rotations
5 - 6
7 – 8
8 - 9
9 – 9.
driving speed km/h
10
15
20
10
15
20
10
15
20
10
15
20
slider opening
3 kg/ha
2,2
2,8
3,0
2,2
3,0
3,3
2,3
2,7
3,0
2,2
2,7
3,2
Mesurol Schneckenkorn
Mesurol Slug pellets
Mesurol grains anti-limaces
working width
12,0 m
15,0 m
20,0 m
24,0 m
rotations
5 - 6
7 – 8
8 - 9
9 – 9.
driving speed km/h
10
15
20
10
15
20
10
15
20
10
15
20
slider opening
5 kg/ha
3,1
4,5
5,0
3,1
3,5
4,1
3,5
4,0
4,7
3,0
4,0
5,0
Metarex INOV
Metarex INO
Metarex TDS
Slug pellets
Metarex grains anti-limaces
working width
12,0 m
15,0 m
20,0 m
24,0 m
rotations
5 - 6
7 – 8
8 - 9
9 – 9.
driving speed km/h
10
15
20
10
15
20
10
15
20
10
15
20
slider opening
5 kg/ha
3,2
3,8
4,5
3,3
3,8
4,3
3,5
4,2
4,9
3,5
4,5
5,5

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Quality for Professionals
Allowin/Allowin Quattro
working width
12,0 m
15,0 m
20,0 m
24,0 m
rotations
5 - 6
7 – 8
8 - 9
9 – 9.
driving speed km/h
10
15
20
10
15
20
10
15
20
10
15
20
slider opening
5 kg/ha
3,4
3,9
4,5
3,2
3,6
4,5
3,3
4,1
4,8
3,6
4,5
5,5
Clartex Neo
Slug-off
,
working width
12,0 m
15,0 m
20,0 m
24,0 m
rotations
5 - 6
7 – 8
8 - 9
9 – 9.
driving speed km/h
10
15
20
10
15
20
10
15
20
10
15
20
slider opening
5 kg/ha
2,5
4
4,5
3,2
3,8
4,2
3,5
4,1
4,9
3,7
4,5
5,5
TIP:
The spread quantity should be checked from time to time. To prevent spreading
errors, wind speed should be taken into consideration when working widths are large.
Note:
The slider only opens when the spreading disc is running!

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Quality for Professionals
8 Displayed symbols and their meaning
Error message codes have been provided to monitor the correct operation of the
implement and to inform the user if it can no longer be operated properly.
Problem
Cause
Possible remedy
“b” battery fault flashes in
the display!
The shutter closes, and the
motor switches off!
The implement cannot be
operated!
Insufficient operating voltage,
or fluctuations are too great
Check the on-board electronics
and the battery.
Caution:
If the battery is being
charged by a charger
operating in "Start" mode,
there can be voltage peaks!
Voltage peaks can damage
the implement!
Disconnect the charger and
check the on-board electronics
and the battery.
“E” error flashes in the
display
Motor cable break
Check cabling and free
movement of spreader disc.
Motor jammed (=stiff)
Check cabling and free
movement of spreader disc.

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9 Maintenance and care
9.1 General instructions
To maintain the device in good condition after many hours of operation, please
always observe the following instructions:
ü Basic safety instructions for maintenance are included in the “For your
safety…” enclosure.
ü Original parts and accessories have been specially designed for the
machines or devices.
ü We draw express attention to the fact that original parts and accessories that
we have not delivered have also not been checked and approved for use by
us.
ü Under certain circumstances, the installation and/or use of such products
may therefore negatively change or impact on the stipulated design
characteristics of your device. The manufacturer is not liable for damage
caused by use of non-original parts and accessories.
ü Unauthorised modifications, as well as the use of parts and attachments on
the machines, void the liability of the manufacturer.
ü Retighten all screw connections at the latest after 3 operating hours and
again after approx. 20 operating hours, and check them regularly thereafter
(loose screws may result in serious damage which is not subject to
warranty).
ü Paint damage may occur when cleaning at too high a pressure.
ü During winter, protect the device from rust using an environmentally-friendly
agent.
ü Park the device in a weather-protected area.
ü Do not clean the implement with water. We recommend cleaning the
implement with compressed air.
9.2 Location of the type plate
The type plate is located (viewed from the front) on the right-hand side in front of the
cover of the slide valve motor.
When asking questions or for
guarantee claims, please always
specify your machine's
product number.
Fig.: 12

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10 Technical data
Name: ES100 M2 CLASSIC
Tank volume: 105 litres
Weight: 26 kg
Dimensions (W x H x D): 560 x 480 x 890 mm
Max. scatter width: 24m (with heavy seeds e.g. lupins, slug pellets)
Recommended scatter width: 20 m
Power supply: 12V, 20A
Motor data (power): 170 Watt
Motor power consumption: 25 amperes at startup,
14 amperes during normal operation
Max. speed range: 2600-3000 rpm
Attachment category: Cat. II
Counter-plate mounting dimensions:
Units in mm
Fig.: 13

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11 My idea
The ES 100 M2 Classic has been in development and testing for a long time. A lot of
time passed between the initial concept and series production. This required a lot of
commitment from individual staff and the whole of the development team.
We cooperated with universities and specialists from the farming industry, and
commissioned research projects.
Nevertheless, practice is the most valuable experience. Our motto is:
“Inspired by farmers & realised by professionals.”
This means that YOU are also the most important person in the development of an
agricultural machine that is to be used in practical applications.
Without responding to your opinions, experiences, enthusiasm, wishes and even your
frustrations, and then taking them seriously, it would not be possible to continue to
develop and improve our machines.
We would like to give you the opportunity right here to take an active part in the
development and improvement of our machines.
Write to us telling us about the positive and negative experiences you have had with
the machine.
Write to us with your suggestions for improvements and with your requests!
Take photos or make drawings - we are open to all information and appreciate any
submission, no matter what form it comes in.
Please send this information to [e-mail], fax us at +43/(0)2913/8002, or
send a letter to our address. The heading/subject should be “My idea”.
The information is passed on directly to our design department, where it will be
discussed and taken into consideration. Please do not forget to indicate the serial
number of your machine.
Please understand that we cannot accept suggestions for improvements on the
telephone because of how costly and time-consuming this is to arrange. However, if
you still wish to talk to someone face-to-face then you can discuss your experiences
with our sales staff at trade fairs and field days. If there are urgent problems then of
course we will be right there for you. Please call us or address your query to our sales
partner in your area.
Good ideas are important to us – and they will therefore be rewarded. If one of your
ideas is implemented than you will receive recognition for this.
Thank you in advance for your constructive suggestions.
Kind regards,
Ing. Gregor Witzmann
Development/Engineering