Dynapac MF2500CS User manual

Operating Instructions
Feeder
MF2500CS / MF2500CM
Type 704 / 705
04-0119
4812071991

www.dynapac.com

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Table of contents
VPreface ..................................................................................... 1
1General safety instructions ........................................................................ 2
1.1 Laws, guidelines, accident prevention regulations ..................................... 2
1.2 Safety signs, signal words ......................................................................... 3
"Danger"! ............................................................................................... 3
"Warning"! .............................................................................................. 3
"Caution"! ............................................................................................... 3
"Note"! .................................................................................................... 3
1.3 Other supplementary information ............................................................... 3
1.4 Warning symbols ....................................................................................... 4
1.5 Prohibitive symbols .................................................................................... 6
1.6 Protective equipment ................................................................................. 7
1.7 Environmental protection ........................................................................... 8
1.8 Fire prevention ........................................................................................... 8
1.9 Additional information ................................................................................ 9
2CE identification and declaration of conformity ........................................ 10
3Guarantee conditions ............................................................................... 10
4Residual risks ........................................................................................... 11
5Sensibly predictable incorrect usage ....................................................... 12
ACorrect use and application ................................................... 1
BVehicle description ................................................................. 1
1Application ................................................................................................. 1
2Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 5
Construction ........................................................................................... 5
3Danger zones ............................................................................................. 9
3.1 Danger zone, standard version .................................................................. 9
3.2 Danger zone, with slewing belt option ....................................................... 9
4Safety devices .......................................................................................... 11
5Technical data .......................................................................................... 13
5.1 Dimensions MF2500CS, standard version (all dimensions in mm) ......... 13
5.2 Dimensions MF2500CS, with slewing belt option SW5500
(all dimensions in mm) ............................................................................. 14
5.3 Dimensions MF2500CS, with slewing belt option SW6500
(all dimensions in mm) ............................................................................ 15
5.4 Dimensions MF2500CS, - "hydraulically adjustable end piece"
(all dimensions in mm) ............................................................................. 16
5.5 Dimensions, slewing belt SW5500, solo (all dimensions in mm) ............. 17
5.6 Dimensions, slewing belt SW6500, solo (all dimensions in mm) ............. 18
5.7 Dimensions MF2500CM, standard version (all dimensions in mm) ......... 19
5.8 Allowed angle of rise and slope ............................................................... 20
5.9 Allowed angle of rise and slope with slewing belt option ......................... 20
5.10 Permissible approach angle ..................................................................... 21

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5.11 Weights (all weights in t) ..........................................................................22
5.12 Capacity data ..........................................................................................22
5.13 Conveyor belt speeds ..............................................................................22
5.14 Travel drive/traction unit ...........................................................................23
5.15 Engine EU IIIa / Tier 3 (o) .........................................................................23
5.16 Engine EU IV / Tier 4 final (o) ..................................................................23
5.17 Engine stage V (o) ...................................................................................23
5.18 Hydraulic system ......................................................................................24
5.19 Material compartment (hopper) ................................................................24
5.20 Material transfer .......................................................................................24
5.21 Electrical system ......................................................................................24
5.22 Permissible temperature ranges ..............................................................24
6Location of instruction labels and type plates ...........................................25
6.1 Remixer sign (o) .......................................................................................30
6.2 Warning signs ...........................................................................................31
6.3 Information signs ......................................................................................34
6.4 CE marking ...............................................................................................37
6.5 Instructive symbols, prohibitive symbols, warning symbols .....................38
6.6 Danger symbols .......................................................................................39
6.7 Further warnings and operating instructions ............................................40
6.8 Nameplate for the feeder (41) ...............................................................42
6.9 Type plate slewing belt (42) (o) ................................................................43
6.10 Engine type plate ......................................................................................44
7EN standards ............................................................................................45
7.1 Continuous sound pressure MF2500CS/CM, Cummins QSB 6.7 / B6.7 .45
7.2 Operating conditions during measurement ..............................................45
7.3 Vibration acting on the entire body ...........................................................45
7.4 Vibrations acting on hands and arms .......................................................45
7.5 Electromagnetic compatibility (EMC) .......................................................45
C11 Transportation .........................................................................1
1Safety regulations for transportation on a low-bed trailer ...........................1
2Transportation on low-bed trailers ..............................................................3
Preparations ...........................................................................................4
3Securing the load .......................................................................................6
3.1 Prepare the low-bed trailer .........................................................................6
3.2 Driving onto the low-bed trailer ...................................................................7
3.3 Lashing equipment - MF2500CS ................................................................9
3.4 Loading .....................................................................................................10
3.5 Preparing the vehicle ................................................................................11
4Securing the load .....................................................................................12
4.1 Securing at the front .................................................................................12
4.2 Securing at the rear ..................................................................................13
4.3 Securing the conveyor belt ......................................................................14
4.4 After transportation ...................................................................................15
Protective roof (o) .................................................................................16
5Low-bed trailer transportation, slewing belt S5500 (solo) ........................18
Low-bed trailer requirements ...............................................................18
5.1 Prepare low-bed trailer and conveyor belt ................................................18

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6Low-bed trailer transportation, slewing belt S6500 (solo) ........................ 20
Low-bed trailer requirements ............................................................... 20
6.1 Prepare low-bed trailer and conveyor belt ............................................... 20
6.2 Lashing equipment ................................................................................... 22
6.3 Loading the slewing belt (o) ..................................................................... 23
7Securing the load ..................................................................................... 24
7.1 Securing at the front ................................................................................. 24
7.2 Securing at the rear ................................................................................. 25
7.3 After transportation .................................................................................. 26
8Transportation .......................................................................................... 27
Preparations ........................................................................................ 28
8.1 Driving mode ............................................................................................ 29
9Loading by crane ..................................................................................... 30
Loading the vehicle .............................................................................. 31
Loading the slewing conveyor belt (o) ................................................. 32
10 Towing ..................................................................................................... 34
Bypass function travel drive pump Tier3, Tier4F ................................. 35
Bypass function travel drive pump Stage V ........................................ 36
Towing ................................................................................................. 37
11 Safely parking the vehicle ........................................................................ 38
D11 Operation ................................................................................. 1
1Safety regulations ...................................................................................... 1
2Controls ...................................................................................................... 3
2.1 Operating panel ......................................................................................... 3
Side operating unit - front .................................................................... 58
Side operating unit - rear ..................................................................... 62
Side operating unit - slewing conveyor belt SW5500 (o) ..................... 66
Side operating unit - slewing conveyor belt SW6500 (o) ..................... 70
Joystick - travel drive / slewing belt (o) ................................................ 74
D23 Operating the display ............................................................. 1
1Operation of the input and display terminal ............................................... 2
Button layout on the display ................................................................... 2
1.1 Menu operation - procedure for adjusting parameters ............................... 5
Selecting and changing an adjustment parameter in a menu ................ 7
Parameter input into the memory buffer ................................................ 8
Selecting and changing a selection possibility in a menu ...................... 9
2Menu structure ......................................................................................... 10
Menu of the "Home" displays ............................................................... 10
Displays: .............................................................................................. 10
"Home" menu - sub-menus .................................................................. 12
"Home" functions / "Quick settings" ..................................................... 13
"Engine speed" menu / Engine measured value display ..................... 15
"Particulate filter regeneration" menu (o) ............................................. 16
"Paving area / Automatic steering unit" menu ..................................... 18
"Conveyor angle / distance control" display and setting menu ............ 19
"Conveyor angle / distance control" display and setting menu ............ 20

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"Slewing assistant" display and setting menu (o) .................................21
"Material control" menu ........................................................................22
"Front mixer / rear mixer" set-up menu ................................................23
"Camera display" menu (o) ..................................................................25
"Error memory" menu ...........................................................................26
Detailed display "Error messages with travel drive stop" .....................27
Detailed display "Vehicle warning messages" .....................................28
Detailed display "Engine error messages" ...........................................29
"Basic" menu ........................................................................................30
"Service" menu .....................................................................................31
"Info & settings" menu ..........................................................................32
Display of the following information: .....................................................32
"Functions / intervals" set up menu ......................................................33
"Belt control conveying belt functions" set up menu ............................34
"Day/night lighting" set-up menu ..........................................................35
"Display" set-up menu ..........................................................................36
"Camera / display" set-up menu ...........................................................37
Setting range 0-100% ..........................................................................37
"Licence text" display ...........................................................................38
"Remote lock" menu .............................................................................39
(B): Remote Lock active .......................................................................40
Display of the following information: .....................................................40
"Lock" menu .........................................................................................41
"Service report" menu ..........................................................................42
Display of the following information: .....................................................42
Report for Dynapac service technician - step I ...................................43
Report for Dynapac service technician - step II ..................................44
Report for servicing carried out by the customer - step I ....................45
Report for servicing carried out by the customer - step II ...................46
3Terminal error messages .........................................................................47
Status, warning and error messages symbols .....................................47
3.1 Error message drive lever ........................................................................54
3.2 Drive engine error codes ..........................................................................55
3.3 Error codes ...............................................................................................59
4Menu structure of the setting and display menus .....................................60
D30 Mode of operation ................................................................... 1
1Vehicle control elements ............................................................................1
1.1 Control elements on the operator's control station .....................................1
Ladder ....................................................................................................2
Raisable platform ...................................................................................3
Emergency descent ...............................................................................3
Protective roof (o) ...................................................................................4
Protective roof (o) ...................................................................................6
Windscreen wiper ...................................................................................7
Mirror ......................................................................................................7
Seat bracket and seat console, swivelling ............................................8
Operating panel console, swivelling and telescopic .............................10
Driver's seat, type I .............................................................................11

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Driver's seat, type II ............................................................................ 12
Storage space ...................................................................................... 13
Conveyor belt maintenance flap .......................................................... 13
Batteries ............................................................................................... 14
Main battery switch .............................................................................. 14
Hopper transport safeguard ................................................................. 15
Conveyor belt lighting .......................................................................... 16
Engine compartment lighting (o) .......................................................... 16
Light Assist (o) ..................................................................................... 16
LED working light ................................................................................. 17
Camera system (o) .............................................................................. 18
Surface course / binder course signal lamps (o) ................................. 19
Emulsion spraying system ................................................................... 20
Spring arm scraper .............................................................................. 22
24 volt / 12 volt sockets (o) .................................................................. 23
Chain lubricating system ...................................................................... 24
Lane clearer (o) ................................................................................... 25
Fire extinguisher (o) ............................................................................. 25
Rotary beacon (o) ................................................................................ 26
Hopper scraper .................................................................................... 27
Ultrasonic sensor for height sensing: ................................................... 28
Distance sensor ................................................................................... 29
Distance display ................................................................................... 30
Automatic steering unit ........................................................................ 32
1.1 Mounting the automatic steering unit on the feeder ................................. 33
Mounting and aligning the sensor ........................................................ 34
Connecting the sensor ......................................................................... 34
Tray ...................................................................................................... 35
Fuse box .............................................................................................. 35
Illuminated balloon (o) ......................................................................... 36
Installation and operation ..................................................................... 38
Decommissioning ................................................................................ 39
Cleaning ............................................................................................... 39
Service safety ...................................................................................... 39
D41 Mode of operation ................................................................... 1
1Preparing for operation .............................................................................. 1
Required devices and aids .................................................................... 1
Before starting work (in the morning or when starting paving) .............. 3
Check list for the vehicle operator ......................................................... 4
1.1 Starting the vehicle .................................................................................... 6
Before starting the vehicle ..................................................................... 6
"Normal" starting .................................................................................... 6
External starting (starting aid) ................................................................ 8
After starting ........................................................................................ 11
Observe indicator lamps ...................................................................... 13
Engine coolant temperature check (A) ................................................ 13
Battery charge indicator lamp (B) ........................................................ 13
Diesel engine oil pressure indicator lamp (C) ...................................... 13

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Travel drive oil pressure indicator lamp (D) .........................................15
1.2 Preparation for transportation ...................................................................17
Driving and stopping the vehicle ..........................................................19
1.3 Preparations for feeder operation .............................................................21
Separator fluid ......................................................................................21
Loading/conveying material .................................................................23
1.4 Starting for feeder operation .....................................................................25
Operation during compact asphalt paving ............................................27
Material change with empty hopper .....................................................27
Distance display ...................................................................................28
1.5 Interrupting/terminating operation ............................................................31
During breaks in paving (e.g. delay due to material trucks) .................31
During longer interruptions (e.g. lunch break) ......................................31
When work is finished ..........................................................................33
2Malfunctions .............................................................................................34
2.1 Malfunctions - cause - remedy .................................................................34
2.2 Lower slewing belt (o) / hydraulic end piece (o) in the
event of a malfunction ..............................................................................36
2.3 Lower height-adjustable platform (o) in the event of a malfunction ..........38
ESet-up and modification ......................................................... 1
1Special safety instructions ..........................................................................1
2Automatic steering unit ...............................................................................2
2.1 Mounting the automatic steering unit .........................................................3
Mounting and aligning the sensor ..........................................................4
Connecting the sensor ...........................................................................4
Automatic steering unit operating instructions .......................................5
3Mount slewing belt SW5500 (o) .................................................................6
Preparing the vehicle .............................................................................6
Preparing the slewing belt ......................................................................7
Raise the slewing belt and fasten to the feeder .....................................8
4Mount slewing belt SW6500 (o) ...............................................................13
Preparing the vehicle ...........................................................................13
Mount the slewing belt to the feeder ....................................................14
Mount the latch .....................................................................................20
Before commissioning ..........................................................................21
5Remove slewing belt SW6500 (o) ............................................................22
6Stone guard ..............................................................................................26
Mount stone guard ...............................................................................27
F11 Maintenance............................................................................. 1
1Maintenance safety instructions .................................................................1
2Maintenance and repair work with height-adjustable control platform (o) ..4
2.1 Insert the platform locking mechanisms .....................................................5

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F25 Maintenance overview ............................................................ 1
1Maintenance overview ............................................................................... 1
F30 Maintenance - conveyor belt.................................................. 1
1Maintenance - conveyor belt ...................................................................... 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Points of maintenance ............................................................................... 7
Conveyor belt tension (1) ....................................................................... 7
Conveyor belt - Replace chain ............................................................... 9
Check conveyor belt for damage and soiling ....................................... 10
Conveyor belt - screw connections ...................................................... 11
Emulsion spraying system (2) .............................................................. 12
Central lubrication system (3) .............................................................. 13
Central lubrication system Check filling level ...................................... 13
Solo scraper (4a) (o) ........................................................................... 15
Relieve scraper .................................................................................... 16
Move scraper into working position before starting work,
carry out function test/adjust distance ................................................. 17
Double scraper (4b) (o) ........................................................................ 18
Relieve scraper .................................................................................... 19
Move scraper into working position before starting work,
carry out function test/adjust distance ................................................. 21
Clean scraper/routine check ................................................................ 23
Wear check, readjust/replace scraper blades ...................................... 25
Scraper basic setting ........................................................................... 26
Screw connections (5) ......................................................................... 27
Lubrication points (6) .......................................................................... 28
Belt drive guide .................................................................................... 28
Bearing points ...................................................................................... 28
Guide rails (7) ...................................................................................... 29
Conveyor side shields (8) .................................................................... 30
F32 Maintenance - slewing belt .................................................... 1
1Maintenance - conveyor belt ...................................................................... 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Maintenance points .................................................................................... 6
Conveyor belt tension (1) ....................................................................... 6
Belt tension ............................................................................................ 7
Conveyor belt - Replace chain ............................................................... 8
Check conveyor belt for damage and soiling ......................................... 9
Conveyor belt - screw connections ...................................................... 10
Check conveyor belt frame for deposits, clean (2) .............................. 11
Double scraper (4) .............................................................................. 13
Relieve scraper .................................................................................... 14
Move scraper into working position before starting work,
carry out function test/adjust distance ................................................. 16
Clean scraper/routine check ................................................................ 18

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Wear check, readjust/replace scraper blades ......................................20
Screw connections (5) ..........................................................................21
Lubrication points (6) ...........................................................................22
Swivel joint - bearing ............................................................................22
Belt drive guide ....................................................................................22
Bearing points ......................................................................................23
Guide rails (7) .......................................................................................24
Conveyor side shields (8) .....................................................................25
F33 Maintenance - slewing belt SW6500 ......................................1
1Maintenance - conveyor belt ......................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................6
Conveyor belt tension (1) .......................................................................6
Belt tension ............................................................................................7
Conveyor belt - Replace chain ...............................................................8
Check conveyor belt for damage and soiling .........................................9
Conveyor belt - screw connections ......................................................10
Check conveyor belt frame for deposits, clean (2) ...............................11
Double scraper (4) ..............................................................................13
Relieve scraper ....................................................................................14
Move scraper into working position before starting work,
carry out function test/adjust distance ..................................................16
Clean scraper/routine check ................................................................18
Wear check, readjust/replace scraper blades ......................................20
Screw connections (5) ..........................................................................21
Lubrication points (6) ...........................................................................22
Swivel joint - bearing ............................................................................22
Belt drive guide ....................................................................................22
Bearing points ......................................................................................23
Chain guide (7) .....................................................................................24
Conveyor side shields (8) .....................................................................25
F50 Maintenance - engine assembly Tier 3 (o) ............................ 1
1Maintenance - engine assembly .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................6
Engine fuel tank (1) ...............................................................................6
Engine lube oil system (2) .....................................................................7
Engine fuel system (3) ........................................................................10
Engine air filter (4) ................................................................................12
Engine cooling system (5) ....................................................................14
Engine drive belt (6) .............................................................................16