DynGlobal DG24/7 Mod 1 User manual

The worldwide leader in water purification, Arsenic and Lead
Removal, and renewable energy products and service
OWNER’S MANUAL
DG24/7
Mod 1
Read this entire instruction manual for safe operation of the DG24/7
Mod 1. Also, read separate, and included, manuals before actual use.
It is important for user to know how to safely operate equipment before
attempting first time use.
DynGlobal Energy Corporation
P.O. Box 1285
Rapid City, SD 57709
Telephone: [phone] (Direct)
Facsimile: [phone] (Direct)
Facsimile: [phone]
Website: http://www.dynglobal.com
Model: DG24/7 MOD 1
Serial: 0110SDM100014 thru ????
Revision 01/29/2010

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Table of Contents
Section 1 Owner’s Guide
General Information..…..........................…………………………..…………. pg 6
Section 2 Setup / Operational Instruction
DG24/7 Start-up Instruction……………………………………………………. pg 17
Section 3 Parts List
Parts List......................................….………………………………..….….......pg 51
Section 4 Electrical / Controller System
Nimbus Water System Controller..................................................................pg 59
Omega DPF75 Ratemeter / Totalizer................................................ pg 63
HM Digital PS-100 TDS Controller.....................................................pg 97
Homespring Controller (Section 5 GE Homespring Filtration Water Purifier).pg 270
TriStar Solar System Controller.................................................................... pg 107
SUNTECH Mono Crystalline Solar Panel..................................................... pg 175
IOTA DLS Series Power Converter/Charger...............................….…….…. pg 185
ExelTech XP600 Operational Manual………………………………………... pg 191
Gelled Electrolyte (gel) and Absorbed Glass Mat (AGM) Batteries……….. pg 211
Trojan Brand Battery User’s Guide………………………………………….. pg 231
DG24/7 Wiring Diagrams..............................................................................pg 255
Section 5 Filtration / Plumbing System
General Electric Homespring Filtration Water Purifier System…………….. pg 271
Lorentz Solar Water Pump Systems.............................................................pg 321
Omega FTB Turbine Meters for Water......................................................... pg 393
1191 / 1190FB In-Out Heads........................................................................ pg 401
Section 6 Material Safety Data Sheets
DEKA Valve Regulated Lead Acid Battery, Non-Spillable (MSDS)……… pg 409
Adsorbsia GTO Titanium Based Adsorbent………………………………… pg 421
Trojan Battery MSDS………………………………………………………….. pg 435
Section 7 Warranty Information
DynGlobal Limited Warranty........................................................................ pg 441
Section 8 Additional Information …………………………………………... pg 447

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Section 1
Owner’s Guide

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General Information
CAUTION
This manual and the manufacturer cannot possibly anticipate every possible happening
that might involve a hazard. The Listings, Warnings, and Cautions in this manual and on
tags and decals affixed to the equipment are therefore, not all inclusive. If a certain
procedure, work method, test method, or operation procedure that is not recommended by
this manufacturer is used, the person or company responsible for the DG24/7 Mod 1
modification must assume all responsibility for safety and correct operation for the
operator and all others within general DG24/7 Mod 1 area.
PREFACE:
This DynGlobal DG24/7 Mod unit is a very high quality electric power source and water filtering system.
Before using your DG24/7 Mod unit, thoroughly study the instructions and cautions in this manual to insure
you are fully acquainted with the operation of this unit. We highly recommend that each customer receive
the appropriate pre-installation training available through DynGlobal prior to setup and installation of
this unit. Please contact DynGlobal for setup of this training. Proper preparation, operation and
maintenance will result in operator safety, best performance and long life of the DG24/7 Mod unit.
DynGlobal is constantly improving its’ products. The specifications outlined herein are subject to change
without prior notice or obligation. The purchaser and/or user assumes liability of any modification and/or
alterations made on this equipment from original design and manufacture. Before using, user shall
determine the suitability of this product for its intended use and assumes liability therein.
Installation Standards and Codes
The following partial list of standards as issued by the national Fire Protection Association (NFPA) pertains to
the installation and operation of a DG24/7 Mod unit. These standards and codes change and may vary by
location or over time. These may not be the only standards applicable to your location.
NFPA # 70 National Electrical Codes
FPA # 99 Health Care Facilities
FPA # 101 Life Safety Code
Local, State, and National Electrical building codes must be followed. Occupational Safety and Health
Administration (OSHA) established regulations must be followed. Nothing must be done to alter the design or
operation of the DG24/7 Mod unit to render it non-compliant with such mandated codes, regulations, laws,
and standards.
1. INTRODUCTION:
Congratulations on your purchase of the DynaGlobal DG 24/7 MOD 1 Water Purification System. DynGlobal’s
premier water filtration system produces clean, safe drinking water. It operates entirely from the power of the
sun producing potable drinking water which is bacteria, virus, cyst, pathogen, arsenic, lead, and mercury free.
2. FEATURES:
DynGlobal’s DG24/7 state of the art features provide long lasting durability. These features consist of but not
limited to: SUNTECH Mono-Crystalline Solar Panels, Lorentz Solar Water Pump System, GE Homespring
Water Purification System, Nimbus Controller utilizing top products such as the Omega DPF Ratemeter /
Totalizer, HM Digital’s PS-100 TDS Controller. Other fine products are the IOTA Engineering DLS Series
converter / charger, and Omega’s FTB Turbine Meter. With a list of prestigious products like this you can’t go
wrong!

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3. RULES OF OPERATIONS:
Safety precautions are essential when operating this equipment. Using this equipment with respect and
caution will considerably lessen the possibilities of personal injury. This manual will warn of specific personal
injury potential and these warnings will be designated by these symbols:
DANGER!
THIS SYMBOL WARNS OF IMMEDIATE HAZARDS AND DANGERS
WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH
WARNING!
THIS SYMBOL WARNS OF A HAZARD OR UNSAFE PRACTICE
THAT CAN RESULT IN SEVERE PEROSNAL INJURY OR DEATH
CAUTION!
THIS SYMBOL WARNS OF A HAZARD OR UNSAFE PRACTICE
THAT CAN RESULT IN PERSONAL INJURY, PRODUCT OR PROPERTY DAMAGE
Read your DG24/7 operator’s manuals carefully. Know your equipment before you use it. Consider the
application, limitations and potential hazards before operation.
Electrical system grounding provides a ground path from the unit to earth, limiting the voltage imposed
by lightning, line surges, or unintentional contact with higher-voltage lines and that will stabilize the
voltage to earth during normal operation.
The following information is to provide the user with general grounding information and is not a
substitute for proper guidance in accordance with the NFPA #70 National Electrical Codes. It is
recommended to follow applicable local electrical codes in accordance with the NEC Code.
A. The DG24/7 Mod is a stand-alone system. The solar array along with many other internal electrical
components supplies power independent of an electrical production or distribution network.
B. The DG24/7 is a separately derived system, where there is no direct connection (including the neutral)
to utility power. Approved grounding is achieved by connecting two (2) suitable lengths of stranded copper
wire (# 4 gauge minimum) and two (2) eight (8) foot earth ground rods (a minimum of six (6) feet apart)
from each other. The grounding rods are to be installed in series not to exceed 10’ from the equipment
ground terminal to an earth driven copper or brass rod (grounding electrode) in compliance with NFPA
#70 National Electric Code article 250-53.
C. For a system that is not separately derived, where the neutral ties to the utility company neutral, a
separate equipment ground conductor should be run from the equipment ground terminal on the unit to
the transfer panel and from the transfer panel to the main distribution panel ground. This means that the
neutral is only grounded at distributor panel.
DANGER
D. The DG24/7 unit has an equipment ground terminal on the frame for the user’s and equipment
protection. We recommend that the ground path follow local electrical codes. See NFPA #70 National
Electric Code article 690. Always complete the grounding path from the unit to an external
grounding source to prevent electric shock.

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E. In accordance with NFPA #70 National Electrical Code Article 250-52 paragraph 5.
“Rod and pipe electrodes shall not be less than 2.44 m (8 ft) in length and shall
consist of the following materials.
(a) Grounding electrodes of pipe or conduit shall not be smaller than
metric designator 21 (trade size ¾”) and, where of steel, shall have the
outer surface galvanized or otherwise metal-coated for corrosion
protection.
(b) Grounding electrodes of stainless steel and cooper or zinc coated
steel shall be 15.87 mm (5/8 in.) in diameter, unless listed and not less
than 12.70 mm (½ in.) in diameter.”
WARNING
Failure to install and connect an effective grounding system will greatly increase the risk of lightning
damage and void the warranty.
WARNING
Keep your hands and hair away from moving parts.
WARNING
Do not wear loose clothing or jewelry while servicing set. Loose clothing can become caught in moving
parts. Jewelry can short out electrical circuits and cause you shock or burning skin.
DANGER
Electric shock will cause severe personal injury or death.
DANGER
In case of accident caused by electric shock, shut the source of electric power off at once. If this
cannot be done, free the victim from source of live power. AVOID ANY DIRECT CONTACT WITH VICTIM OR
THE LIVE ELECTRIC POWER. Use a dry piece of wood, a dry rope, or any other such non-conductive device
to free the victim from source of power.
Regardless of the victim’s medical condition, you must call for emergency medical help immediately.
4. BEFORE OPERATION.
Before using this unit become familiar with the hazards of the DG24/7 system. Look for these hazard labels
throughout the DG24/7 unit to warn of the dangers involved. Following these labels can prevent damage to
equipment and injury or death to the operator.

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USE GEL CELL BATTERIES ONLY!
WATER IS NOT DESIGNED TO OPERATE
IN AMBIENT TEMPERATURES OF 35°AND BELOW.
CAUTION
A. Consult the information sheet found in the units attachment information packet supplied with
each module for correct size for your set. Most batteries are wet charged and ready to use.
CAUTION
B. Use extreme caution when handling the batteries. Battery acid is extremely dangerous and
can cause severe burns to the eyes, skin, and clothing. Flush contaminated areas immediately
with water and call your doctor. Provisions must be made to keep batteries fully charged This can
be accomplished by the IOTA external battery charger connected to the batteries and plugged into
an external power source.
CAUTION
C. Overcharging the battery will cause damage. Always use an automatically regulated charger
so that, as battery becomes charged, the rate of charge is automatically reduced. Keep battery
and battery terminals clean and dry. Terminals should have light grease or petroleum jelly applied
to retard corrosion.
CAUTION
D. Disconnection or connection of battery terminals while unit is in operation will cause violent
spark and may result in explosion. Never smoke or use open flame near battery. The area of
battery use must be well ventilated because batteries give off poisonous gas and explosive gas
when being charged.
WARNING
E. Do not disconnect any electrical connections until the pump remote power switch is in the (OFF)
position and all Breakers are turned (OFF)!!!

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CAUTION CAUTION CAUTION
SAFETY IN REVIEW
A. Guard yourself against electric shock. Avoid personal contact with live terminals, wires and receptacles.
The electric output voltage in your unit can produce a fatal shock.
B. Battery acid can produce skin, eye, and clothing damage. Batteries emit a hydrogen gas when being
charged. This gas is poisonous and highly explosive. Use extreme caution when handling batteries.
C. Consult with licensed electrician on proper grounding procedures as outlined in NFPA #70 National
Electrical Code Article 250-53
D. Consult the NFPA #70 National Electrical Code Article 690 for Solar Photovoltaic Systems.
Point to Remember
Always read the owner manuals in their entirety to be well informed on the operation of the product for a
safe and reliable service life.
1. GROUND. The DG24/7 unit has an equipment ground terminal on the frame for your protection. We
recommend that the ground path follow local electrical codes. See National Electric Code 70 Article
690.Always complete the grounding path from the unit to an external grounding source to prevent
electric shock.
For a separately derived system, where there is no direct connection (including the neutral) to utility
power. Approved grounding is achieved by connecting two (2) suitable lengths of stranded copper
wire (# 4 gauge minimum) and two (2) eight (8) foot earth ground rods (a minimum of six (6) feet apart)
from each other. The grounding rods are to be installed in series not to exceed 10’ from the equipment
ground terminal to an earth driven copper or brass rod (grounding electrode) in compliance with
NFPA #70 National Electric Code article 250-53.
For a system that is not separately derived, where the neutral ties to the utility company neutral, a
separate equipment ground conductor should be run from the equipment ground terminal on the
generator to the transfer panel and from the transfer panel to the main distribution panel ground. This
means that the neutral is only grounded at distributor panel. Refer to page (6) of this owner’s guide
2. Service Work. Always turn all breakers / disconnects to the off position before beginning any service
work. Always disconnect the negative (-) battery cable before working on the unit to prevent
accidental start. Do not disconnect the battery cable with the unit running.
3. Never run the unit if there is fluid leakage from filter pack. The unit should be red tagged and repairs
performed as soon as possible by a qualified technician.
Quick Reference Guide
The DynGlobal 24/7 is designed for carefree water filtration; it has minimal maintenance requirements once it
is correctly setup and running. The amount of water processed and contaminate levels will impact the
longevity of the Charcoal filtration and heavy metal media (Adsorbsia). Water testing on a weekly basis is
highly recommended to monitor the waters quality in taste and contaminates. The factory life expectancy of
9-12 months of arsenic removal is based on no more than 50 parts per billion (ppb) and a neutral pH. The
water chemistry of the source will have a direct impact on the longevity of both of these media.

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WARRANTY: See detailed warranty pages found at the end of this manual.
Customer must supply to DynGlobal Energy Corporation
a valid receipt for repairs to be covered under the OEM Warranty. DynGlobal Energy Corporation will, at its
option, repair or replace any part which, upon examination, inspection and testing by DynGlobal or a
DynGlobal Authorized Warranty Service Facility, is found to be defective under normal use and service. Any
equipment that the purchaser/owner claims to be defective must be examined by DynGlobal Energy
Corporation. Warranty Service Facility. All transportation costs under the warranty, including return to the
factory, are to be borne and prepaid by the purchaser/owner.
Thank you for your purchase of a DynGlobal Energy Corporation DG24/7. It has been designed to
yield years of trouble free service, even in the most abusive conditions. If you have any further
questions, please call, write, or fax us (attention Warranty Department).
DynGlobal Energy Corporation
P.O. Box 1285
Rapid City, SD 57709
Telephone: [phone] (Direct)
Facsimile: [phone] (Direct)
Facsimile: [phone]
Website: http://www.dynglobal.com

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Section 2
Setup / Operational
Instructions

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DG 24-7 MOD 1
Startup Instructions
(1) PLACEMENT OF DG24/7
STEP#1 –If the DG 24/7 is deployed north of the equator then the system (DynGlobal logo) must be
positioned to face south, if south of the equator the logo must face north. If possible place the DG24/7 on a
concrete pad which is suitable to support at least (4) four thousand (4000) pounds and anchor to the pad. If
pad is not available utilize solid level ground that will support the DG24/7.
STEP#2 –On the front of the unit where the DynGlobal logo is located is a small brown colored access
cover. Open the cover and find the access door keys in Figure 1.2.
Figure 1.2
STEP#3 –Locate, unlock, and open the end door (back) opposite the DynGlobal logo. This door is the filter
module access door Figure 1.3.
Figure 1.3

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STEP#4 –A green equipment ground wire is connected to the access door Figure 1.4. Pull apart the wire
connectors to completely remove the doors.
CAUTION!
You must reconnect equipment ground wires when reinstalling doors
to ensure a completed ground path!
Figure 1.4
STEP#5 –Locate inside the right top side of the filter module enclosure the model and serial tag Figure 1.5.
The last three (3) numbers of the serial number will be the two (2) combination lock code numbers that
secure the panels during shipment. For example a code of 008 would mean a lock combination of 0 0 8.
Figure 1.5
STEP#6 - Use this code to unlock the combination locks on both sides of the module that secure the
locking bars for transportation and storage. Remove the locking bars to access the solar modules. See
Figure 1.6
Figure 1.6

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CAUTION!
CONNECT GROUND WIRE BEFORE USING
NOTE: Two (2) ground rod kits are provided with the DG24/7 each have a (1) one ten (10) foot
number four (4) gauge grounding cable, one (1) cable clamp, and one (1) eight (8) foot ground rod.
Install the two (2) eight (8) foot earth ground rods a minimum of six (6) feet apart from each other.
The grounding rods are to be installed in series. See STEP#7 for assembly and installation.
STEP#7 –See Figure 1.7 with Step#7 Instructions
A. Prior to ground rod placement locate the grounding point on the DG24/7 located on the back, left,
lower corner on the unit indicated by a ground label see Figure 1.8. Ensure grounding rods and cable
will reach the grounding point prior to placement.
B. Hammer the first ground rod into the earth nearest the DG24/7 MOD I until approximately (3) three
inches of rod is left exposed.
C. Hammer the second ground rod into the earth at least 6 feet from the first grounding rod until
approximately (3) three inches of rod is left exposed. See figure 1.7 for proper placement.
D. Loosely install a cable clamp on to the exposed end of the furthest grounding rod and insert one end
of the # (4) four gauge grounding cable into clamp and tighten.
E. Loosely install the second grounding clamp onto the exposed end of the grounding rod nearest the
DG24/7.
F. Loosely install the free end of the # (4) four gauge cable from the furthest grounding rod to grounding
clamp nearest the DG24/7 MOD I.
G. Install the second grounding cable into the same grounding clamp on the grounding rod nearest the
DG24/7 MOD I and tighten (ensure both cables are secure). See Figure 1.7
Figure 1.7

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H. - Attach the free end of the second ground cable to the grounding point on the DG24/7, located on the
back, left, lower corner on the unit indicated by a ground label Figure 1.8. Grounding the DG24/7 is now
complete.
Figure 1.8
I. -To complete grounding procedures see page 18, step 6.
(2) SOLAR ARRAY DEPLOYMENT
STEP#1- Located on the inside of the solar rack are (6) black handled tee pins which are used to secure
the solar panel modules to the support rack Figure 2.1.
.
Figure 2.1