Eagle power HSB21 Guide

OPERATION AND PARTS MANUAL
Rev A 01/2003
HSB21
Battery Burnisher

Item No. Qty Part No. Description
1 1 001 Lower Body Housing
2 1 002 Battery Condition Meter
3 1 003 RPM Meter
4 1 004 60A Circuit Breaker
5 1 005 36VDC Indicator Light-Red
6 1 006 36VDC Indicator Light- Green
7 1 007 Toggle Switch
8 1 008 Upper Hood Cover
9 1 009 Battery Frame Assembly
10 3 010 12V Battery
11 2 011 Battery Cable
12 1 012 Battery Strap
13 1 013 Electrical Plug
14 1 014 DC Contactor
15 1 015 Shunt
16 1 016 Rear Panel
17 1 017 Handle Adjusting Block
18 1 018 Handle Positioning Block
19 1 019 Handle Assembly
20 1 020 Handle Tube
21 1 021 Snap Switch
22 1 022 Throttle Spring
23 2 023 Handle Grip
24 1 024 2.5 hp. 36VDC Motor
25 1 025 Screen
26 1 026 Screen Rubber Trim
27 1 027 Axle
28 2 028 Wheel
29 2 029 Wheel Spacer
30 1 030 Pad Skirt
31 1 031 Pad Skirt Spacer
32 1 032 Brush Skirt
33 1 033 21" Pad Driver Assembly
34 1 034 Pad Driver Adapter
35 1 035 Pad Retainer
36 1 036 Buffer Pad
37 1 037 Caster Wheel
38 1 038 Caster Yoke
39 1 039 Caster Axle & Nut
40 1 040 Caster Mount Bracket
41 1 041 Caster Stem Adapter
42 1 042 Caster Knob
43 2 043 #10-24x 3/8 Hex Head Bolt
44 2 044 5/16-18x 5/8 Hex Head Bolt
45 8 045 5/16-18x 3/4 Hex Head Bolt
HS2100 PARTS LIST

Item No. Qty Part No. Description
46 1 046 5/16-18x 1 1/2 Hex Head Bolt
47 7 047 5/16-18x 1/2 Slotted Flat Head Undercut Machine
Screw
48 4 048 5/16-18x 1 Slotted Truss Head Machine Screw
49 4 049 #6-32x 1 Slotted Pan Head Machine Screw
50 3 050 #8-32x 1/2 Slotted Pan Head Machine Screw
51 3 051 #10-32x 1 Slotted Pan Head Machine Screw
52 3 052 1/4-20x 3/4 Slotted Pan Head Machine Screw
53 1 053 #8-32x 1 Slotted Round Head Machine Screw
54 6 054 1/4-20x 1 Flat Head Socket Cap Screw
55 4 055 5/16-18x 3/4 Flat Head Socket Cap Screw
56 10 056 1/4-20x 5/8 Button Head Socket Cap Screw
57 1 057 1/4-20x 1 1/2 Button Head Socket Cap Screw
58 1 058 1/4-20x 1 1/2 Socket Head Cap Screw
59 1 059 3/8-24x 1 Socket Head Cap Screw
60 1 060 1/4 Flat Washer
61 10 061 5/16 Flat Washer
62 1 062 3/8 Flat Washer
63 3 063 #8 Lock Washer
64 3 064 #10 Lock Washer
65 11 065 5/16 Lock Washer
66 1 066 #10-32 Lock Nut
67 2 067 1/4-20 Lock Nut
68 4 068 #6-32 Flanged Nut
69 2 069 #10-32 Flanged Nut
70 7 070 1/4-20 Flanged Nut
71 1 071 #8-32 Nut
72 1 072 #10-32 Nut
73 1 073 1/4-20 Nut
74 1 074 3/16x3/16x1 Key
75 1 075 1/4-20 Eye Bolt
76 1 076 Hose Clamp
77 2 077 Vacuum Cuff
78 1 078 Vacuum Tubing
79 1 079 Tubing Clip
80 1 080 Vacuum Bag
HS2100 PARTS LIST

Operating instructions:
1. Make sure burnish pad is on and attached properly. See “Pad
changing instructions”.
2. Adjust pressure on burnish pad by turning “Caster knob” clockwise to
reduce pressure on burnish pad.
3. Move “Toggle switch” to “On” position; green light will be on.
4. Check “Battery condition meter” before operating. Meter should be in
the “working range” to operate.
5. Adjust handle to proper operating position height by lifting pin at left
side of handle and raising or lowering the handle to desired position.
Then insert pin in nearest hole.
6. Twist handgrips forward to operate.
7. Check “RPM meter” for proper gauge pressure. See “Adjusting pad
pressure” for instructions.
Pad changing instructions:
1. Tilt machine back toward handle. Front of machine should be off of the
ground about 10-12 inches.
2. Unscrew blue “Pad retainer” by turning counterclockwise. Blue
retainer must be removed before replacing pad.
3. Remove pad for replacement.
4. Replace blue “Pad retainer” and tighten by turning clockwise. Tighten
blue retainer until it bottoms out. Do not over tighten.
Adjusting pad pressure:
1. With machine turned on and handgrips in the operating position, check
“RPM meter” for pressure:
a. Black area – pressure is too low.
b. Green area – pressure is good.
c. Red area – pressure is too high.
2. To adjust to desired pressure:
a. Turn “Caster knob” clockwise to raise pad and reduce pressure.
b. Turn “Caster knob” counterclockwise to lower pad and increase
pressure.
3. For the best performance, “RPM meter” should be kept in the “green”
area. A green arrow above the green area indicates the best pressure.
Note: Too much pad pressure may trip the circuit breaker. See
“Problem solution” to reset breaker.
INSTRUCTIONS

Charging batteries:
1. See instructions on charger before operating.
2. Move “Toggle switch” to “Off” position; green light will be off.
3. Lift and remove “Upper hood cover”.
4. Place charger plug into mating plug on machine located on the left side
behind batteries. Plug will only connect together one way. Charger plug
must go into plug on the machine to function properly.
5. Then plug charger into grounded 110-volt outlet.
Note: Burnisher should not be turned on when charging.
6. Disconnect charger at 110-volt outlet and at burnisher before
operating.
Breaker tripped:
1. Move “Toggle switch” to “Off” position; green light will be off.
2. Push down breaker on the right side to reset.
3. Raise the burnish pad by turning “Caster knob”. See “Adjusting pad
pressure” for instructions.
Preventive maintenance:
1. Check batteries for water level each week.
2. Check batteries with a hydrometer every month.
3. Check battery connections each week.
4. Clean battery terminals every month.
5. Clean dust screen before each use.
6. Clean dust filter before each use.
7. Empty vacuum bag after each use.
8. Check for any loose bolts or screws every month.
INSTRUCTIONS (cont.)

Trouble shooting:
1. Green light will not come on.
a. Check batteries.
b. Check battery connections.
c. Check circuit breaker.
d. Check wire connections to light.
e. Check light.
2. Motor will not run.
a. Check batteries.
b. Check battery connections.
c. Check wire connections to switch.
d. Check wire connections to motor.
e. Check motor.
f. Check circuit breaker.
3. Red light on panel is on.
a. Check brushes on motor.
b. Check wires to motor.
c. Check wire connections to light.
4. Circuit breaker is tripped.
a. Check pad pressure.
b. Check motor.
c. Check wires.
INSTRUCTIONS (cont.)

Warranty Policy
Limited Warranty
Eagle Power Products (EPP) warrants new cleaning equipment against defects in material and
workmanship under normal use and service to the original purchaser as detailed below.
10 Years
Subject to the conditions stated below, EPP warrants polyethylene tanks and housings to be
free from defects in materials and workmanship for a period of ten years.
3 Years
Subject to the conditions stated below, EPP warrants all automatic scrubber components to
be free from defects in materials and workmanship for a 3-year period. Parts replaced or
repaired are warranted for the remainder of the original warranty period.
1 Year
Subject to the conditions stated below, EPP warrants all other cleaning equipment
components to be free from defects in materials and workmanship for a 1-year period. Parts
replaced or repaired are warranted for the remainder of the original warranty period.
Batteries are prorated for one year.
EPP will furnish and charge for replacement parts, including transportation, to the original
owner through an EPP authorized service center. If the part is returned within 30 days and is
found defective, the owner will be credited for the cost of the replacement part including
shipping and handling.
Labor charges are covered for one year from the date of purchase if provided by an authorized
EPP service center. Travel is covered for 90 days for battery operated equipment only.
Wear items exempt from warranty include belts, carbon brushes, power cords, wheels, pad
drivers, clutch plates, brushes, pads, handle grips, filters, screens, throttle cables, and squeegees.
This warranty shall not apply to failures caused by misuse or abuse, improper
maintenance as stated in the operation manuals, use of unauthorized repair parts, repairs
by other than an EPP authorized service center, and damage in transit.
EPP disclaims and denies any liability for any direct, indirect, special incidental or consequential damage
which may be suffered as a result of sale, delivery, servicing, use, loss of any product, downtime, labor,
freight, or other charges not expressly included herein.
Please be sure to record this information. This information will be necessary for future warranty claims.
Eagle Power Products Sales and Service Provided by:
1174 Northland Drive Mendota Heights, MN 55120
651.686.5399 Fax [phone]
www.eaglepower.com
Serial Number:
Date Purchased:
Model Number: