Eagle TT10 AWD Quick start guide
EAGLETUGS
PARTS&SERVICEMANUAL
VehicleTypes:TT‐10,TT‐12
EngineType:IsuzuTurboDieselEngineModels
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3
INTRODUCTION
FromeveryoneatEagleIndustrialTruckManufacturing,wewouldliketosayThankYouforpurchasinganEagleTT‐
seriestowtractor.Wetakealotofprideinthequalityoftheproductsthatwebuild,aswellasourcontinuedcustomer
service.Ourgoalistobuildalongtermrelationshipwithourcustomers.Wewantyou,thecustomer,tobe100%satis‐
fiedwithyourEagleexperience.Tous,thismeansthatyourEagleTT‐seriestractorisfunctionallysuperiortoanyother
productsyouhaveused.ThisalsomeansthatyourEagleproductiscontinuallysupportedinaprofessional,timely
manner.
PURPOSE&USEOFTHISMANUAL
ThismanualisdesignedasareferenceguidetomakethereadermorefamiliarwiththecomponentsoftheEagleTT‐10‐
TT‐12towtractormodels.Thismanualincludespartnumbersanddescriptionstoassistthereaderinorderingcompo‐
nentspare/serviceparts.ThemanualalsooutlinestheScheduledMaintenanceIntervalsrecommendedbyEagleinor‐
dertokeepyourvehiclerunningproperly.InthismanualyouwillalsofindtheEagleStandardWarrantyonallofthe
TT‐seriestowtractors.However,formoredetailedinformationontheEagleWarrantyandprocedure,aswellasinfor‐
mationpertainingtothesafeoperationofyourEagleproduct,pleaseseetheEagleOperationsManualthatwasalsoin‐
cludedwithyourvehicle.
TECHNICALASSISTANCE
Whenaddressingarepairprocedureoroperationalproblem,pleaserememberthatEagletechnicalsupportisonlya
phonecallaway.Eagletechniciansareavailabletoassistyouinvehiclediagnosticsandrecommendedrepairproce‐
dures.Weencourageyoutousethisservicetoreducemachinedown‐timeandtogainabetterunderstandingofproper
repairprocedures.
ORDERINGSPARE/SERVICEPARTS
EagleinventoriesmostofthecomponentpartsfoundinitsTT‐seriestowtractors,andmostspare/servicepartscanbe
shippedthesamedaytheorderisreceived.PartsordersneedtobereceivedatEagleby12:00pm(Noon)ESTinorder
forthepartstobeshippedthatsameday.Partsorderedafter12:00pmESTwillmostlikelybeshippedthefollowing
day.
CONTACTINFORMATION
EagleCorporateOffice
26111NorthlineRd
Taylor,MI48180
(800)671‐0431
www.eagletugs.com
CustomerService Parts&Service TechnicalSupport
customerservice@eagletugs.com parts@eagletugs.com support@eagletugs.com
(734)442‐1000‐‐(800)671‐0431 (734)442‐1000‐‐(800)671‐0431 (734)442‐1000‐‐(800)671‐0431
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TABLEOFCONTENTS
INTRODUCTION....................................................................................................................... 3
PURPOSE&USEOFTHISMANUAL......................................................................................................................... 3
TECHNICALASSISTANCE.......................................................................................................................................... 3
ORDERINGSPARE/SERVICEPARTS .......................................................................................................................... 3
CONTACTINFORMATION......................................................................................................................................... 3
WARRANTY................................................................................................................................ 6
VEHICLEIDINFORMATION ..................................................................................................................................... 6
WARRANTYREGISTRATION..................................................................................................................................... 7
STANDARDWARRANTY........................................................................................................................................... 7
AUTHORIZEDISUZUDISTRIBUTORMAP................................................................................................................. 8
AUTHORIZEDISUZUDISTRIBUTORDIRECTORY...................................................................................................... 9
ISUZUSERVICE&PARTSBULLETIN(J‐SERIESENGINEOILFILLPROCEDURES) ................................................. 12
SERVICEPARTSILLUSTRATIONS&DETAIL............................................................... 15
IDENTIFICATIONKEY ............................................................................................................................................. 15
POWERTRAIN ........................................................................................................................................................ 16
EngineDress–IsuzuTurboDiesel................................................................................................................ 16
DRIVELINE .............................................................................................................................................................. 22
DriveShaftAssembly—Front ........................................................................................................................ 22
DriveShaftAssembly—Rear.......................................................................................................................... 23
TRANSMISSION ....................................................................................................................................................... 24
TransaxleMounting&Misc.Parts ................................................................................................................ 24
TransaxleMounting&Misc.Parts—Detail................................................................................................. 25
TransaxleCaseExtension&Retainer........................................................................................................... 26
TransaxleCaseExtension&Retainer‐Detail.............................................................................................. 27
CoolingSystem—Transmission..................................................................................................................... 28
COOLINGSYSTEM .................................................................................................................................................. 29
CoolingSystem—TurboDiesel...................................................................................................................... 29
AXLES ..................................................................................................................................................................... 30
AxleAssembly—FrontDrive(AllWheelDrive)......................................................................................... 30
AxleAssembly—Rear ..................................................................................................................................... 31
AxleAssemblyBreakdown—FrontDrive(AllWheelDrive).................................................................. 32
AxleAssemblyBreakdown—FrontDrive—Detail ................................................................................... 33
AxleAssemblyBreakdown—RearDrive ................................................................................................... 36
AxleAssemblyBreakdown—RearDrive—Detail..................................................................................... 37
BRAKES ................................................................................................................................................................... 40
DrumBrakeAssembly—Rear ..................................................................................................................... 40
BrakeCaliperAssembly—Front ................................................................................................................... 41
BrakeSystemHydraulic ................................................................................................................................. 42
BrakeActuatorAssembly ............................................................................................................................... 44
BrakePedalAssembly..................................................................................................................................... 45
ParkingBrakeActuatorAssembly ................................................................................................................ 46
ParkingBrakeActuatorAssembly—Detail................................................................................................ 47
STEERINGSYSTEM................................................................................................................................................... 48
SteeringSystemBreakdown(ForSerialNumbersStartingAfter12135&Above) ................................ 48
SteeringSystemBreakdown—Detail .......................................................................................................... 49
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SteeringSystemBreakdown(ForSerialNumbersStartingBefore12136&Below)............................... 51
SteeringSystemBreakdown—Detail .......................................................................................................... 52
AIRCLEANER,FUELSYSTEM&EXHAUST ............................................................................................................ 52
AirCleanerAssembly—Diesel..................................................................................................................... 52
AirCleanerSub‐Assembly ............................................................................................................................. 53
FuelSystem—Diesel........................................................................................................................................ 54
ExhaustSystem—Diesel.................................................................................................................................. 55
OPERATORCOMPARTMENT................................................................................................................................... 56
TransmissionControl ...................................................................................................................................... 56
AcceleratorPedalAssembly........................................................................................................................... 57
InstrumentPanel.............................................................................................................................................. 58
InstrumentPanel—Detail ............................................................................................................................... 59
LIGHTS&ELECTRIAL............................................................................................................................................ 61
ElectricalBoard ................................................................................................................................................ 61
Headlight&TaillightAssembly .................................................................................................................... 62
WiringHarness ................................................................................................................................................ 64
WiringSchematic ............................................................................................................................................. 65
ShutdownOptionWiring ............................................................................................................................... 66
CabOptionWiring......................................................................................................................................... 67
OTHERASSEMBLIES............................................................................................................................................... 68
BodyAssembly................................................................................................................................................. 68
BodyAssemblyWithSplitHood................................................................................................................... 69
Wheel&TireAssembly—DualRearWheelModel .................................................................................... 70
HitchOptions ................................................................................................................................................... 71
CabOption........................................................................................................................................................ 72
CabOptionDetail ............................................................................................................................................ 73
CabHeaterDetail............................................................................................................................................. 74
Strobe,Beacon&FloorMats .......................................................................................................................... 75
OtherOptions................................................................................................................................................... 76
SCHEDULEDMAINTENANCE............................................................................................ 77
Lubricationdiagram‐TTSeries‐AllWheelDrive......................................................................................... 77
PreventativeMaintenanceschedule................................................................................................................ 78
Dailyoperatorresponsibilities........................................................................................................................... 79
Specifications&capacities.................................................................................................................................. 80
TipsforAllWeatherTraction ............................................................................................................................ 82
FrontEndAlignmentProcedure ...................................................................................................................... 83
TABLEOFCONTENTS
6
WARRANTY
*WARNING–DONOTUSEJETAFUELINTHISENGINE.ANYUSEOFJETAFUELWILL
VOIDTHEWARRANTYONTHEENGINEANDWILLRESULTINVIOLATIONOFEPAEMISSIONS
REGULATIONS
VEHICLEIDINFORMATION
Thisinformationcanbefoundonthetractor’sI.D.Platelocatedonthefirewallnexttothedriver’sseat.Additionally,
thereisapermanentserialnumberlocatedontherearbulkheadinsidetheenginecompartment.
MODEL
SERIAL#
MFGDATE
ENGINETYPE
ENGINESERIAL#
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WARRANTY
WARRANTYREGISTRATION
Please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty
work on your engine if a problem occurs. See Vehicle ID Information on previous page.
ThreeagleSM Warranty Information*
The ThreeagleSM Warranty covers only Eagle TT-series aircraft tractors manufactured after October 1, 2006. Eagle Tugs (EAGLE)
warrants that the Eagle TT-series tow tractors will be free from defects in material and workmanship for a period of 3 years or
3,000 operating hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from date of delivery to the
first customer (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the war-
ranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or
repairing, at EAGLE's election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Repre-
sentative. Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via
prepaid transportation, and which is found to be defective, will be repaired or replaced and returned to customer prepaid. On the
other hand, should a part be found not defective, inspection and handling charges may be charged to the customer or Authorized
Service Representative by EAGLE.
This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer
and not by EAGLE or the Authorized Service Representative.
This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident or im-
proper handling, maintenance or application; nor does it extend to the EAGLE machine and/or parts which have been repaired or
altered outside of EAGLE's plant or the facility of an Authorized Service Representative.
This warranty does not apply to routine maintenance, ignition components, or wearable parts of the EAGLE machine such as fil-
ters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its
original term for any EAGLE machine or part replaced or repaired under warranty.
EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARAN-
TEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN
STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR ANY
REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EI-
THER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS,
DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTH-
ERWISE, WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUP-
PLY OF SERVICES.
SUBJECT TO CHANGE WITHOUT NOTICE
*Note - The ThreeagleSM Warranty covers only TT-series tow tractors manufactured after October 1, 2006. All TT-series manufac-
tured prior to the date above, and all other Eagle Tugs models, are covered under our Standard Warranty of 1 Year or 2,000
hours. Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model.
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AUTHORIZEDISUZUDISTRIBUTORMAP
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AUTHORIZEDISUZUDISTRIBUTORDIRECTORY
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AUTHORIZEDISUZUDISTRIBUTORDIRECTORY
IsuzuMotorsLimited‐WorldwideDistributorNetwork
Asia/Pacific
Japan IsuzuMotorsLimited Tawain LeanmarkCo.
3‐1,Kamigo,4‐Chome,Eb in a 9F‐1,No.201Sec2
Kanagaw a‐Ken,243‐0434,Japan KeelungRoad,Taipei,Taiwan
(Non‐AutomotiveEngines) Fax:1437‐0308
Phone:81‐46‐234‐6180
Phone:81‐46‐234‐6093
Europe
Belgium/TheNetherland
s
DBH DivisionofMACME
Rivierdijk452,3372BW Boomsesteenweg42B
Ha r dinxv eld‐Giessendam B‐2630Aartselaar
TheNetherlands Phone:+32‐3‐870‐8180
Phone:+31184613066 Fax:+32‐3‐870‐8188
Fax:+31184618002
Den ma r k Holm‐Den ma r k Finland Finmotor
Sydvestvej142‐144 Palvitie3
DK‐2600Glostrup FIN‐01390Vantaa
Phone:+45‐43‐633700 Phone:+35‐8987‐00970
Fax:+45‐43‐631403 Fax:+35‐8987‐009770
France Penven Germany LopkeDieselGmbh
281,ChausseeJulesCesar Ferdinand‐Zeppelin‐Strasse19
F‐95250Beauchamp 47445Moers
Phone:1‐34135432 Germany
Fax:1‐39957659 Phone:0049(0)2841‐9990445
Fax:0049(0)2841‐9990185
Greece PetrosPetropoulosS.A. Italy PitteriVioliniS.P.A.
LeraOdos96‐102 20021BaranzatedeBollate
P.O.B.4101812210 Milano,ViaIMaggio,25/57Italy
Athens Phone:+39‐02‐382209‐220
Phone:347‐3300 Fax:+39‐02‐3561674
Fax:347‐3404
Norway DieselPowerA/S Portugal Motolusa
Industriveien7,P.O.B.144 EstradadaCircunvalacao
N‐3430Spikkostad PorteladaAjuda
Phone:3129‐1940 P‐1495Lisboa
Fax:3129‐1958Phone:1214‐241823
Fax:1214‐171927
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AUTHORIZEDISUZUDISTRIBUTORDIRECTORY
IsuzuMotorsLimited‐WorldwideDistributorNetwork
SpainTransdieselDiv.deCasli,S.A.AutomovilesUtilitarios,S.A.(AUSA)
c/ViguetasCastilla,26 CRA.DEVIC,KM.2,8‐P.O.B.194
E‐28820Coslada‐Madrid 08240Manresa,(Barcelona)
Phone:1‐6737012 Phone:93‐8747311
Fax:1‐6737412 Fax:93‐8741211
Sweden SwedMotorAB Switzerland SterkiAG
Box4 Zinkereistrasse35
S‐13721Vasterhaninge CH‐8633Wolfhausen
Phone:8‐50012140 Phone:55‐253‐2600
Fax:8‐50026800 Fax:55‐253‐2609
UnitedKingdom HMIsuzu IsuzuMotorsEur opeLimited
Unit5A,BabdownAirfield Suite24,TheCourtyards
NrTetbury,GloucestershireGL88YL CroxleyBusinessPark
UnitedKingdom HattersLane,Watford
Phone:44+1666500843 Hertfordshire,WD18YH
Fax:44+1666500844‐FAX UnitedKingdom
Phone:1923‐231‐580
MiddleEast
Oman GeneralEngineeringServiceEs t. U.A.E.
GeneralNavigation
andCommerce
Company
C.R.1/27447/3P.O.B.5690 ZaʹabeelPlaceRoad
Ruwi,SultanateOfOman P.O.Box5563,Dub a i
Fax:+968‐591802 Phone:+971‐370065
Fax:+971‐370308
Oceania
Australia IsuzuAustraliaLimited NewZealan
d
HoldenNewZealandLimited
Building1,BrooklynEstate PlantNo.1,PrivateBag
77MillersRoad UpperHut
Brooklyn,Victoria3025 Phone:4‐528‐1200
Australia Fax:4‐528‐1125
Phone:61399319977
Fax:61393152370
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NOTES:
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SERVICEPARTSILLUSTRATIONS&DETAIL
IDENTIFICATIONKEY
Thefollowingabbreviationsareusedthroughoutthepartslistsinthissection.
AbbreviationMeaningPurpose
NLNotListedPartrequiredbutnotshownondiagram
NPNNoPartNumberPartsshownandnumbered,butnotstockedandsoldbyEagle.Typi‐
callyusedforbolts,clamps,etc…
ARAsrequired
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POWERTRAIN
ENGINEDRESS—ISUZUTURBODIESEL
21
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ENGINEDRESS—ISUZUTURBODIESEL—DETAIL
POWERTRAIN
Item PartNumber Qty Description
1B‐TT10TD‐00017‐11 FLYWHEEL
2B‐TT10TD‐00016‐ID 1 FLEXPLATE
3 TM27C00305‐ID 1 FLEXPLATEWASHER
4B‐TT10TD‐00001‐ID 1 TRANSPLATE
5NPN43/4ʺLOCKNUT
6A‐TT5D‐00010 4 LORDWASHER
7A‐TT5D‐00013‐14 ISOLATOR
8B‐TT5D‐0009 2 TRANSMOUNT
9B‐TT5D‐00009 1 ENGINEMOUNT
10 NPN 4 3/4‐16X3.5BOLT&3/4ʺWHASHER
11 8‐94430‐983‐11OILFILTERELEMENT
12 A‐TT4‐000651 1 OILPRESSURESENDINGUNIT
13 8971138000 1 ISUZUMOTORMOUNT
14 1136714360or1136710081 1 BELT
15 TMD27B00521‐ID 1 ENGINEPLATE
16 8970848770 1 STARTER
17 X143301540 1 SOLENOID
18 8‐94414‐796‐31FUELFILTERELEMENT
19 A‐TT4‐000652 1 COOLANTTEMPSENDINGUNIT
20 5136603081 1 FAN
21 894423‐7450 1 ALTERNATORBRACKET
22 5812003470 1 ALTERNATOR‐50AMP
23 8943881780 1 BOLT,ALT
24 8970862281 1 SLIDINGADJUSTMENTBOLT
25 8971842640 1 ALTERNATORADJUSTINGBRACKET
26 1099851770 1 LOCKWASHER,ALT
27 9091105080 1 NUT,ALT
28 5240849 2 DOWELPINS
29 13MM‐ID 8 M‐13BOLTS
30 8970186640 1 THERMOSTATHOUSING
NL 8973756480 1 WATERPUMP
NL 8972112090 1 THERMOSTAT
NL 894365‐6741 1 THERMOSTATGASKET
NL 8970908790 1 THERMOSTATHOUSINGGASKET
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POWERTRAIN
ENGINEDRESS—ISUZUTURBODIESEL
1
2
4
5
3
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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ENGINEDRESS—ISUZUTURBODIESEL—DETAIL
POWERTRAIN
Item PartNumber Qty Description
1 8972539921 1 OILPAN
2 8970801940 1 OILPANGASKET
3 8972457681 1 OILLEVELGAUGE
4 1096230570 1 GASKET,DRAINPLUG
5 9096620120 1 DRAINPLUG
6 8970394733 1 EXHAUSTMANIFOLD
7 8973503170 1 GASKET,EXHAUSTMANIFOLD
8 8972389800 1 #1FUELINJECTIONLINE
9 8972389810 1 #2FUELINJECTIONLINE
10 8972389820 1 #3FUELINJECTIONLINE
11 8972389830 1 #4FUELINJECTIONLINE
12 8972125400 1 GASKET,INTAKEMANIFOLD
13 8970114882 1 INTAKEMANIFOLD
14 8970661980 1 GASKET,CYLINDERHEAD
15 8973494160 1 GASKET,CYLINDERHEADCOVER
16 8970817422 1 CYLINDERHEADCOVER
17 8941332075 1 OILFILLERCAP
18 8941236231 1 GASKET,OILFILLERCAP
19 8941581080 1 CAP,HEADCOVER
20 8942024563 1 GASKET,CAPHEADCOVER
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POWERTRAIN
ENGINEDRESS—ISUZUTURBODIESEL
1 *Includes all gaskets with asterisk
This manual suits for next models
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