Eagle TT10 AWD Quick start guide

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EAGLETUGS
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PARTS&SERVICEMANUAL
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VehicleTypes:TT‐10,TT‐12
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EngineType:IsuzuTurboDieselEngineModels
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INTRODUCTION
FromeveryoneatEagleIndustrialTruckManufacturing,wewouldliketosayThankYouforpurchasinganEagleTT‐
seriestowtractor.Wetakealotofprideinthequalityoftheproductsthatwebuild,aswellasourcontinuedcustomer
service.Ourgoalistobuildalongtermrelationshipwithourcustomers.Wewantyou,thecustomer,tobe100%satis‐
fiedwithyourEagleexperience.Tous,thismeansthatyourEagleTT‐seriestractorisfunctionallysuperiortoanyother
productsyouhaveused.ThisalsomeansthatyourEagleproductiscontinuallysupportedinaprofessional,timely
manner.
PURPOSE&USEOFTHISMANUAL
ThismanualisdesignedasareferenceguidetomakethereadermorefamiliarwiththecomponentsoftheEagleTT‐10‐
TT‐12towtractormodels.Thismanualincludespartnumbersanddescriptionstoassistthereaderinorderingcompo‐
nentspare/serviceparts.ThemanualalsooutlinestheScheduledMaintenanceIntervalsrecommendedbyEagleinor‐
dertokeepyourvehiclerunningproperly.InthismanualyouwillalsofindtheEagleStandardWarrantyonallofthe
TT‐seriestowtractors.However,formoredetailedinformationontheEagleWarrantyandprocedure,aswellasinfor‐
mationpertainingtothesafeoperationofyourEagleproduct,pleaseseetheEagleOperationsManualthatwasalsoin‐
cludedwithyourvehicle.
TECHNICALASSISTANCE
Whenaddressingarepairprocedureoroperationalproblem,pleaserememberthatEagletechnicalsupportisonlya
phonecallaway.Eagletechniciansareavailabletoassistyouinvehiclediagnosticsandrecommendedrepairproce‐
dures.Weencourageyoutousethisservicetoreducemachinedown‐timeandtogainabetterunderstandingofproper
repairprocedures.
ORDERINGSPARE/SERVICEPARTS
EagleinventoriesmostofthecomponentpartsfoundinitsTT‐seriestowtractors,andmostspare/servicepartscanbe
shippedthesamedaytheorderisreceived.PartsordersneedtobereceivedatEagleby12:00pm(Noon)ESTinorder
forthepartstobeshippedthatsameday.Partsorderedafter12:00pmESTwillmostlikelybeshippedthefollowing
day.
CONTACTINFORMATION
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EagleCorporateOffice
26111NorthlineRd
Taylor,MI48180
(800)671‐0431
www.eagletugs.com
CustomerService Parts&Service TechnicalSupport
[e-mail] [e-mail] [e-mail]
(734)442‐1000‐‐(800)671‐0431 (734)442‐1000‐‐(800)671‐0431 (734)442‐1000‐‐(800)671‐0431

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TABLEOFCONTENTS
INTRODUCTION....................................................................................................................... 3
PURPOSE&USEOFTHISMANUAL......................................................................................................................... 3
TECHNICALASSISTANCE.......................................................................................................................................... 3
ORDERINGSPARE/SERVICEPARTS .......................................................................................................................... 3
CONTACTINFORMATION......................................................................................................................................... 3
WARRANTY................................................................................................................................ 6
VEHICLEIDINFORMATION ..................................................................................................................................... 6
WARRANTYREGISTRATION..................................................................................................................................... 7
STANDARDWARRANTY........................................................................................................................................... 7
AUTHORIZEDISUZUDISTRIBUTORMAP................................................................................................................. 8
AUTHORIZEDISUZUDISTRIBUTORDIRECTORY...................................................................................................... 9
ISUZUSERVICE&PARTSBULLETIN(J‐SERIESENGINEOILFILLPROCEDURES) ................................................. 12
SERVICEPARTSILLUSTRATIONS&DETAIL............................................................... 15
IDENTIFICATIONKEY ............................................................................................................................................. 15
POWERTRAIN ........................................................................................................................................................ 16
EngineDress–IsuzuTurboDiesel................................................................................................................ 16
DRIVELINE .............................................................................................................................................................. 22
DriveShaftAssembly—Front ........................................................................................................................ 22
DriveShaftAssembly—Rear.......................................................................................................................... 23
TRANSMISSION ....................................................................................................................................................... 24
TransaxleMounting&Misc.Parts ................................................................................................................ 24
TransaxleMounting&Misc.Parts—Detail................................................................................................. 25
TransaxleCaseExtension&Retainer........................................................................................................... 26
TransaxleCaseExtension&Retainer‐Detail.............................................................................................. 27
CoolingSystem—Transmission..................................................................................................................... 28
COOLINGSYSTEM .................................................................................................................................................. 29
CoolingSystem—TurboDiesel...................................................................................................................... 29
AXLES ..................................................................................................................................................................... 30
AxleAssembly—FrontDrive(AllWheelDrive)......................................................................................... 30
AxleAssembly—Rear ..................................................................................................................................... 31
AxleAssemblyBreakdown—FrontDrive(AllWheelDrive).................................................................. 32
AxleAssemblyBreakdown—FrontDrive—Detail ................................................................................... 33
AxleAssemblyBreakdown—RearDrive ................................................................................................... 36
AxleAssemblyBreakdown—RearDrive—Detail..................................................................................... 37
BRAKES ................................................................................................................................................................... 40
DrumBrakeAssembly—Rear ..................................................................................................................... 40
BrakeCaliperAssembly—Front ................................................................................................................... 41
BrakeSystemHydraulic ................................................................................................................................. 42
BrakeActuatorAssembly ............................................................................................................................... 44
BrakePedalAssembly..................................................................................................................................... 45
ParkingBrakeActuatorAssembly ................................................................................................................ 46
ParkingBrakeActuatorAssembly—Detail................................................................................................ 47
STEERINGSYSTEM................................................................................................................................................... 48
SteeringSystemBreakdown(ForSerialNumbersStartingAfter12135&Above) ................................ 48
SteeringSystemBreakdown—Detail .......................................................................................................... 49

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SteeringSystemBreakdown(ForSerialNumbersStartingBefore12136&Below)............................... 51
SteeringSystemBreakdown—Detail .......................................................................................................... 52
AIRCLEANER,FUELSYSTEM&EXHAUST ............................................................................................................ 52
AirCleanerAssembly—Diesel..................................................................................................................... 52
AirCleanerSub‐Assembly ............................................................................................................................. 53
FuelSystem—Diesel........................................................................................................................................ 54
ExhaustSystem—Diesel.................................................................................................................................. 55
OPERATORCOMPARTMENT................................................................................................................................... 56
TransmissionControl ...................................................................................................................................... 56
AcceleratorPedalAssembly........................................................................................................................... 57
InstrumentPanel.............................................................................................................................................. 58
InstrumentPanel—Detail ............................................................................................................................... 59
LIGHTS&ELECTRIAL............................................................................................................................................ 61
ElectricalBoard ................................................................................................................................................ 61
Headlight&TaillightAssembly .................................................................................................................... 62
WiringHarness ................................................................................................................................................ 64
WiringSchematic ............................................................................................................................................. 65
ShutdownOptionWiring ............................................................................................................................... 66
CabOptionWiring......................................................................................................................................... 67
OTHERASSEMBLIES............................................................................................................................................... 68
BodyAssembly................................................................................................................................................. 68
BodyAssemblyWithSplitHood................................................................................................................... 69
Wheel&TireAssembly—DualRearWheelModel .................................................................................... 70
HitchOptions ................................................................................................................................................... 71
CabOption........................................................................................................................................................ 72
CabOptionDetail ............................................................................................................................................ 73
CabHeaterDetail............................................................................................................................................. 74
Strobe,Beacon&FloorMats .......................................................................................................................... 75
OtherOptions................................................................................................................................................... 76
SCHEDULEDMAINTENANCE............................................................................................ 77
Lubricationdiagram‐TTSeries‐AllWheelDrive......................................................................................... 77
PreventativeMaintenanceschedule................................................................................................................ 78
Dailyoperatorresponsibilities........................................................................................................................... 79
Specifications&capacities.................................................................................................................................. 80
TipsforAllWeatherTraction ............................................................................................................................ 82
FrontEndAlignmentProcedure ...................................................................................................................... 83
TABLEOFCONTENTS

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WARRANTY
*WARNING–DONOTUSEJETAFUELINTHISENGINE.ANYUSEOFJETAFUELWILL
VOIDTHEWARRANTYONTHEENGINEANDWILLRESULTINVIOLATIONOFEPAEMISSIONS
REGULATIONS
VEHICLEIDINFORMATION
Thisinformationcanbefoundonthetractor’sI.D.Platelocatedonthefirewallnexttothedriver’sseat.Additionally,
thereisapermanentserialnumberlocatedontherearbulkheadinsidetheenginecompartment.
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MODEL
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SERIAL#
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MFGDATE
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ENGINETYPE
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ENGINESERIAL#
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WARRANTY
WARRANTYREGISTRATION
Please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty
work on your engine if a problem occurs. See Vehicle ID Information on previous page.
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ThreeagleSM Warranty Information*
The ThreeagleSM Warranty covers only Eagle TT-series aircraft tractors manufactured after October 1, 2006. Eagle Tugs (EAGLE)
warrants that the Eagle TT-series tow tractors will be free from defects in material and workmanship for a period of 3 years or
3,000 operating hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from date of delivery to the
first customer (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the war-
ranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or
repairing, at EAGLE's election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Repre-
sentative. Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via
prepaid transportation, and which is found to be defective, will be repaired or replaced and returned to customer prepaid. On the
other hand, should a part be found not defective, inspection and handling charges may be charged to the customer or Authorized
Service Representative by EAGLE.
This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer
and not by EAGLE or the Authorized Service Representative.
This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident or im-
proper handling, maintenance or application; nor does it extend to the EAGLE machine and/or parts which have been repaired or
altered outside of EAGLE's plant or the facility of an Authorized Service Representative.
This warranty does not apply to routine maintenance, ignition components, or wearable parts of the EAGLE machine such as fil-
ters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its
original term for any EAGLE machine or part replaced or repaired under warranty.
EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARAN-
TEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN
STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR ANY
REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EI-
THER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS,
DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTH-
ERWISE, WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUP-
PLY OF SERVICES.
SUBJECT TO CHANGE WITHOUT NOTICE
*Note - The ThreeagleSM Warranty covers only TT-series tow tractors manufactured after October 1, 2006. All TT-series manufac-
tured prior to the date above, and all other Eagle Tugs models, are covered under our Standard Warranty of 1 Year or 2,000
hours. Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model.
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AUTHORIZEDISUZUDISTRIBUTORMAP

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AUTHORIZEDISUZUDISTRIBUTORDIRECTORY

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AUTHORIZEDISUZUDISTRIBUTORDIRECTORY
IsuzuMotorsLimited‐WorldwideDistributorNetwork
Asia/Pacific
Japan IsuzuMotorsLimited Tawain LeanmarkCo.
3‐1,Kamigo,4‐Chome,Eb in a 9F‐1,No.201Sec2
Kanagaw a‐Ken,243‐0434,Japan KeelungRoad,Taipei,Taiwan
(Non‐AutomotiveEngines) Fax:1437‐0308
Phone:81‐46‐234‐6180
Phone:81‐46‐234‐6093
Europe
Belgium/TheNetherland
s
DBH DivisionofMACME
Rivierdijk452,3372BW Boomsesteenweg42B
Ha r dinxv eld‐Giessendam B‐2630Aartselaar
TheNetherlands Phone:+32‐3‐870‐8180
Phone:+31184613066 Fax:+32‐3‐870‐8188
Fax:+31184618002
Den ma r k Holm‐Den ma r k Finland Finmotor
Sydvestvej142‐144 Palvitie3
DK‐2600Glostrup FIN‐01390Vantaa
Phone:+45‐43‐633700 Phone:+35‐8987‐00970
Fax:+45‐43‐631403 Fax:+35‐8987‐009770
France Penven Germany LopkeDieselGmbh
281,ChausseeJulesCesar Ferdinand‐Zeppelin‐Strasse19
F‐95250Beauchamp 47445Moers
Phone:1‐34135432 Germany
Fax:1‐39957659 Phone:0049(0)2841‐9990445
Fax:0049(0)2841‐9990185
Greece PetrosPetropoulosS.A. Italy PitteriVioliniS.P.A.
LeraOdos96‐102 20021BaranzatedeBollate
P.O.B.4101812210 Milano,ViaIMaggio,25/57Italy
Athens Phone:+39‐02‐382209‐220
Phone:347‐3300 Fax:+39‐02‐3561674
Fax:347‐3404
Norway DieselPowerA/S Portugal Motolusa
Industriveien7,P.O.B.144 EstradadaCircunvalacao
N‐3430Spikkostad PorteladaAjuda
Phone:3129‐1940 P‐1495Lisboa
Fax:3129‐1958Phone:1214‐241823
Fax:1214‐171927