eao 09 Series Product information sheet

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Series 09 –I/O Universal Switch
Operating instructions and safety instructions
Operating instructions

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Operating and safety instructions
Project
Series 09, 1901 Universal Switch (Hardwired Standard Version)
Document Number
1901950001
Document
Description
Operating and safety instructions for the Series 09 Universal Switch (I/O
Hardwired Standard Version)
EAO Automotive GmbH & Co. KG
Richard-Wagner-Straße 3
08209 Auerbach/Vogtl.

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Change History
Version
Change Description
Status
Author
Date
01
initial
initial
HAS
13.01.2022
02
initial
review
ESF, HEP
16.02.2022
03
addition
review
HAS
03.08.2022
04
Chapter 3
review
ESF
26.09.2022
Referenced Documents
Reference
Document Number
Version
Author
Date
1901 product information
1901940001
08
EBJ
20.12.2021
EG/EC/CE Declaration of
Conformity
-
-
ESF
29.11.2021
Related Products
Version
Series 09 Universal Switch
I/O Hardwired Standard Variant
I/O Hardwired Dual Contact
(redudant switching signal)

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Table of contents
1. Safety warnings....................................................................................................7
2. Proper environment..............................................................................................8
3. General description..............................................................................................8
4. Technical specification.......................................................................................10
5. Scope of delivery................................................................................................12
6. Storage..............................................................................................................12
7. Mechanical installation/mounting........................................................................13
8. Electrical installation and pinning .......................................................................13
9. Typical failure modes and diagnosis option........................................................19
10. Cleaning.............................................................................................................20
11. Liability for quality defects ..................................................................................20
12. Service, repair....................................................................................................21
13. Market surveilance.............................................................................................21
14. Decommissioning, disposal................................................................................21
15. Declaration of Conformity...................................................................................21

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List of abbreviations and units
DIN
Deutsches Institut für Normung/German institute for standardization
EN
European standard
EU
European Union
HMI
Human-Machine-Interface
IP
International Protection
ISO
International Organization for Standardization
LED
Light emitting diode
MOT
Ministry of Transport
OEM
Original Equipment Manufacturer
VDA
Verband der Automobilindustrie/German Association of the automotive
industry

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Used symbols
Caution!
Indicates a hazardous situation which, if not avoided, may result in a
minor or moderate injury
Attention
Describes information on installation which, if ignored, can lead to
malfunctions
Note
Indicates a situation which, if not avoided, may result in property
damage
Indicates an executive activity
Indicates an application tip

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1. Safety warnings
The safe system handling requires knowledge of the operating instructions.
Caution!
Connect the power supply in accordance with the safety regulations
for electrical equipment.
Risk of injury
Damage of the pushbutton/indicator
Note
Avoid shocks and impacts to the pushbutton/indicator during installation
Damage to or destruction of the pushbutton/indicator
The supply voltage must not exceed the specified limit.
Damage to or destruction of the pushbutton/indicator
Protect the connector from damages
Damage to or destruction of the pushbutton/indicator
Intended use
The S09 Universal Switches/indicators were developed for E1 applications in vehicles. The
wide range of configuration and design features, as well as the possibility of easy adaptation
to customer-specific requirements, make the units the ideal choice for use in vehicle interiors
of passenger cars, special vehicles, trucks and buses.
The pushbuttons/indicators may only be operated within the parameters specified in the
technical data.
The pushbuttons/indicators must be used in such a way that no persons are endangered, or
machines or other equipment become damaged in the event of failure or malfunction.
Commissioning must be carried out by qualified personnel.

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2. Proper environment
See 4 Technical specification.
Note
If possible, avoid abrupt changes in the operating temperature of the
pushbutton/indicator, cable and connector.
Damage to the pushbutton/indicator, connector
Caution!
Do not operate the pushbutton/indicator in:
Potentially explosive atmospheres
Applications where the pushbutton/indicator and connector are
completely or partly submerged and situations where the switch is
exposed with a slug of liquid or splashes.
Situations in which the pushbutton/indicator and connector are
subjected to harsh external shocks and impacts
Risk of injury
Damage to the pushbutton/indicator, connector
3. General description
The Series 09 Universal Switch family has been developed for E1 applications, includes an
integrated connector recess and is ideally suited for use in vehicle interiors –in particular for
various switching controls in passenger cars, electric vehicles, trucks, buses and special
vehicles.
The S09 Universal Switch is available in different configurations and combinations for a large
range of applications. Thanks to the diagnostic capability through resistance coding (Namur),
for example cable breaks and switching states can be detected. There is also the option of two
redundant switching signals.
- White symbol illumination with three, one or without red LED status indicator
- Red Symbol Illumination e.g. for use as a hazard warning light
- Indicator version without mechanical function with and without illumination
- Two different haptic variants (firm or soft haptic)
- Two different connector coding’s
- ISO 7000 or customized symbols
- Standard Single Contact or Dual Contact (Two redundant switching signals)
- Optional diagnostic feature through resistance coding (Namur)

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Typical applications
Wide range of typical vehicle applications due to multi-status indication –in particular: Climate
Control, Menu navigation, central locking, Seat Heating and many others.
The universal switch can be also used for safety-relevant applications, for example Hazard
Warning Switch, Chassis- and Transmission Control or Parking Brake. Thanks to the
diagnostic capability through resistance coding (Namur), cable breaks and switching states
can be detected. Theredundancy of the switchingcontacts of the dual-contact versions speaks
for itself.
The customer must ensure the functional and product safety conformity of the integration of
the switch. Therefore, the customer must perform all security activities at the integration level
of the switch and confirm that all relevant functions are implemented to ensure that the
application handles critical issues in a secure manner.
Advantages and Key features
Ideal for safety-relevant applications
Wide range of designs and application-specific configuration options
Ergonomic modular design with IP5K4 protection (frontside)
ISO 7000 or customized symbols
Developed and manufactured in accordance with IATF 16949
White Symbol illumination and red Multi status indication
Wide range of applications due to multi-status indication
Snap-in mounting
Two different haptic variants (firm or soft haptic)
Single- or dual contact switching element
Optional diagnosable switch (Namur circuit with double contacts)

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4. Technical specification
Options
Standard Switch 12 V or 24 V (optional with NAMUR)
Dual Contact Switch NO/NO * or NO/NO-NC **
12 V or 24 V (optional with NAMUR)
Mechanical characteristics
Actuation force: approx. 4.5 N (Soft (long travel) haptics) *
approx. 6.5 N (Firm (short travel) haptics) **
Overload: 250 N
Mechanical lifetime: up to 250 000 cycles of operation
Electrical characteristics
Operating voltage range: 8-18 VDC (12 V variant)
18-32 VDC (24 V variant)
Maximal switching current: 50 mA (Total Power of 1 VA not be exceeded)
Minimal switching current: 1 mA (Wetting Current)
Maximal switching power: 1 VA (without Namur)
0.25 VA (with Namur)
Maximal switching voltage: 32 VDC
Contact resistance: <10 Ω (without Namur)
106 Ω-118 Ω (with Namur)
Illumination
LED symbol illumination
ocolour: White acc. CIE 1931,
chromaticity coordinates P (x, y) on request
Red (hazard warning version)
λdom ~ 633 nm
oLuminance: White: approx. 20 cd/m² at 28 VDC or 14 VDC,
23 °C ± 2 K
Red: approx. 90 cd/m² at 28 VDC or 14 VDC,
23 °C ± 2 K
LED indicator illumination
ocolour: Red λdom ~ 633 nm
oLuminance: approx. 200 cd/m² at 28 VDC or 14 VDC,
23 °C ± 2 K
Symbols
Standard: Symbols in accordance with ISO 7000
Customized: Customer-specific symbols on request
* NO/NO only as soft haptic version; **
NO/NO-NC only as firm haptic version