East West Engineering WP User manual

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EAST WEST ENGINEERING
INSTRUCTION MANUAL
Type WP
WORK PLATFORM
Table of contents
Page
1 Quality Policy Statement 2
2 General Description of Product 2
3 Method of Attachment to Forklift 3
4 perational and Safety Procedures 4
5 Risk Control Measures – Summary 5
6 Parts List 7
7 Maintenance 8
8 Compliance Plate Information 9
9 Certification Information 10
10 Terms and Conditions 11
Appendix A Attached
ALL EAST WEST WORK PLATFORMS CONFORM TO
AS/NZS 1554.1:2011, AS 2359.1 – 1995 & AS 2359.2 – 1985
81-87 ld Pittwater Rd, Brookvale Australia
P. . Box 112, Brookvale NSW 2100
Ph: [phone] Fax: [phone]
Toll Free: 1800 061 998
Email: [e-mail]

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1 QUALITY POLICY STATEMENT
East West Engineering is an Australian wned company in the Sydney suburb of
Brookvale. We are Australia’s leading manufacturer of forklift attachments, storage, waste
containers and environmental protection equipment.
You are purchasing the highest quality products available and are guaranteed of the reliability
of East West Engineering equipment.
2 GENERAL DESCRIPTION OF PRODUCT
Upon approval by relevant state authorities, work platforms are designed to safely perform
“special tasks of short duration”. Use of the type WP Work Platform is restricted to the
purpose for which it is designed. EAST WEST ENGINEERING is not liable if this restriction
is breached.
Manufactured strictly in accordance with AS 2359.1 – 1995, the type WP Work Platform is
suitable for a maximum of two people. The Safe Working Load (SWL) is 250 kg. Weight of
the type WP Work Platform is 115 kg. Two locking pins are supplied to prevent the Work
Platform from moving off the fork arms. The Work Platform is fitted with an internally
swinging spring-loaded door. The door is held in the closed position by a fixed stop and is
locked via a bow latch.
Finish of all East West Engineering Work Platforms is either painted enamel or Hot Dipped
Galvanised.
The actual load capacity of the Work Platform may be restricted by the load capacity of the
Industrial Truck – refer to Section (4) under “General Operating and Safety Procedures”
for minimum Industrial Truck capacities.
Note: The use of the words ‘Forklift’ & ‘Industrial Truck’ throughout these instructions
both refer to ‘Powered Industrial Truck’ as defined in AS 2359.1.
Type Data
To accurately identify the attachment and when ordering parts, please quote the Type and
Serial Number. This information can be found on the compliance plate situated on the Work
Platform. Please refer Fig. 8.1 and Table 8.2, codes “A” and “B” for more information.
WARNING: These Instructions MUST be READ in
FULL by the Forklift Operator and all perational &
Safety Procedures and Risk Control Measures complied
with before the use of this attachment.

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3 METHOD OF ATTACHMENT TO FORKS
Before installation of the type WP Work Platform onto a Forklift, ensure that the fork arms
are suited and set to the correct width.
The type WP Work Platform is supplied with the rear (top) frame wired to cage for ease of
transport .
Fig. 3.1.1
To install the type WP Work Platform:
a) Unwire the rear (top) frame from its transport position within the cage.
b) Remove the M10 nut and bolt sets from the rear of the cage. Referring to Fig. 3.1,
slide the tube spigots of the rear frame into the corresponding holes situated on the top
rail at the rear of the work platform cage. Secure in position by replacing the two M10
nut and bolt sets into their original positions and tighten.
Note: If the rear frame is to be removed often, grease the spigot to prevent seizing.
c) Position the forklift with the fork arm engaged into the slippers as shown in Fig. 3.1.
With the fork arm shank (vertical face) firmly against the rear of the WP Work
Platform, slide the two locking pins supplied through the slipper.
d) Before using the type WP Work Platform, the rear frame must be in position as
stated above.
WARNING: In accordance with Australian Standard
AS2359.6, the following attachment information shall
be added to the manufacturer’s “Identification Plate” on
the Industrial Truck;
• type of attachment,
• weight of unladen truck in working condition
fitted with attachment,
• Capacity of truck and attachment combination at
maximum elevation.
Slide Rear (top) frame into
position, and fix with two M10
nut & bolt sets supplied.
(Refer Fig. 6.1)
Insert two Locking
Pins (SP-0024) supplied.

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4 OPERATIONAL PROCEDURE AND SAFETY
Preliminary Safety Checks
A “Competent Person” shall inspect the action of the inward swinging, self-closing spring-
loaded gate and bow latch on the Work Platform to ensure damage has not occurred and it
swings and latches securely. Do not use the Work Platform if any of the components are
damaged or not in safe working condition. A “Competent Person” shall inspect the “Slipper”
locking pins daily to ensure that they are in safe working order.
The perator shall check that the Work Platform has been correctly fitted in accordance with
these Instructions before being used [refer Section (3 ].
All signage must be strictly adhered to and checked to ensure that the compliance plate is not
damaged and is legible.
General Operating and Safety Procedures
Forklift attachments can alter load centres and reduce the load capacity. The type of load to be
handled in addition to the operating conditions must be considered when determining the
actual working capacity for each application. Do not exceed the rated capacity of the
Industrial Truck to handle the load.
Referring to AS 2359.1 clause 12.3.1, Industrial Trucks used to lift the type WP Work
Platform must have capacities equal to or greater than;
• For a counterbalance truck – 1825 kg
• For reach trucks – 1095 kg.
WARNING: Any SWL noted on the Work Platform is
a structural rating of the Work Platform only and makes
no claim to the suitability of the Forklift. Actual load
may be restricted to the suitability of the Forklift.
Actual Forklift capacities must be obtained from the
Forklift manufacturer.
The type WP Work Platform is only certified and warranted for operation within the design
constraints and authority covered by these Instructions. Though continual operation beyond
the extreme design rating may be within the platform structural rating, liability for its use
under these conditions will rest with the perator.
East West Engineering attachments shall not be modified in any way which affects the
operation or performance except with the prior approval of East West Engineering. After any
changes have been effected, appropriate alterations shall be made on the relevant nameplate
and markings prior to placing the attachment back into service. East West Engineering must
be notified of the changes to nameplates and makings with reference to the attachment serial
number.

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WARNING: In some states of Australia, the use of
Work Platforms must be approved by the statutory
Authority. The type WP Work Platform is designed to
carry a maximum of two (2) people or a SWL of 250kg
and is for approved use only.
Operator Qualifications and Authorization
The qualification of the operator shall be in accordance with AS 2359.2 clause 2.1 that covers
age, physical disabilities, training, fluency of the English language for communication,
adequate knowledge of this standard and conformance to the relevant Statutory Authority.
The Authorization of the perator shall be in accordance with AS 2359.2 clause 2.3. This
covers three sections of operating procedures as follows;
• Section 3 that covers general operating procedure’s as stated in the “Risk Control
Measures – Summary” section (5), paragraph “Z)” below,
• Section 4, which cover procedures for particular machines i.e. elevating operator or
automatically controlled industrial trucks,
• Section 5, which cover procedures for site conditions i.e. hazards, explosive and
flammable atmospheres, pedestrian access, warning signs, warning devices, guards,
lighting, noise levels, atmospheric pollution, service, ground and floor surfaces,
inclines, aisles, loading docks, bridgeplates and dockboards and lifts.
5 RISK CONTROL MEASURES – SUMMARY
When handling loads, the Risk Control Measures outlined below in Sections (5) are to be
observed by the Industrial Truck perator to ensure all identified hazards relative to using this
equipment are eliminated or controlled – refer Appendix A for a detailed analysis;
A) The Industrial Truck perator requires a suitable forklift licence to cover both the
Industrial Truck being operated and the Work Platform that has been fitted. Training in
the safe use of the Work Platform shall be undertaken before use.
B) The use of the Work Platform shall be limited to those situations where it is necessary
to elevate personnel to perform special tasks of short duration and where it is not
possible to use scaffold or a specially designed device. The platform shall not be used
for order picking, nor for production or stores types of activity.
C) Authorised personnel must perform the following pre-checks immediately prior to the
use of the Industrial Truck in accordance with AS 2359.2 clause 3.1 and 6.4 and
corrective action initiated where applicable;
• Nameplate and markings regarding the Industrial Truck and Attachment capacities
are to be read and acknowledged,
• Condition of lift and tilt systems on the Industrial Truck to be checked,
• Inspect all tyres for wear, condition and pressure if applicable,
• Liquid levels of battery cell electrolyte, oils (hydraulic, engine, transmission and
brake), cooling water and fuel to be checked,
• All steering and brake controls, warning devices and lights to be checked for
effective operation.

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D) Gain assurance from a responsible person that the Industrial Truck and combination of
attachments which are used to support the platform, comply with AS 2359.1 and that
person has provided all information necessary to ensure that risks are eliminated or
controlled.
E) Do not exceed the rated capacity of the Industrial Truck to handle the load. Trucks used
to lift the type WP Work Platforms must have capacities equal to or greater than;
• For a counterbalance truck – 1825 kg,
• For reach trucks – 1095 kg.
F) The Industrial Trucks shall be used on a hard level surface. The area in which the
attachment is to be used has been accessed as suitable for the task to be undertaken.
There should be suitable clear space to safely use the Work Platform.
G) While lifting in an area subject to passing traffic, barriers or warning signs shall be used
to prevent any interference.
H) Any stabilisers on the Industrial Truck shall be engaged prior to lifting.
I) The travel controls shall be in neutral with the park brake engaged.
J) The mast, if adjustable shall be set at vertical, N T back tilted.
K) The Fork Arms shall be horizontal.
L) The controls, other than the tilt, lifting and lowering controls, shall be immobilised.
M) The perator and every person to be elevated shall check the Platform is securely
attached to the Forklift in accordance with these Instructions – refer Section (3.1 .
N) The perator shall stay with the Industrial Truck controls at all times.
) The perator shall keep hands and feet clear of controls other than controls in use.
P) The perator shall keep clear of overhead obstructions and in particular
MAINTAIN RELEVENT CLEARANCE OF ELECTRICAL CONDUCTORS.
Q) Before any person is elevated or supported by the Work Platform, the perator shall lift
the platform to the required working height to confirm that all systems are functioning
correctly.
R) The perator shall lift and lower the platform in a smooth manner.
S) Elevated personnel shall stand on the floor of the platform at all times they are elevated.
T) Ladders or any other means shall not be used to gain extra height.
U) Whenever a person is supported by the platform, any manoeuvring of the Industrial
Truck shall be minimised.
V) Ensure safety features are provided, visible and working effectively.
W) Ensure no unauthorised alterations to the equipment have been made that may cause
risk.
X) Ensure regular maintenance, testing and inspections are carried out and recorded in
accordance with the relevant Industrial Truck Manuals and these instructions [refer
Section (7 ], and corrective action initiated where applicable.
Y) If any of the equipment becomes unsafe, stop all usage until the risk is eliminated or
controlled
Z) The Industrial Truck is to be operated in accordance with AS 2359.2 Section (3 and
these Instructions where applicable.
WARNING: Failure to observe the above Risk
Control Measures and those outlined in Appendix A
could result in SERIOUS INJURY or DEATH.

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6 PARTS LIST
Fig 6.1
Warning Notice
Part No SP-0103
Rear Frame
Part No WP-06
M10 Nut, Bolt &
Washers (2 sets)
Toggle Pins
Part No SP-0024
Bow Catch Part No
Downee CAC 22
Gate Frame
Part No WP-07
Hinges (100 x 75mm)
Spring Bracket SP-0161
Torsion Spring SP-0165
Work Platform
Part No WP-01
Top Frame Spigot

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7 MAINTENANCE
Regular maintenance including Testing, Inspection and Cleaning should be carried out on the
Work Platform to reduce the risk of potential hazards arising. The Work Platform should be
cleaned and visually inspected by a “Competent Person” under adequate lighting conditions,
before each shift, to ensure all components are functioning correctly and are free from any
noticeable wear or damage. If components are considered worn or damaged, or if safety charts
or labels are damaged or illegible, the Work Platform should be taken out of service and East
West Engineering or an “Authorised Person” contacted for advice. Periodic testing may be
required if any damage is noted, as this could be an indication of abuse or overloading.
Regular cleaning makes identification of damage easier. Keep maintenance records to ensure
safety checks are carried out.
Maintenance Schedule
Maintenance Period
Description Daily Weekly Monthly 3 Months Annually Other
or 8 Hrs or 40 Hrs or 160 Hrs or 500 Hrs or 2000 Hrs
Toggle Pins GS
Top Frame Spigot GS if Req
Gate – Hinges/Catch CI T
Gate – Spring/Brk CI
Work Platform CI
Table 7.1 (refer Fig. 6.1)
Maintenance to be carried out
Maintenance Codes Lubricant to be used
GS
= Grease smear
D
= Drain
G
= Grease, Shell Alvania R2 or equivalent
GN
= Grease at nipple
R
= Replace
H
= Hydraulic il Shell Tellus
CI
= Clean and inspect
T
= Tighten
Ot
= il, Shell 20W/40W or equivalent
C
= Check & fill oil to level
N
= Note below
Oa
= il, Shell Turbo T32 or equivalent
Table 7.2

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8 COMPLIANCE PLATE INFORMATION
Fig. 8.1
A Product Type Refer “A”, Table 8.2
B Serial Number Individually stamped
C Safe Working Load Refer “C”, Table 8.2
D Dry weight of the unit Refer “D”, Table 8.2
E Horizontal C of G Refer “E”, Table 8.2
F Load Centre Refer “F”, Table 8.2
COMPLIANCE PLATE MARKING
Type
“A”
“B”
“C”
“D”
“E”
“F”
WP
WP SERIAL No 250 115 550 600
Table 8.2
Load Center Interpretation
Fig. 8.3
Warning Notice
The Warning Notice (refer Fig. 8.4) must be legible and clearly visible to the personnel in the
Work Platform as required by AS 2359.1 clause 12.3.2.(h). If damage occurs, contact East
West Engineering for a replacement part.
Fig. 8.4
600mm Load centre
“D”
“A”
“C”
“B” “E”
Safe
Working
Load
NO MORE THAN 2 PERSONS MAY BE LIFTED.
WEIGHT OF PLATFORM 115KG.
THE LOAD INCLUDING PERSONNEL & EQUIPMENT
SHALL NOT E CEED 250KG.
USE ONLY ON INDUSTRIAL TRUCKS HAVING A
CAPACITY OF 1825KG (COUNTERBALANCED) OR
1095KG (REACH TRUCK) AS APPROVED.
DO NOT USE IN PRO IMITY TO LIVE ELECTRICAL
EQUIPMENT.
FOR USE ONLY AS APPROVED BY STATE
STATUTORY AUTHORITY.
“F”

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9 CERTIFICATION INFORMATION
Certificate
Type WP Work Platform
We certify that the type WP Work Platform is rated to 250kg Safe Working Load (SWL) and
is designed and fabricated strictly in accordance with relevant Australian Standards including
those listed below –
AS/NZS 1554.1: 2011 Structural Steel Welding – Welding of Steel Structures
AS 2359.1 – 1995 Powered Industrial Trucks – General Requirements
AS 2359.2 – 1985 SAA Industrial Truck Code – peration
AS 3990 – 1993 Mechanical Equipment – Steelwork
AS/NZS 4680: 2006 Hot Dip Galvanised (Zinc) Coatings on Fabricated
Ferrous Articles
Signed on behalf of EAST WEST ENGINEERING,
Ron King
MANAGING DIRECTOR

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10 TERMS of TRADE, CONDITIONS of SALE and WARRANTY
STATEMENT
1. East West Engineering (EWE) products are to be used only as indicated. Misuse or misapplication may
cause failure resulting in possible property damage or bodily injury.
2. It is the obligation of the user to ensure EWE products are used in accordance with appropriate Codes
and System requirements.
3. All liability for EWE products performance is disclaimed and the warranty will be voided if any of the
following conditions exist:
3.1) the product is used beyond the published or stated rate load limit. Note: ALL ratings are for static
conditions and do not account for dynamic loading such as wind, water or seismic loads,
3.2) the product is not properly installed per published or stated instructions,
3.3) the loading to the product is not vertical,
3.4) the product is deformed or stressed in any way during fitting or installation,
3.5) the product is used in a corrosive environment.
4. All safety regulations required by the user must be observed.
5. EWE products at the time of dispatch are warranted to be free of defects in material or workmanship.
NO OTHER WARRANTY EXPRESSED OR IMPLIED SHALL EXIST IN CONNECTION
WITH THE SALE OR USE OF EWE PRODUCTS. Claims for errors, shortages, defects or non-
conformities ascertainable upon inspection must be made in writing within 15 days after buyer’s receipt
of products. All other claims must be made to EWE within 12 months of the date of shipment for
products hydraulically operated and within 12 months for products without hydraulics. Products
claimed nonconforming or defective must upon EWE’s request promptly be returned for inspection.
Claims not made as provided above and within the applicable time period will be barred. EWE shall in
no event be responsible if the products have not been used in accordance with the specifications and/or
recommended procedures. EWE will, at its option either repair or replace nonconforming or defective
products for which it is responsible or return to buyer their purchase price. The foregoing states buyer’s
exclusive remedy for any breach of EWE warranty and for any claim, whether sounding in contracts,
tort or negligence for loss or injury caused by the sale or use of any product. Without limiting the
generality of the foregoing EWE shall in no way be responsible for any loss of business or profits,
downtime or delay, labour, repair or material cost or any similar or dissimilar consequential loss or
damage incurred by the Buyer.
6. Examine goods immediately upon receipt and advise any damage or shortage to carriers and ourselves
within 15 days, otherwise no claim whatever will be considered. Provided advice is given within the
prescribed time, we will make good any shortage and will repair or replace free of charge goods
damaged in transit where we are responsible for delivery of the goods.
7. If goods are not received within 14 days from receipt of invoice please advise us in writing.
8. If any error is discovered in this invoicing please notify supplying branch at once for correction.
9. Property and Payment: – By acceptance of delivery and retention of the goods it is acknowledged that
the property of the goods remains with EWE and that legal title thereto will not pass until payment is
made but that nevertheless the goods are at your risk after delivery. In the event that payment is not
made within 30 days of delivery, or other agreed terms, full licence and authority is given to EWE to
enter any premises where the goods are stored and to recover possession of them. In the event of the
sale of the goods prior to payment, the proceeds of sale belong to EWE.
10. Terms of Payment: – Unless credit has been arranged strictly net cash; if credit has been arranged
payment must be made by the 25
th
day of the month, following the month appearing in the date on the
front of this invoice.
11. East West Engineering reserves the right to alter specifications, designs and prices without
notification.