EASTMAN EM150SMF User manual
Congratulations
Dear Customer
Congratulations on your purchase of Eastman tubular
battery, the leading battery manufacturer that supplies
batteries to more than 65 countries worldwide.
You've made a first step in saving the overall cost and
maintain your peace of mind by taking Eastman efficient
& reliable batteries for all your operations.
Installing an Eastman battery will control your wide
range of power application requirements for your home
or business. We know that you will be satisfied with the
performance of our highly efficient wide range of tubular
batteries.
The Content
01
About Us
02
Important Safety Instructions
A.
General Instructions
B.
Personal Precautions
C.Grounding Instructions
D.Safety Precautions
03
ShortTubularMaintenance FreeBattery
Installations
A.
Storage Location
B.
Installation and Commissioning
C.
Location
D.
Freshening Charge
E.
Charging Methods
F.
Connection Method with
Inverter/System
G.
Wire Guage Size & Torque Values
H.
General Tools
04
Know Your Tubular Battery
A.
What Makes Our Battery Superior
B.
Technology
C.
Advantage & Key benefits
D.
Unique features
05
A.
Discharge Rates
B.
Cycle Life
C.
Battery Selection Chart
06
Maintenance &
Trouble shooting Instructions
07
Warranty Conditions
08
Do’s & Dont’s
09
FAQ’S
About Us
The Eastman Global group began its journey in the year
1970 with presence in over 105 countries, supply &
trading of batteries to OEM's and 2200+ loyal
distributor and dealer network across the world.
Eastman Auto & Power Limited incorporated by
Eastman Group in 2006 is a leading manufacturer of
Tall Tubular Conventional Batteries, Tubular Gel Sealed
Maintenance Free Batteries, Solar Batteries,
E-RickshawBatteriesandAutomotive Batteries.
OUR ACHIEVEMENTS
Establis hed in 2000 C rore 2500+ Happy P rese nce in 105
1970 Turnove r Employees Countries
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 1
Important Safety
Instructions
A.
General Instructions
Battery can present a risk ofelectrical shock and high short circuitcurrent.
The following precautions shall befollowed when working with batteries.
1.
Verify that the Power Supply is “OFF” and that power cord isdisconnected from
the power source.
2.
Remove watches, rings orother metal objects.
3.
Use tools with insulated handles to prevent inadvertent shorts.
4.
Wear rubber gloves and boots.
5 Do not lay tools or metal parts on top of batteries.
6.
Determine if the battery is inadvertently grounded, remove source of ground.
Contact with any part of a grounded battery can result in electrical shock. The
likelihood of such sho ck will be reduced if such grounds are removed during
installation and maintenance.
7.
Verify circuit polarities before making connections.
8.
Disconnect charging source and load before connecting or disconnecting
terminals.
9.
Do not smoke, cause a flame or spark in the immediate area of the batteries.
This includes static electricity from the body.
10.
Use proper lifting means when moving batteries and wear all appropriate
safety clothing and equipment.
11.
Do not dispose of lead acid batteries except through channels in accord ance
with local, state and federal regulations.
B.
Personal Precautions
Tubular Maintenance Freebatteries contain
acid, always wear
protective clothing anduse the correct safety tools.
In case of skin contact with sulphuric acid, immediately
1.
Remove contaminated clothing
2.
Flush the area thoroughly with water atleast15minutes wit h large amounts of
water
3.
Get medical attention, if required.
4.
Apply the solution until bubbling stops, then rinse with clean water.
5.
In case of eye contact with sulphuric acid, immediately wash your eyes with
plenty of water ortake medical attention.
6.
Apply a solution of sodium bicarbonate solution (1.0lb/1.0gal or 0.5 kg/5.0
liters of water)
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 2
C.
Grounding Instructions
ELECTRICAL CONNECTIONS
Follow the instructions given below for safe operation.
•
Do not touch un-insulated battery connectors or terminals.
•
Isolate the battery from the power plant while working on the battery.
•
Insulate all tools to avoid the accidental shorting of batteries.
•
Do not allow metal object to rest on the battery or fall across the terminals.
Remove metal wristbands, chains and loose c oins from shirt
/
overall
pockets when working on the battery to prevent accidental shorting.
•
Ensure that connections are made as per general arrangements drawing enclosed.
•
Do not attempt to move installed battery without removing the connectors.
•
Do not expose the battery to open flame or sparks in the immediate vicinity.
•
Do not tamper with cell vent plugs.
•
Keep the battery clean and dry.
•
In case of accidental contact with acid, wash the affected area with a continuous
flow of water for 15 min. and consult a doctor immediately.
D.
Safety Precautions
•
Use insulating equipment such as gloves, shoes and eye protectors.
•
Insulate all tools required for installation (wrenches, spanners etc).
•
Avoid keeping the tools across the battery terminals.
•
Wipe the contact surfaces clean with dry,lintfree cotton cloth.
•
Avoid cleaning the cell directly with liquids (gasoline, paint thinner etc.,) or with
liquid impregnated cloth.
•
Connect the batteries to the load firmly with the help of stainless steel bolts &
washers.
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 3
Short Tubular Maintenance
Free Battery Installation
General
Batteries shall beunpacked, installed and ch arged as soon aspossible after receipt.
However, if this is not possible, follow the instructions below for storing the battery before
installation.
A.
Storage Location
Store the batteries indoors in a clean, dry and cool location away from direct sunlight and
rain. Stora ge at higher temperatures will result in accelerated rates of self-discharge and
possible deterioration of battery performance and life. Place the p acking boxes on the
floor as indicated by the arrow on the packing box. Do not stack packing boxes one over
theother more than two DAMAGE MAY OCCUR ANDTHE WARRANTY MAY BEVOIDED.
The maximum storage p eriod from the date of dispatch is 3 months f or batteries stored
at ambient temperatures. Do not store batteries supplied in factory charged condition
for a period beyond 3 months without giving freshening charge.
*
*This
period
applies
only
to
an
average
ambient
temperature
of
27
0
C.
For
every
10
0
C
rise
in
temperature, storageperio ddecreases byone half(ReferBelow chart and Graph).
Self Discharge (Storage Period & Temperature.
Shelf Life Graph
If storage period exceeds the st orage period recommend ed in above table give the battery
freshening charge beforethe end of the recommended storage interval
B.
Installation and Commissioning
Unpacking and Handling for Installation Follow the instructions given below for unpacking at
the installation site. (Strongly recommended). Cut metallic straps with the help of cutter or
pliers.
Remov e the battery carefully from packi ng box and keep it on the floor in the upright
position
DONOT lift any battery by theterminal postsasthis will void thewarranty.
Follow the instructions given below for unpacking at the installation site. (Strongly
recommended).
Cut metallic straps with the help of cutter orpliers.
Remov e the battery carefully from packing b ox and keep it on the floor in the upright
position
DO NOT lift any battery by the terminal posts asthis will voidthe warranty
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 4
Storage Temperature
Max Storage Period
< 25 ºC
3 Months
25ºC - 35 ºC>
2 Months
35 ºC
1 Months
C.
Location
1.
Choose acool and dry location for the batteries away from sunlight.
2.
Do not place them nearby a source that helps ignition.
3.
Minimize temperature variations between the cells. (To avoid temperature
variation between the batteries, do not locate the battery near HVAC ducts or
exhausts, he atssources (i.e., equipment t hat generates heat) ordirect sunlight.
4.
Provide a minimum free space of1-meter on all sides of the battery string for
fre eair circulatio n, ea sy assembly, and p eriodic checks during it soperation.
D.
Freshening Charge
Batteries lose so me initial charge du ring shipment and storage. Depending on
storage time, a battery may require a freshening charge.
Give freshening charge for batteries as given below:
When they are store beyond 3 months.
Failure to give freshening charge voids the battery's warranty.
Freshening Charge Details :
Charging voltage: 15.8 V (CC Charging).
Charging current: limited to a maximum 10% of the C10 capacity.
Charging duration: Asperthe battery state ofcharge (SOC)
E.
Charging Methods ( Constant Voltage Charging @ 27
O
C)
Stand By Use
Charging Voltage
- 14.4 V / battery
Maximum Charg e Current
- 10%of the AhCapacity
Cyclic Use
Charging Voltage
Maximum Charge Current
Temperature Compensation
-
14.2 V / battery
-
10%ofthe Ah Capacity
-
5 millivolts/ battery/
°
C
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 5
F.
Connection Method with Inverter/System:
The following connection points should be considered when connecting your battery
with Inverter
/
Solar systems
1.
The length between wire and inverter / system should not be more than approx
1meter (recommended), if more than1meter then it will lead to reduced
battery battery back up due to wire losses
2.
Recommended wire size is 10 Sq. mm
3.
Before connecting the battery to Inverter/ Solar System apply petroleum jelly to
the battery terminals.
4.
Connection should not be losses across the battery terminals after complete
installation.
Wire Guage Sizes & Torque values - For Terminals
General Tools
Fig: FlatHead Screwdriver
Fig: Open end spanner/ratchet
Wire Gauge
Size (AWG)
Ampacity
(amps)
12
30
10
40
8
55
Terminal Type
Torque (In Ibs)
L
70-89
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 6
Know Your Battery
What Makes Our Battery Superior?
Alloy
•
Unique Hybrid Alloy abled for High cycle life with low water loss and Corrosion
resistant
Spine
•
High pressure Di - casted spines which lead toless corrosion and higher life cycle.
•
The number of spines have been increased to accommodate more active
materialina single plate which results inhigher capacity per given size.
Gauntlet
•
High bursting strength polyester material which prev ents active material
shedding
•
High porosity & low electrical resistant material results in higher charge
efficiency
•
Improved woven gauntlet gives higher active material utilization & higher
capacity
Separator
•
Low electrical resistance with improved acid mixing & uniform element
compression with closer rib pitch leads to increase in the performance.
Process
•
Unique 4-step curing program good adhesion of active material tothe grid leads
to higher cyclic life.
Paste Recipe
•
Special additives and optimized negative paste recipe for faster charge
acceptance.
Charging Process
•
Automatic PLC based high precession ADOR chargers used to optimum
charging
•
Programming, data logging and monitoring through PC
•
Battery charging with temperature controlled water tub
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 7
Tubular Plate Technology
Asthe name sugg est s, itisa design inTu bular form for the po siti ve plate and grid pasted
design for the negative plate in order to accu mulate more active material as compared
to other plate technologies. Raw Material used for enhanc ed bat tery performance.
•
Pure Lead Alloy
•
Optimized antimony lead
–
improvescycle life and reduces water loss
•
Polyethylene separator with higher thickness sleeve type
•
Aesthetic container made of polypropylene with robust drop test passed.
•
Gauntlet –100% polyester with resin less than 24%
•
Industrial LR grades sulphuric acid
•
Optimum use of red oxide
Technical Specification of Tubular Maintenance Free Batteries
Battery Type
Product
Code
Nominal
Voltage
(V)
Capacity
(Ah)
@C20
Cycle Life
Overall Dimension
L
W
H
Short
Tubular
Maintenanc
e Free
EM150SMF
12
150
600 Cycle
at80%
DOD @
27°C
512
212
273
Short
Tubular
Maintenanc
e Free
EM200SMF
12
200
600 Cycle
at80%
DOD @
27°C
512
212
273
Advantages
TubularPositive Plates –Proven cycling &deep cycling capabilities.
Hybrid Alloy - Very Low Self Discharge
High Pressure Die Cast Spine Grids –Rate of grid corrosion is very low and
hence floatslife.
Suppliedin filled &charge condition –100% capacityonfirstdischarge
Separator- Low Resistance Separator for Low Water Loss
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 8
Key Benefits
Higher Charge Efficiency
Low self-discharge
Zero maintenance for 450 cycles or 1 Year @ 27
°
C & higher
life cycle
Suitable for frequent power cut areas
Recommendedfor tropical climates even on
heavy load
Eco-Friendly aqua trap vent plugs ensuring
less
fumes and no spillage during
transportation
Unique Features
Thicker & Wider Spines for long life and deep cycle applications.
Hybrid Alloy for zero maintenance for 450cycles or1 Year @ 27
°
C
High porous & oxidation resistance gauntlet for extra backup & long life
Advanced carbon used for enhancing performances
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 9
Product Technology
Discharge Rates
When selecting and sizing a battery these discharge rates can be considered
C1
C3
C5
C10
C20
Small Tubular Maintenance Battery - Constant Voltage Charging Profile :
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 10
Cycle Life:
Cycle life depends on the depth of discharge. Higher the depth of discharge lesser
the cycle life and lesser thed epth of discharge higher thecy cle life expected
Expected Cycle Life
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 11
Battery Selection Chart:
Selecting the correct battery for the correct application is a key for long battery life
Battery Selection Chart for Eastman Range of Inverter Batteries
Sl
No
Electrical Lo ad
(W ith resp ect
to M ax.
Inverter
Rating)
Applia nces Loa d
Max Inv erter
Rating
System
Voltage
Recomme nded Battery @ C20 for Different Backup Time
Electrical Load
5.0 Hrs.
4.0Hrs.
3.0 Hrs.
2.0 Hrs.
1
250 VA
1 Light Bulb + 1 Ceiling F an
250 VA
12V
EM 15048ST/EM 15015TT/
EM 15018TT/ EM 15548TT/
EM150TTMF/EM15024SMF
EM 15048ST/EM 15015TT/
EM 15018TT/EM 15548TT/
E M 1 5 0 T TM F /E M 15 0 24 S M F
EM 15048ST/EM 15015TT/
EM 15018TT/ EM 15548TT/
EM150TTMF/EM15024SMF
EM 15048ST/EM 15015TT/
EM 15018TT/EM 15548TT/
E M 1 5 0 T TM F /E M 15 0 24 S M F
2
350 VA
2 Light Bulb + 1 Ceiling Fan
350 VA
12V
EM 16048TT
EM 16060TT
EM 150TTMF
EM 15024 SMF
EM 15048ST/ EM 15015TT/
EM 15018TT/ EM 15548TT/
EM150TTMF/ EM1 5024SMF
EM 15048ST/ EM 15015TT/
EM 15018TT/ EM 15548TT/
EM 150TTMF/ EM 1 5024SMF
EM 15048ST/EM 15015TT/
EM 15018TT/EM 15548TT/
EM 150TTMF/ EM 15024SMF
3
650VA –700 VA
2 Light Bulb + 1 Ceiling F an
+ 1 (25") Colo ur T.V.
650VA –700 VA
12V
2P - EM 15048ST/
2P - EM 15015TT/
2P - EM 15018TT/
2P - EM 15548TT/
2P - EM 15OTTMF/
2P - EM 15024SMF
2P - EM 15048ST/
2P - EM 15015TT/
2P - EM 15018TT/
2P - EM 15548TT/
2P - EM 150 TTMF/
2P - EM 15024SMF
EM 23060TT
EM 200 TTMF
EM 15024 SMF
EM 16048TT/ EM 16 060TT
EM 20024 SMF
4
800VA –900 VA
4 Light Bulb + 2 Ceiling F an
+ 1 (25") Colo ur T.V.
800VA –900 VA
12V
EM 23060TT
EM 200TTMF
EM 20024 SMF
2P - EM 18060TT
2P-EM 15048ST/
2P-EM 15015TT/
2P-EM 15018TT/
2P-EM 15548TT/
2P-EM 150TTMF/
2P-EM 15024SMF
EM 23060TT
EM 200TTMF
5
1050VA –1100VA
2 Light Bulb + 1 Ceiling F an
+ 1 Deskto pC omputer
1050VA –1100VA
12V
3P - EM 15048ST/
3P - EM 15015TT/
3P - EM 15018TT/
3P - EM 15548TT/
3P - EM 150TTMF/
3P - EM15024SMF
2P - EM 23060TT
2P - EM 200TTMF
2P - EM 20024SMF
2P - EM160 48TT/
2P - EM160 60TT
EM 200 TTMF/
EM 20024 SMF
2P-EM 15048ST/
2P-EM 15015TT/
2P-EM 15018TT/
2P-EM 15548TT/
2P-EM 150TTMF/
2P-EM 15024SMF
6
1450 VA –1500 VA
3 Light Bulb + 2 Ceiling Fan
+ 1 Deskto pC omputer
+ 1 (25") Colo ur T.V.
1450 VA –1500 VA
12V
4P - EM 20042TT/
4P - EM 20060TT/
4P - EM 200TTMF/
4P - EM 20024SMF
3P - EM 23060TT
4P - EM 200TTMF
4P - EM 20024SMF
3P - EM 18060TT
3P - EM 200TTMF
3P - EM 20024SMG
2P - EM230 60TT
2P - EM200 24SMG
7
1450 VA –1500 VA
3 Light Bulb + 2 Ceiling F an
+ 1 Deskto pC omputer
+ 1 (25") Colo ur T.V.
1450VA –1500 VA
24V
2S X 2P- EM 20042TT/
2S X 2P - EM 20060TT
2S X 2P - EM 200TTMF
2S X 2P - EM 20024SMF
2S X 2P - EM 16048TT /
2S X 2P - EM 16060TT
2S X 2P - EM 15048ST/
2S X 2P - EM 15015TT/
2S X 2P - EM15018TT/
2S X2P - EM 15548TT
2S X 2P - EM 150TTMF
2S - EM 23060TT
2S - EM 200TTMF
2S - EM 20024SMF
1.
Cut-off voltage of Inverter considered 10.5V (Minimum).
2.
S - Series connection, P - Parallelconnection. Eg. 2S X 2P - 2 Batteries
shall be connected in series in a string and such 2 strings shall be
connected in parallel
3.
There shall be an periodic equalising charg e for every three months form
the date of installation
4.
Light Bulb- 60 Watts Each; Ceiling Fan- 100 Watts Each; Colour T.V.
(25")-150 Watts Each; Desktop Computer- 450Watts Each
* User Conditions Only
SHORT TUBULARMAINTENANCE FREE, PAGE NO :12
Maintenance &
Troubleshooting
Instruction
Maintenance
Batteries lose so me initial charge during shipment and storage. Depending on storage
time, a battery may require a freshening charge.
Battery Cleaning
Observe the battery for cleanliness at regular intervals. Keep cell terminals and
connectors free of corrosion. Terminal corrosion could adversely affect the performance
of the battery, and itcould present a safety hazard.
Standard Cleaning
To perform a standard cleaning of the battery, follow the procedures below:
1.
Disconnect the battery.
2.
Wipe off any accu mulationof dust onthebattery covers with acloth dampened inclean
water.
Apply Petroleum Jelly on Fasteners
1.
Disconnect the battery.
2.
Remove corrosion by wiping with a cloth dampened with bicarbonate of soda solution
follow with a cloth dampened with clear water.
3.
Dry with a clean cloth.
4.
With a small paintbrush, apply a light coat of heated NO-OX-ID grease to the entire
bolted connection.
Do Not use any type of oil, solvent, detergent, petroleum-based solvent or ammonia
solution toclean the jarsorcovers. These materials will have an adverse affect and cause
permanent damage tothe batteryjar andcover and will voidthe warranty.
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 13
Warranty
Conditions
Warranty is null and void for those batteries, which have been store for more than 3
months without giving any freshening charge.
Warranty claims will not entertained in case where operating instructions are not
strictly followed.
Warranty will cease if the units are opened ortampered with or an attempt is made
to repair thebattery by any person other than manufacturer's represe ntative.
Warranty is not applicable for damages due to natural calamities such asfloods,
thunderstorms, lightening strikes & earthquakes.
Warranty is applicable only for those batteries for which the service records have
been maintained as per the guidelines given in this booklet.
Physical damage claims made from places other than delivery points which are not
covered by the warranty.
Litigation arising out of any transaction with the company is subject solely to New
Delhi jurisdiction.
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 14
Do's and Don'ts
Do's
Store the batteries in a cold and dry location, when not in use.
Keep the batteries away from the heat source, sparks, fire, direct sunlight, rain etc.,
Keep the batteries clean and dry.
Refresh (Charge) the battery once in every 3 months, if stored for longer periods.
Check the tightness of the electrical connections for every month.
Monitorchargevoltage
/
current at monthly intervalsandadjust it, if required.
After discharge recharge the batteries immediately.
Note down and record the battery voltage readings once in every month.
Use insulated tools only during installation to avoid the short circuit of a battery.
Note: Apply correct torque 8 –10 Nmfor tightening the bolts.
Top Up with DM Water Only
Dont's
Do not expose the packed batteries to rain and sunlight.
Do not add water or acid.
Do not make tap connections.
Do not mix batteries of different types & makes.
Do notcharge the batteriesin sealed cubicles.
Do not short-circuit the battery
Do not exceed the st orage p eriod wit hout giving t he freshen ing charge.
Do not discharge the batteries below 10.50V.
(
Note: Do not over tighten the bolts.)
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 15
FAQ’s
What is Tubular battery?
Tubular Battery is a type of lead acid b attery in which the positive electrode isnot a
grid, but a comb like lead skeleton that holds the positive material with the help of
tubular bags. The structure looks like a series of tubes kept side by side along the
length of the electrode, hence the name 'tubular'.
How can the SOC(State Of Charge) of a tubular battery can be accurately
measured ?
State ofCharge canbe correctly measured bymeasuring the specific
gravity ofthe
electrolyte with the help of an instrument called H ydrometer.
What is the Specific Gravity of a fully charged battery ?
The SG for a fully charged battery is 1.260 (±0.01).
What is the frequency of Top up in STMF Battery ?
No Water Top Up required before 450 cycles or One Year @ 27
°
C & higher .
If water loss is noticed in STMF, what will customer do ?
If water loss observed less within 450 cycles or One Year @ 27
°
C & higher
or afterone year, De Mineralized (DM) water should be topped up.
Will water top up can extend the life of the battery ?
Yes it can e xtend the life ofthe battery after 450cyclesorOne Year @ 27
°
C & higher.
What type of water should be used for top-up ?
The recommended water toping up should only be done with DM (De Mineralized)
water which is available at battery sellers. No other form of w ater should be used as it
may contain excess mineral content which can cont aminate the electrolyt e leading to
pre- mature failure of the battery.
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 16
FAQ’s
What are the common mistakes made in tubular battery?
Undercharging- Leaving the battery inpartial state ofchargeorstoring thebattery in
discharged state results inculpation leading to pre mature failure ofthe battery.
Operating temperature of Short Tubular Maintenance Free Battery?
Can operate between -20
°
C to 55
°
C for optimum output.
Can we use Short Tubular Maintenance Free battery for Solar Application?
Yes this battery can be used for Solar applications.
What is the shelf life of battery?
3 months@ 27
°
C orcan bech ecked as per SOC L evel Ch art mentioned inTechnical
Data Sheet.
SHORT TUBULARMAINTENANCE FREE, PAGE NO : 17
This manual suits for next models
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