2Eastwood Technical Assistance: 800.544.5118 >> techelp@eastwood.com To order parts and supplies: 800.345.1178 >> eastwood.com 3
ASSEMBLY
REAR WHEELS TO LOWER DECK ASSEMBLY (“C” TO “A”)
1. Slide Axle (“B”) through welded tubes on underside of Lower Frame (“A”).
2. Place Wheels (“C”) onto Axle (“B”).
3. Place large washers over Axle between wheel hub and cotter pin. (“B”).
4. Insert cotter pins into holes in either end of Axle (“B”), bend legs backward over wheel hubs
with pliers.
INCLUDES
Components: Hardware:
(1) Lower Deck Assembly, “A” (2) Wheel Retaining Washers
(1) Axle, “B” (2) Cotter Pins
(2) 7-1/2" Wheels, “C” (4) Upper Tank Retaining Hoop Spring Pins
(1) Frame “H” Member, “D” (4) 6mm x 20mm Bolts
(1) Upper Deck Assembly, “E” (4) 6mm x 40mm Bolts
* (2) Upper Deck Supports, (“F”- Left) & (“F”- Right) (8) 6mm Flange Nuts
(2) Lower Tank Retaining Hoops, “G” (8) 8mm x 50mm Bolts
(2) Upper Tank Retaining Hoops, “H” (4) 8mm Flange Nuts
(3) Universal Cable/Hose Storage Brackets, “I” (9) 10mm Flange Nuts
(2) Tool Storage Trays, “J”
(2) Tool Storage Tray Uprights, “K”
* NOTE: This cart will fit many welder brands other than Eastwood’s. The Deck Supports “F” can be interchanged left and right as required.
TOOLS REQUIRED
• 10, 12 & 14mm wrenches
• 4 & 5mm hex keys
• Pliers
The Eastwood Professional Welding Cart is constructed of heavy-gauge, powder-coated steel to provide years of rugged and reliable service. It is designed
to hold all Eastwood MIG or TIG welders and Eastwood Plasma Cutters along with required gas cylinders. Includes quick-release gas cylinder retaining hoops for
safety, large 7-1/2" rubber-tired wheels for stability and ball-bearing swivel casters for easy mobility.
SAFETY INFORMATION
READ INSTRUCTIONS!
• Read this entire manual before set up and use.
• Keep this manual for future reference.
WARNING!
• This cart is intended for use with 7" diameter cylinders up to 43" in height (125 cu. ft.). Do not use with larger cylinders. Use caution
when handling compressed gas cylinders and always keep in the upright position. Always use supplied Cylinder Retaining Hoops to
secure the cylinders to the cart at top and bottom.
• Use cart on level surfaces only. Do not use on sloped surfaces.
• Always push, pull and steer the cart by the top shelf only and be aware that the weight of a welder will cause it to be top heavy. Do not
push, pull or steer the cart by the welder case, welder gun, ground cable, or gas cylinders, as it could cause the cart to tip over.
• Never clamp ground clamp to cart as it could complete the welding circuit and cause unexpected arcing.
• The maximum weight capacity of the top shelf is 100 lbs. Do not exceed this weight or cart failure and personal injury could result.
“H” MEMBER & UPPER DECK ASSEMBLY (“D”) & (“E”), TO LOWER DECK ASSEMBLY (“A”) – FIG. 3
1. Place the “H” Member saddles over the holes in the Lower Deck Assembly Frame (“A”), and
align all holes.
2. Insert (4) 8mm x 50mm bolts downward through the topside of the “H” member saddles and Lower
Deck Assembly Frame. Attach flange nuts over the threads protruding through.
3. Tighten nuts only “finger-tight” to allow for alignment in following steps.
UPPER DECK ASSEMBLY (“E”), TO “H” MEMBER (“D”) – FIGS. 1&2
IMPORTANT NOTE: Some difficulty may be encountered at this step of the assembly due to the included
angles of the Upper and Lower tube sections. It is highly recommended to have a helper present for this
step. It will be necessary to push the Swaged ends of the “H” Member outward while pulling the open
ends of the Upper Deck Downtubes.
A ratcheting strap works well with pulling in the open ends of the Upper Deck Downtubes.
1. Turn the Upper Deck Assembly upside down on a piece of cardboard from the packaging.
2. Place the open downtubes of the Upper Deck Assembly over the swaged upper ends of the “H”
Member (“A”) and align all holes.
3. As noted above, it will be necessary to push the angled, swaged ends of the “H” Member outward
to allow them to fit into the angled ends of the Upper Deck Assembly.
4. Insert (4) 6mm x 40mm bolts inward through the Upper Deck Assembly Downtubes and the ”H”
member swaged ends. Attach 6mm flange nuts over the threads protruding through.
5. With a 4mm hex key and 10mm wrench, draw up the hardware only “finger-tight” to allow for
alignment in following steps.
UPPER DECK ASSEMBLY SUPPORTS (“F”–LEFT) & (“F”–RIGHT), BETWEEN UPPER & LOWER DECK
ASSEMBLY FRAMES – FIGS. 4 & 5
NOTE: This cart will fit many welder brands other than Eastwood’s. The Deck Supports “F” can be
interchanged left and right as required.
1. Align the Upper Deck Supports with threaded ends with holes in Upper and Lower Deck Assembly
Frame Tubes. NOTE: The Tool/Rod Holder Tubes of the Right Upper Deck Assembly Support
(“F–Right”) must face outward.
2. Place the 8mm x 50mm bolts through holes in Upper and Lower Deck Assembly Frames and
thread into the ends of the Upper Deck Supports.
3. With a 5mm hex key, tighten bolts only “finger-
tight” to allow for alignment of entire assembly
at this point. Once the components are properly
aligned, all fasteners can be tightened securely.
FIG. 4
FIG. 3
FIG. 2
FIG. 1
FIG. 5
D
E
D
E
DE
D
F
A
A
F
D
E
