Eaton IBC-L Operating and maintenance instructions

p/n: 164000228
Revision 08
IBC-L
IBC-LH (432V)
IBC-LH (480V)
Installation Manual
Eaton®93PM Integrated Battery Cabinet-Large and Large High Rate

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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and
maintenance of the UPS and batteries. Read all instructions before operating the equipment and save
this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Installation Features....................................................................................................................................2
1.2 Optional Thermal Sensor .............................................................................................................................. 3
1.3 Model Configurations ..................................................................................................................................3
1.4 Using This Manual ......................................................................................................................................5
1.5 Conventions Used in This Manual ..................................................................................................................5
1.6 Symbols, Controls, and Indicators ..................................................................................................................5
1.7 For More Information ..................................................................................................................................6
1.8 Getting Help..............................................................................................................................................7
1.9 Equipment Registration ...............................................................................................................................7
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................99
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ...................................................................................................................................................................................................................................... 1133
3.1 Creating an Installation Plan ........................................................................................................................ 13
3.2 Preparing the Site ..................................................................................................................................... 13
3.2.1 Environmental and Installation Considerations .......................................................................................... 13
3.2.2 IBC Power Wiring Preparation ............................................................................................................... 23
3.2.3 IBC Interface Wiring Preparation ............................................................................................................ 27
3.3 Inspecting and Unpacking the IBC ................................................................................................................ 28
3.4 Battery Breaker Location ............................................................................................................................ 31
44 IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 3333
4.1 Preliminary Installation Information............................................................................................................... 33
4.2 Unloading the IBC Cabinet from the Pallet...................................................................................................... 33
4.3 Installing IBC Power Wiring ........................................................................................................................ 39
4.3.1 Line-Up-and-Match Power Wiring........................................................................................................... 39
4.3.2 Standalone Power Wiring ..................................................................................................................... 46
4.4 Battery Breaker Instantaneous Trip Setting .................................................................................................... 48
4.5 Installing IBC Interface Wiring ..................................................................................................................... 49
4.5.1 Installing Battery Detect Interface Connections ......................................................................................... 49
4.5.2 Installing Battery Shunt Trip Interface Connections .................................................................................... 57
4.5.3 Installing Thermal Sensor Interface Connections ....................................................................................... 59
4.6 Initial Startup ........................................................................................................................................... 60
4.7 Completing the Installation Checklist ............................................................................................................ 60
4.8 Installation Checklist ................................................................................................................................. 61
OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 6633
5.1 Power Onelines ....................................................................................................................................... 63
5.2 Interface Onelines .................................................................................................................................... 67
5.3 Schematics ............................................................................................................................................. 68

iv aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08
66 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 7711
6.1 Important Safety Instructions ...................................................................................................................... 71
6.2 Performing Preventive Maintenance ............................................................................................................. 71
6.2.1 DAILY Maintenance ............................................................................................................................ 71
6.2.2 PERIODIC Maintenance ....................................................................................................................... 71
6.2.3 ANNUAL Maintenance......................................................................................................................... 71
6.2.4 BATTERY Maintenance........................................................................................................................ 71
6.2.5 BATTERY Shelf Life............................................................................................................................. 72
6.3 Recycling the Used Batteries ...................................................................................................................... 72
6.4 Maintenance Training ................................................................................................................................ 72
77 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................ 7733
7.1 Model Numbers ....................................................................................................................................... 73
7.2 Specifications .......................................................................................................................................... 73
7.2.1 Battery Specifications .......................................................................................................................... 73
7.2.2 Environmental and Safety Specifications.................................................................................................. 74
88 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 77
8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products.............................. 75
Table of Contents

aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08 v
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM IBC-L or 93PM IBC-LH ................................................................................................... 1
Figure 2. Eaton 93PM IBC-L or 93PM IBC-LH with Left or Right Mounted Sidecar ....................................................2
Figure 3. Eaton 93PM 100 kW UPS and Two 93PM Integrated Battery Cabinets ...................................................... 3
Figure 4. IBC-L or IBC-LH Dimensions (Front and Right Side Views) .................................................................... 17
Figure 5. IBC-L or IBC-LH Dimensions (Rear Views) ......................................................................................... 18
Figure 6. IBC-L or IBC-LH Dimensions (Top and Bottom Views) .......................................................................... 19
Figure 7. IBC-L or IBC-LH with Factory Installed Side Car Dimensions (Front and Top View)...................................... 20
Figure 8. IBC-L or IBC-LH Center of Gravity .................................................................................................... 21
Figure 9. IBC-L or IBC-LH with Left-Mounted or Right-Mounted Sidecar Center of Gravity........................................ 22
Figure 10. Eaton 93PM IBC-L or 93PM IBC-LH as Shipped on Pallet ...................................................................... 29
Figure 11. Eaton 93PM IBC-L or 93PM IBC-LH with Left or Right-Mounted Sidecar as Shipped on Pallet ...................... 30
Figure 12. Eaton 93PM IBC-L or 93PM IBC-LH (432V) Battery Breaker Location – Front View with Door
Removed ................................................................................................................................... 31
Figure 13. Eaton 93PM IBC-LH (480V) Battery Breaker Location – Front View with Door Removed .............................. 32
Figure 14. Removing the Pallet Skids and Supports – Eaton 93PM IBC-L ................................................................ 35
Figure 15. Line-Up-and-Match Wiring Access Locations...................................................................................... 37
Figure 16. Rear Ventilation ........................................................................................................................... 38
Figure 17. Top Ventilation............................................................................................................................. 39
Figure 18. DC Power Terminal Locations – Eaton 93PM IBC-L (432V) .................................................................... 41
Figure 19. DC Power Terminal Detail – Eaton 93PM IBC-L (432V) ......................................................................... 42
Figure 20. DC Power Terminal Locations – Eaton 93PM IBC-LH (432V) .................................................................. 43
Figure 21. DC Power Terminal Detail – Eaton 93PM IBC-LH (432V) ....................................................................... 44
Figure 22. DC Power Terminal Locations – Eaton 93PM IBC-LH (480V) .................................................................. 45
Figure 23. DC Power Terminal Detail – Eaton 93PM IBC-LH (480V) ....................................................................... 46
Figure 24. IBC Bottom Entry Conduit and Wire Entry Locations ............................................................................ 48
Figure 25. IBC Sidecar Top Entry Conduit and Wire Entry Locations ...................................................................... 48
Figure 26. Battery Breaker Instantaneous Trip Setting Dials................................................................................. 49
Figure 27. Interface Terminal Locations – Eaton 93PM IBC-L (432V) or 93PM IBC-LH (432V) ...................................... 51
Figure 28. Interface Terminal Locations – Eaton 93PM IBC-LH (480V).................................................................... 52
Figure 29. Shunt Trip, Battery Detect, and Thermal Sensor Wiring ........................................................................ 55
Figure 30. Interface Terminal Detail – Eaton 93PM IBC-L (432V) or 93PM IBC-LH (432V) ........................................... 56
Figure 31. Interface Terminal Detail – Eaton 93PM IBC-LH (480V) ......................................................................... 57
Figure 32. 93PM IBC-L Line-Up-and-Match Power Oneline.................................................................................. 63
Figure 33. 93PM IBC-L Standalone Power Online – One or Two Cabinets............................................................... 64
Figure 34. 93PM IBC-L Standalone Power Online – Four Cabinets ........................................................................ 64
Figure 35. 93PM IBC-LH Line-Up-and-Match Power Oneline ............................................................................... 65
Figure 36. 93PM IBC-LH Standalone Power Online – One Cabinet ........................................................................ 65
Figure 37. 93PM IBC-LH Standalone Power Online – Two Cabinets ...................................................................... 66
Figure 38. 93PM Integrated Battery Cabinet Interface Oneline ............................................................................. 67

vi aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08
Figure 39. 93PM Integrated Battery Cabinet Schematic – IBC-L and IBC-LH (432V) .................................................. 69
Figure 40. 93PM Integrated Battery Cabinet Schematic – IBC-LH (480V) ................................................................ 70
List of Figures

aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08 vii
LLiisstt ooff TTaabblleess
Table 1. IBC-L Cabinet Weights ................................................................................................................... 14
Table 2. IBC-LH (432V) Cabinet Weights ........................................................................................................ 15
Table 3. IBC-LH (480V) Cabinet Weights ........................................................................................................ 15
Table 4. IBC-L and IBC-LH Cabinet Clearances ................................................................................................ 16
Table 5. Line-Up-and-Match External Power Wiring Recommendations – Eaton 93PM IBC-L and 93PM IBC-LH............ 24
Table 6. Standalone External Power Wiring Recommendations - Eaton 93PM IBC-L................................................ 25
Table 7. Standalone External Power Wiring Recommendations - Eaton 93PM IBC-LH ............................................. 26
Table 8. External Power Cable Terminations – Eaton 93PM IBC-L and 93PM IBC-LH ............................................... 27
Table 9. Recommended DC Circuit Breaker or Disconnect Ratings (Three or Four IBC-Ls or Two IBC-LHs) .................. 27
Table 10. IBC TB2 or TB3 Interface Connections (432V) ...................................................................................... 53
Table 11. IBC TB2 or TB3 Interface Connections (480V) ...................................................................................... 54
Table 12. IBC TB2 or TB3 Interface Wiring Terminal Block Terminations................................................................. 56

viii aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08
List of Tables

aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08 1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
The Eaton® 93PM Integrated Battery Cabinet-Large (IBC-L) and Integrated Battery Cabinet-Large High Rate
(IBC-LH) provide extended emergency short-time backup power for 93PM UPS systems to enhance the
usability and reliability of the systems. The IBC-L and IBC-LH safeguard operation during brownouts, blackouts,
and other power interruptions providing cost-effective extended battery run time. In addition, the IBC-LH
provides a single battery cabinet solution for 93PM UPS systems 200 kW and below. 93PM 400 kW UPS
systems above 200 kW require at least two battery cabinets.
The IBC-L and IBC-LH are housed in a single free-standing cabinet with safety shields behind the doors for
hazardous voltage protection. UPS systems 200 kW and below can utilize up to four IBC-Ls per UPS or two
IBC-LHs per UPS to meet application runtime needs. 400 kW UPS systems can utilize up to eight IBC-Ls per
UPS or four IBC-LHs per UPS to meet application runtime needs. The cabinets match the UPS cabinet in style
and color.
The IBCs are equipped with valve-regulated lead-acid (VRLA) batteries. Removable battery trays with quick
disconnects between trays reduce battery maintenance time. A DC-rated circuit breaker within each cabinet
provides protection and servicing isolation. The IBC-LH is available with battery voltage of 432 or 480 Vdc.
Figure 1 shows the IBC-L or IBC-LH, and Figure 2 shows the IBC-L or IBC-LH with a left or right mounted
sidecar.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 8 Warranty become void.
This service is offered as part of the sales contract for the UPS. Contact an Eaton service
representative in advance (a minimum two-week notice is required) to reserve a
preferred startup date.
Figure 1. Eaton 93PM IBC-L or 93PM IBC-LH

2 aton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08
Figure 2. Eaton 93PM IBC-L or 93PM IBC-LH with Left or Right Mounted Sidecar
11..11 IInnssttaallllaattiioonn FFeeaattuurreess
• Line-up-and-match configurations using factory supplied power wiring or standalone configurations using
customer supplied power wiring
• Battery wiring can be run internally through the left or right sides of the IBCs in line-up-and-match
configurations or routed through the bottom of the IBCs using conduit in standalone configurations
• A factory installed sidecar option is available for standalone installations needing top entry wiring.
• Only one sidecar is needed for multiple IBCs.
• Easily accessible mechanical terminals located at the bottom front of the cabinet reduce installation time.
• Interface wiring can be routed through the top left or right sides of the IBCs in line-up-and-match
configurations or through the top or bottom of the IBCs using conduit in standalone configurations.
• IBCs with and without a sidecar can be installed in a single lineup.
• Built-in casters for easy cabinet placement.
Line-up-and-match battery cabinets are installed adjacent to the UPS. The recommended installation location is
on the right side of the UPS cabinet as viewed from the front of the cabinet. See Figure 3 for line-up-and-match
configuration views.
Introduction