Eaton IBC-SW User manual

p/n: 164000639
Revision 03
IBC-SW
Installation Manual
Eaton®93PM Integrated Battery Cabinet-Small Welded

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express written approval of Eaton.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and
maintenance of the UPS and batteries. Read all instructions before operating the equipment and save
this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Installation Features....................................................................................................................................2
1.2 Optional Thermal Sensor .............................................................................................................................. 2
1.3 Model Configurations ..................................................................................................................................3
1.4 Using This Manual ......................................................................................................................................3
1.5 Conventions Used in This Manual ..................................................................................................................3
1.6 Symbols, Controls, and Indicators .................................................................................................................. 4
1.7 For More Information ..................................................................................................................................4
1.8 Getting Help..............................................................................................................................................5
1.9 Equipment Registration ............................................................................................................................... 5
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................77
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ...................................................................................................................................................................................................................................... 1111
3.1 Creating an Installation Plan ........................................................................................................................ 11
3.2 Preparing the Site ..................................................................................................................................... 11
3.2.1 Environmental and Installation Considerations .......................................................................................... 11
3.2.2 IBC–SW Power Wiring Preparation ......................................................................................................... 16
3.2.3 IBC–SW Interface Wiring Preparation...................................................................................................... 18
3.3 Inspecting and Unpacking the Eaton 93PM IBC–SW ........................................................................................ 19
3.4 Battery Breaker Location ............................................................................................................................ 21
44 IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 2233
4.1 Preliminary Installation Information............................................................................................................... 23
4.2 Unloading the IBC Cabinet from the Pallet...................................................................................................... 23
4.3 Installing Power Wiring .............................................................................................................................. 29
4.3.1 Line-Up-and-Match Power Wiring........................................................................................................... 29
4.3.2 Standalone Power Wiring ..................................................................................................................... 34
4.4 Installing IBC–SW Interface Wiring ............................................................................................................... 36
4.4.1 Installing Battery Detect Interface Connections ......................................................................................... 36
4.4.2 Installing Battery Shunt Trip Interface Connections .................................................................................... 41
4.4.3 Installing Thermal Sensor Interface Connections ....................................................................................... 43
4.5 Initial Startup ........................................................................................................................................... 44
4.6 Completing the Installation Checklist ............................................................................................................ 44
OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 4477
5.1 Power Onelines ....................................................................................................................................... 47
5.2 Interface Onelines .................................................................................................................................... 49
5.3 Schematics ............................................................................................................................................. 49
66 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 33
6.1 Important Safety Instructions ...................................................................................................................... 53

iv Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03
6.2 Performing Preventive Maintenance ............................................................................................................. 53
6.2.1 DAILY Maintenance ............................................................................................................................ 53
6.2.2 PERIODIC Maintenance ....................................................................................................................... 53
6.2.3 ANNUAL Maintenance......................................................................................................................... 53
6.2.4 BATTERY Maintenance........................................................................................................................ 53
6.2.5 BATTERY Shelf Life............................................................................................................................. 54
6.3 Recycling the Used Batteries ...................................................................................................................... 54
6.4 Maintenance Training ................................................................................................................................ 54
77 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................
7.1 Models................................................................................................................................................... 55
7.2 Specifications .......................................................................................................................................... 55
7.2.1 Battery Specifications .......................................................................................................................... 55
7.2.2 Environmental and Safety Specifications.................................................................................................. 56
88 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 77
8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products.............................. 57
Table of Contents

Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03 v
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM Integrated Battery Cabinet–Small Welded .......................................................................... 1
Figure 2. Eaton 93PM UPS and Two 93PM IBC–SWs — Various Configurations....................................................... 2
Figure 3. Eaton 93PM Integrated Battery Cabinet–Small Welded Dimensions (Front, Right Side, and Rear
Views) ....................................................................................................................................... 13
Figure 4. Eaton 93PM IBC–SW Dimensions (Top and Bottom Views)................................................................... 14
Figure 5. Eaton 93PM IBC–SW Center of Gravity............................................................................................. 15
Figure 6. Eaton 93PM IBC–SW as Shipped on Pallet ........................................................................................ 20
Figure 7. Eaton 93PM IBC–SW Battery Breaker Locations – Front View with Cover Removed................................... 21
Figure 8. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet .................................... 25
Figure 9. Line-Up-and-Match Wiring Access Locations...................................................................................... 27
Figure 10. Rear Ventilation ........................................................................................................................... 28
Figure 11. Top Ventilation............................................................................................................................. 29
Figure 12. Wiring Channel Location ................................................................................................................ 31
Figure 13. DC Power Terminal Locations – Eaton 93PM IBC–SW.......................................................................... 32
Figure 14. Wire Tie Anchors ......................................................................................................................... 33
Figure 15. DC Power Terminal Detail – Eaton 93PM IBC–SW............................................................................... 33
Figure 16. Top and Bottom Entry Conduit and Wire Entry Locations ...................................................................... 36
Figure 17. Interface Terminal Locations – Eaton 93PM IBC–SW ........................................................................... 38
Figure 18. Shunt Trip, Battery Detect, and Thermal Sensor Wiring ........................................................................ 40
Figure 19. Interface Terminal Detail – Eaton 93PM IBC–SW ................................................................................ 41
Figure 20. 93PM Integrated Battery Cabinet Line-Up-and-Match Power Oneline ...................................................... 47
Figure 21. 93PM Integrated Battery Cabinet Standalone Power Online – One or Two Cabinets ................................... 48
Figure 22. 93PM Integrated Battery Cabinet Standalone Power Online – Three or Four Cabinets ................................. 48
Figure 23. 93PM Integrated Battery Cabinet Interface Oneline ............................................................................. 49
Figure 24. 93PM Integrated Battery Cabinet Schematic...................................................................................... 50
Figure 25. 93PM Integrated Battery Cabinet — Battery String Detail Schematic....................................................... 51

vi Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03
List of Figures

Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03 vii
LLiisstt ooff TTaabblleess
Table 1. IBC-SW Cabinet Weights ................................................................................................................ 12
Table 2. IBC-SW Cabinet Clearances............................................................................................................. 13
Table 3. Line-Up-and-Match External Power Wiring Recommendations: Eaton 93PM IBC-SW (432V or 480V) .............. 17
Table 4. Standalone External Power Wiring Recommendations: Eaton 93PM IBC-SW (432V or 480V) ......................... 17
Table 5. External Power Cable Terminations for the Eaton 93PM IBC-SW ............................................................. 18
Table 6. Recommended DC Circuit Breaker or Disconnect Ratings (Three or Four IBCs)........................................... 18
Table 7. IBC TB2 Interface Connections......................................................................................................... 38
Table 8. IBC TB2 Interface Wiring Terminal Block Terminations .......................................................................... 39

viii Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03
List of Tables

Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03 1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
The Eaton®Integrated Battery Cabinet-Small Welded (IBC-SW) provides extended emergency short-time
backup power for 93PM UPS systems to enhance the usability and reliability of the systems. The IBC-SW
safeguards operation during brownouts, blackouts, and other power interruptions providing cost-effective
extended battery run time.
The IBC–SW is housed in a single free-standing cabinet and is available in two voltage output options 432 Vdc
and 480 Vdc. Up to four IBC–SWs per UPS may be used to meet application runtime needs. The cabinets
match the UPS cabinet in style and color. Figure 1 shows the Eaton 93PM IBC–SW.
The IBC–SW is equipped with valve-regulated lead-acid (VRLA) batteries. The 432Vdc version contains a single
string of 36 batteries and the 480Vdc version contains a single string of 40 batteries. Removable battery trays
with quick disconnects between trays reduce battery maintenance time. A DC-rated circuit breaker within each
cabinet provides protection and servicing isolation.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 8 Warranty become void.
This service is offered as part of the sales contract for the UPS. Contact an Eaton service
representative in advance (a minimum two-week notice is required) to reserve a
preferred startup date.
Figure 1. Eaton 93PM Integrated Battery Cabinet–Small Welded

2 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03
11..11 IInnssttaallllaattiioonn FFeeaattuurreess
• Line-up-and-match configurations using factory supplied power wiring or standalone configurations using
customer supplied power wiring
• Battery wiring can be run internally through the left or right sides of the IBC–SWs in line-up-and-match
configurations, or routed through the top or bottom of the IBC–SWs using conduit in standalone
configurations
• Front access panel for access to the battery breaker
• Interface wiring can be routed through the top left or right sides of the IBC–SWs in line-up-and-match
configurations or through the top or bottom of the IBC–SWs using conduit in standalone configurations
• Built-in casters for easy cabinet placement
• Cabinet bolt holes are provided for permanently mounting the IBC–SW using the optional Floor Mount
Bracket Kit
Line-up-and-match battery cabinets are installed adjacent to the UPS. The IBC-SW can be installed on either the
left or right side or on both sides of the UPS cabinet (see Figure 2).
Figure 2. Eaton 93PM UPS and T o 93PM IBC–SWs — Various Configurations
Left Side IBC-SW Installation Right Side IBC-SW Installation Combination IBC-SW Installation
IBC-SW2 IBC-SW1 UPS UPS IBC-SW1 IBC-SW2 IBC-SW1 UPS IBC-SW2
11..22 OOppttiioonnaall TThheerrmmaall SSeennssoorr
Thermal runaway protection for VRLA batteries can be provided by installing an optional thermal sensor inside
the battery cabinet.
The sensor is wired to an UPS building alarm programmed to turn the charger off when a trip signal is received.
The thermal sensor will maintain the trip state until the temperature it is reset by service. Service should be
called to inspect the batteries and reset the sensor in case of such an event.
Introdu tion