Eaton DV2-A10B Operating instructions

Data-Voice-Video 3G Power
Solutions
Installation and Operation Guide
(UL-Listed Models)
Issue:
IPN 997-00012-82B
Issue Date:
May 2011
Eaton Corporation
Telecommunications Power Solutions
www.eaton.com/telecompower
[email protected]

The product discussed in this literature is subject to terms and conditions outlined in Eaton selling policies. The
sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton selling
policy.
No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or
warranties arising from course of dealing or usage of trade, are made regarding the information,
recommendations and descriptions contained herein.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but
not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional
expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this literature is subject to change without notice.
Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its
intellectual property, including, without limitation, its patents, copyrights and know-how.
No part of this literature may be reproduced or transmitted in any form, by any means or for any purpose other
than the Purchaser’s personal use, without the express written permission of Eaton Corporation.
Eaton®, Matrix, Powerware®, IntergyTM, CellSureTM, SiteSureTM, PowerManagerIITM and DCToolsTM are trade
names, trademarks, and/or service marks of Eaton Corporation or its subsidiaries and affiliates. Unless otherwise
noted, brands, product names, trademarks or registered trademarks are the property of their respective holders.
Copyright © 2011 Eaton Corporation. All Rights Reserved.

About This Guide
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
Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
i
AboutThis Guide
Purpose
This guide provides instructions to correctly install, commission and operate Eaton Data-Voice-
Video 3G Power Solutions (DV2-3G) (UL-Listed Models).
Audience
This guide is intended for use by:
Installers competent in:
installing and commissioning dc power systems
safe working practices for ac and dc powered equipment
the relevant local electrical safety regulations and wiring standards
Operators and maintenance staff competent in:
operation of dc power systems
safe working practices for ac and dc powered equipment
Scope
This guide covers installation, commissioning, operation and maintenance of Eaton Data-Voice-
Video 3G Power Solutions.
It does not cover:
System controller operations; installation of external alarm and user digital inputs cabling;
or setup of communications options or software. For details refer to the system controller
operation handbook listed under Related Information on page i.
Installation and configuration of Eaton SiteSure and CellSure modules. For details, refer to
the relevant guide listed under Related Information on page i.
Related Information
PowerManagerII Online Help
DCTools Online Help
SC200 System Controller Operation Handbook –IPN 997-00012-50
SiteSure-3G Installation and Operation Guide –IPN 997-00012-51
CellSure Installation Guide –IPN 997-00012-20
Reporting Problems with this Guide
Please use this email address to report any problems you find in this guide:
Eaton DC Product Marketing Communications
EMAIL: [email protected]m

Data-Voice-Video 3G Power Solutions (UL-Listed Models)
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
For Further Information and Technical Assistance
For further information and technical assistance see Worldwide Support on page 85.

Table of Contents
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
iii
Tableof Contents
About This Guide
Purpose....................................................................................................................................... i
Audience..................................................................................................................................... i
Scope ........................................................................................................................................... i
Related Information .................................................................................................................. i
Reporting Problems with this Guide...................................................................................... i
For Further Information and Technical Assistance ............................................................. ii
Chapter 1 General Description
Overview ................................................................................................................................... 1
DC Power Systems................................................................................................................... 2
Rectifiers .................................................................................................................................... 3
SC200 System Controller......................................................................................................... 3
Compatible Software....................................................................................................................... 4
Input/Output Board................................................................................................................ 4
Connections...................................................................................................................................... 6
Other Features .......................................................................................................................... 7
External communications............................................................................................................... 7
Low Voltage Disconnect (LVD) option......................................................................................... 7
Additional DC Distribution Module............................................................................................. 7
Battery Mid-point Monitoring Description.................................................................................. 8
Reverse Battery Detect Option....................................................................................................... 8
Bottom Cable Entry Option............................................................................................................ 8
Chapter 2 Preparation
Overview ................................................................................................................................... 9
Warnings ................................................................................................................................. 10
Inspecting the Equipment and Reporting Damage ........................................................... 12
Chapter 3 Positioning Cabinets
Overview ................................................................................................................................. 13
Preparation.............................................................................................................................. 14
Fixing Cabinets ....................................................................................................................... 14
Mounting ........................................................................................................................................ 14
Cabinet Footprint........................................................................................................................... 15
Fit the Rear Extension Cabinet (if required) ....................................................................... 15
Chapter 4 DC Cabling
Overview ................................................................................................................................. 17
DC Installation Practices ....................................................................................................... 18
Connecting the Telecom Earth Cable .................................................................................. 18
Fit or Remove Low Voltage Disconnects ............................................................................ 19
Load Cables and Circuit Breakers........................................................................................ 22
Fit DCM2000 in Battery Cabinet (if required) .................................................................... 25
Chapter 5 Battery Installation
Overview ................................................................................................................................. 27
Battery Types .......................................................................................................................... 28
Installing the Batteries ........................................................................................................... 28
Install the Batteries ........................................................................................................................ 29
Battery Cable Links for Additional Battery Racks (if required) .............................................. 31
Installation procedure................................................................................................................... 31

Data-Voice-Video 3G Power Solutions (UL-Listed Models)
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
Chapter 6 AC Cables
Overview..................................................................................................................................33
Input Transient Protection.....................................................................................................34
Connecting to the AC Supply................................................................................................37
Connecting the Output to Earth............................................................................................40
Chapter 7 Start-Up
Overview..................................................................................................................................43
Start-Up Tasks .........................................................................................................................44
Task 1 - Inserting the Rectifiers .............................................................................................44
Task 2 - Pre-Power-Up Checklist ..........................................................................................45
Task 3 - Applying AC Power.................................................................................................45
Task 4 - Configure the dc power system..............................................................................46
Task 5 - Apply DC Power to Battery and Load ..................................................................47
Start-Up Completed................................................................................................................48
Chapter 8 Maintenance
Overview..................................................................................................................................49
Troubleshooting ......................................................................................................................50
Replacing or Adding a Rectifier............................................................................................54
Replacing or Adding a Circuit Breaker................................................................................55
Replacing the System Controller...........................................................................................55
Replacing the Input/Output Board......................................................................................58
Battery Mid-point Monitoring (String Fail) Alarm.............................................................59
Battery Disposal and Recycling ............................................................................................60
Appendix A Equipment and Tools
Safety Equipment...........................................................................................................................61
Essential Tools................................................................................................................................61
Recommended Tools .....................................................................................................................61
Spare Parts ...............................................................................................................................62
Parts for DCM2000 Circuit Breaker Distributions .....................................................................63
Battery Circuit Breakers ................................................................................................................63
Purchasing Information ................................................................................................................64
Standard Torque Settings.......................................................................................................64
Appendix B Specifications
Appendix C Connector Pin-outs
System Controller Connector Pin-outs ................................................................................69
I/O Board (IOBGP-00, -01) Connector Pin-outs .................................................................71
Appendix D System Wiring Diagrams
Appendix E Checklists
Equipment Incident Report
Worldwide Support
Index

Chapter 1
General Description
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
1
C h a p t e r 1
GeneralDescription
Overview
Topic Page
DC Power Systems 2
Rectifiers 3
SC200 System Controller 3
Input/Output Board 4
Other Features 7

Data-Voice-Video 3G Power Solutions (UL-Listed Models)
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
DC Power Systems
DV2-A10B Model
Up to 10 rectifiers
24V or 48V
DV2-A20B Model
Up to 20 rectifiers
48V only
DV2-EBC4
Extension Battery
Cabinet
Top cable entry* and ac terminations. See details on page 8
for optional bottom cable entry.
DCM2000 20-way dc circuit breaker distribution module.
Alarm signal if circuit breaker is electrically tripped only.
Input/Output (I/O) board (behind panel) (see details on page
4) and SC200 system controller (see details on page 3). (Also
refer to the system controller handbook listed in Related
Information on page i.)
3U space for other equipment (DV2-A10B models only).
Rectifier magazine for up to 10 rectifiers per magazine. See
details of rectifiers on page 3.
Four battery shelves (7.5U high) with battery circuit breakers.
Alarm signal if circuit breaker is electrically tripped or switched
off.
Battery shelf front cover.
Optional plinth for use with raised floors. See part number on
page 62.
4U space for optional second DCM2000 20-way dc circuit
breaker distribution module. See details on page 7.
A full-height security door (not shown) is supplied with all
cabinets.
* A Bottom Cable Entry Duct is available as an option. See details on page 8.

General Description
Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
3
Rectifiers
Data-Voice-Video 3G Power Solutions are fitted with either 48V, 2000W (APR48-ES); 48V,
1800W (APR48-3G); or 24V, 1440W (APR24-3G) rectifiers. The rectifiers are fan-cooled and hot-
pluggable.
See Specifications on page 65 for further information. See Troubleshooting on page 50 for details of
rectifier alarms.
Left: APR24-3G and APR48-3G
Right: APR48-ES
Power On LED (Green)
Minor Alarm LED (Yellow)
Major Alarm LED (Red)
Serial Number
Retaining Screw. Tighten to 1.5Nm
(13.3 inch-pounds).
SC200 System Controller
The SC200 system controller is an advanced control and monitoring solution which provides a
full suite of communications options, including built-in Ethernet interface, Web server, and
SNMP agent.
Alarm notifications may be by SNMP traps, SMS text messaging, dial-out to PowerManagerII
remote monitoring software, or relay contact closures.

Data-Voice-Video 3G Power Solutions (UL-Listed Models)
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Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
Power on LED (green)
Minor alarm LED (yellow)
Critical/Major alarm LED (red)
Color LCD
Soft keys (2)
Navigation keys (4)
USB 1.1 connector (12Mb/s)
Retaining screw
Power and system
communications connector
RS232 connector
Ethernet connector and
status LEDs
The SC200 is supplied pre-configured with either a default configuration file, or with one
factory customized for a particular application. Some configuration file changes can be made
with the keypad, or all settings can be changed via a PC connected to the USB interface. For
details refer to the SC200 Operation Handbook (see Related Information on page i).
See Troubleshooting on page 50 for details of SC200 alarms. For connector pin-outs refer to the
SC200 Operation Handbook (see Related Information on page i).
Compatible Software
The following software is compatible with the SC200 system controller:
DCTools Configuration Software. Latest version is available free from
www.powerquality.eaton.com/downloads.
PowerManagerII Remote Control and Monitoring Software. Contact your Eaton dc product
supplier for further information (see Worldwide Support on page 85).
Recommended web browsers: Microsoft Internet Explorer 8 (IE6 is compatible but with
reduced performance), Mozilla Firefox 3.0.
Input/Output Board
The input/output (I/O) board provides the I/O interfaces and connections for the SC200
system controller.
The I/O board includes a range of sense inputs for dc power system control and monitoring. It
also allows real time data collection from building services and other external devices, and relay
outputs for alarm signals or control of external devices.