Eaton Powerware 5125 User manual

Powerware 5125 (9910-E65) UPS
Installation Guide for IBM Applications
®
®

This product is covered by one or more of the following US Patent numbers: 5177676, 6314007, 6330176,
6391489, 6483730, and 6599657.
IBM, pSeries, AIX, xSeries, AS/400, OS/400, and RS/6000 are registered trademarks and iSeries, OpenPower, and
i5/OS are trademarks of International Business Machines Corp.
Eaton, Powerware, X-Slot, and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton
Corporation or its subsidiaries and affiliates.
Microsoft and Windows are registered trademarks of Microsoft Corporation.
Linux is a registered trademark of Linus Torvalds.
Burndy is a registered trademark of Framatone Connectors International.
ECopyright 2007 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.

Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

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EATON Powerware®5125 (9910-E65) UPS Installation Guide for IBM®Applications S164201698 Rev 1 i
Table of Contents
1 Installation 1.........................................................
Parts List 1..........................................................................
Setup and Installation 3.................................................................
Tools Required 4....................................................................
Rack-Mount Setup 4.................................................................
Installing the Internal Batteries 13...........................................................
EBM Installation 14.....................................................................
UPS Installation 16.....................................................................
Remote Emergency Power-off Installation 17...................................................
Power Connections and Startup 19..........................................................
Load Segments 25......................................................................
2 Operation 27..........................................................
Turning the UPS On 27...................................................................
Starting the UPS on Battery 27.............................................................
Turning the UPS Off 27...................................................................
Initiating the Self-Test 28.................................................................
Operating Modes 28....................................................................
Normal Mode 29....................................................................
Battery Mode 29....................................................................
Bypass Mode 30.....................................................................
Standby Mode 30....................................................................
Configuration Mode 30...................................................................
3 Communication Options 35..............................................
i5, iSeries, or AS/400 and Serial Server Interface Overview 35.......................................
Serial (TTY) Interface Overview 38...........................................................
p5 or pSeries with Logical Partitions Interface Overview 39.........................................
4 Service and Support 41.................................................

TABLE OF CONTENTS
EATON Powerware®5125 (9910-E65) UPS Installation Guide for IBM®Applications S164201698 Rev 1
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EATON Powerware®5125 (9910-E65) UPS Installation Guide for IBM®Applications S164201698 Rev 1 1
Chapter 1 Installation
Parts List
IBM part numbers are subject to change without notice.
Table 1. E65 Base Configuration (42R8077)
Quantity IBM MN IBM FC IBM PN Eaton®PN Description
1E65 —42R8077 103003611-3992 E65 UPS 5000 VA, 4500W (in shipping carton or
factory-installed in rack)*
103006304 Accessory Kit*:
S(1) Left Rail Assembly (103006314)
S(1) Right Rail Assembly (103006315)
S(2) Mounting Brackets (157606083-003)
S(4) Mounting Bracket Screws (#6-32×3/8”)
(180500167-203)
1 — — 42R8078 103004715-3992 E65 Accessory Kit
2 — — 39J4828 103004696-3991 Battery Trays
* If the UPS is factory-installed in an IBM rack, these items are pre-assembled.
Table 2. E65 Application Matrix
IBM MN IBM FC IBM PN Eaton PN Description
Quantity for
p5/pSeries®
Rack Worldwide
Quantity for
i5/iSeriest
Rack Worldwide
—2939142R4332 103004741-5591 Relay-Serial Card and Cable
Kit (DB-9, 1.8m/6 ft;
(DB-25, 9.1m/30 ft)
— 1
—2972225R2555 IBM-Supplied IBM PDU to UPS Power Cord
(4.3m/14 ft)
1
E
6
5
U
P
S
—2973242R4331 103004733-3991 IBM PDU to UPS Power Cord
(1.2m/4 ft)
1 per E65 UPS
Varies3Varies Varies IBM-Supplied UPS Input Power Cord 1 per E65 UPS
1Maximum: One FC 2934 or 2939 per E65 UPS.
2Maximum: One FC 2972 or 2973 per E65 UPS.
3See “Typical Power Connections” on page 21.

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Table 3. E65 Options Matrix
IBM MN IBM FC IBM PN Eaton PN Description
Quantity for
p5/pSeries Rack
Worldwide
Quantity for
i5/iSeries Rack
Worldwide
—2934139J4824 116750221-001 -X Web/SNMP
Card2Kit
ConnectUPStMin: 0, Max: 1 —
—6645 42R8075 103003387-3992 Extended Battery Module
(EBM)
Min: 0, Max: 4
— — 42R8076 103003947-3992 EBM Accessory Kit 1 per FC 6645
1Maximum: One FC 2934 or 2939 per E65 UPS.
2ConnectUPS-X Web/SNMP Card required if implementing Logical Partitions (LPARs) on p5 or pSeries.
Table 4. E65 Accessory Kit (42R8078)
Quantity Eaton PN Description
1164201541 Powerware 5125 Rack-Mount UPS (5000/6000 VA) User’s Guide
1164201698 Powerware 5125 (9910-E65) Installation Guide for IBM Applications
4152601942-001 IEC 320-C13 to C14, 10A Equipment Power Cords (2m/6.6 ft)
1152601971-001 IEC 320-C19 to C20, 16A Equipment Power Cord (4.5m/14.8 ft)
1103004870 Software Suite CD
1157809009-002 UPS Front Cover
1116750226-001 UPS to Server Communication Cable (RJ-45 to DB-9, 1.8m/6 ft)
1124102042-002 UPS to Server Communication Cable (DB-9 to DB-9, 3.6m/12 ft)
1103002843-3992 Rail Hardware Kit (metric):
S(8) M5×12 Pan-Head Screws
S(8) M5×10 Flat-Head Screws
S(4) M5×16 Hex-Head Screws
S(4) M5 Clip Nuts
S(2) Square-Hole Adapter Plates
1154105635-001 Connector Plug, 10A, 2-Pin

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Table 5. E65 6645 EBM Components (42R8075)
Quantity IBM MN IBM FC IBM PN Eaton PN Description
1 — 6645 42R8075 103003387-3992 E65 6645 EBM 3U High (in shipping carton or
factory-installed in rack)*
103006308 Accessory Kit*:
S(1) EBM Front Cover (157604790-002)
S(1) Left Rail Assembly (103006173)
S(1) Right Rail Assembly (103006172)
1 — — 42R8076 103003947-3992 EBM Accessory Kit
* If the EBM is factory-installed in an IBM rack, these items are pre-assembled.
Table 6. EBM Accessory Kit (42R8076)
Quantity Eaton PN Description
1164201518 Powerware 240V Extended Battery Module (EBM 240) User’s Guide
1103002843-3992 Rail Hardware Kit (metric):
S(8) M5×12 Pan-Head Screws
S(8) M5×10 Flat-Head Screws
S(4) M5×16 Hex-Head Screws
S(4) M5 Clip Nuts
S(2) Square-Hole Adapter Plates
2157605902-003 Joining Brackets
4180500153-306 Joining Bracket Screws (M4×10 mm)
Setup and Installation
The E65 UPS can be purchased separately or factory-installed in an IBM
iSeries or pSeries rack.
NOTE If the UPS is pre-installed in an IBM rack, continue to “Installing the Internal
Batteries” on page 13. If you are installing the UPS in an IBM iSeries (0550, 0551, 0553, 0554
or 0555 type) or pSeries (7014 type) rack, continue to the following section, “Tools Required.”

INSTALLATION
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Tools Required
To assemble the components, the following tools may be needed:
SMedium flat-bladed screwdriver
S#2 Phillips screwdriver
S8mmwrenchorsocket
Rack-Mount Setup
The rail kit can be mounted in 48-cm (19-inch) panel racks from 61 to
76 cm (24 to 30 inches) deep.
NOTE Mounting rails are required for each individual cabinet and are located in the UPS
and EBM cartons. All hardware is supplied.
NOTE If placing the E65 in a rack with existing equipment, the rack must be reconfigured
to install the heaviest item in the bottom of the rack. The UPS weighs 73 kg (161 lb) and the
EBM weighs 77.1 kg (170 lb).
Each rail kit requires one (1) of each item in the following list:
SLeft adjustable rail assembly (located in the UPS and EBM cartons)
SRight adjustable rail assembly (located in the UPS and EBM cartons)
SRail hardware kit (located in the E65 UPS and EBM accessory kits)

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To install the rail kit(s):
NOTE If installing EBM(s), install the EBM rails below the UPS rails.
1. Loosen the assembly wing nuts on both rail assemblies and adjust
the rail size for the depth of your rack (see Figure 1).
Rear
Front Rail Assembly
Assembly Wing Nuts
Figure 1. Adjusting the Rail Depth
2. Select the proper holes in the rail for positioning the UPS and any
optional cabinets in the rack.
Place the first rail at the bottom, using positions 1 and 6 for the
front pan-head screws. If you are installing additional rails, place the
next rail 4 holes above the last installed screw (see Figure 2).

INSTALLATION
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Position 1
Position 6
Position 10
Position 15
First Rail
Second Rail
Figure 2. Front Rack Screw Positions
3. Secure the rail to the front of the rack with two pan-head screws
and one adapter plate. Insert the screws through positions 3 and 4
oftherail(seeFigure3).
NOTE Do not tighten the screws until the UPS or EBM is installed.

INSTALLATION
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Assembly Wing Nuts
Front Rail Pan-Head
Screws
Position 4
Adapter
Plate
Position 3
Figure 3. Securing the Front of the Rail
4. Using two clip nuts and two hex-head screws, attach the rail to the
rear of the rack (see Figure 4 and Figure 5).
The bottom rail uses positions 2 and 4 for the rear hex-head
screws. If you are installing additional rails, place the next rail
7 holes above the last installed screw.
Position 2
Position 4
Position 11
Position 13
First Rail
Second Rail
Figure 4. Rear Rack Screw Positions

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Clip Nuts
Figure 5. Securing the Rear of the Rail
5. Repeat Steps 3 and 4 for each rail.
6. Tighten the assembly wing nuts on all rail assemblies.

INSTALLATION
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7. Place the UPS on a flat, stable surface with the front of the UPS
facing toward you.
8. Align the mounting brackets with the screw holes on the side of the
UPS and secure with the supplied #6-32×3/8”flat-head screws
(see Figure 6).
9. If installing an optional EBM, repeat Steps 7 and 8 for each cabinet.
Mounting Bracket
Figure 6. Installing the Mounting Brackets

INSTALLATION
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CAUTION
The UPS chassis (32 kg/71 lb) and EBM (69.9 kg/154 lb) are heavy. A minimum of two people
are required to lift the cabinets into the rack.
10. Slide the UPS and any optional EBMs into the rack.
11. Secure the front of the UPS to the rack using two pan-head screws
in the top and bottom positions of each mounting bracket (see
Figure 7). Repeat for each cabinet.
Optional
EBM
UPS
Pan-Head
Screws
Figure 7. Securing the Mounting Brackets

INSTALLATION
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12. Loosen the wing nuts on the rear hold-down bracket and slide the
bracket into the slot on the UPS rear panel.
Verify that the rear hold-down bracket is fully seated and then
tighten the wing nuts.
Wing Nuts on Rear
Hold-Down Bracket
(attached to rail)
Rear Hold-Down Bracket
(for UPS)
Figure 8. Securing the Back of the UPS

INSTALLATION
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13. For each optional EBM, loosen the wing nut on the rear hold-down
bracket and slide the EBM rear hold-down bracket into the slots on
the EBM rear panel.
Verify that the rear hold-down bracket is fully seated and then
tighten the wing nut.
Wing Nut on Rear
Hold-Down Bracket
(attached to rail)
Rear Hold-Down Bracket
(for EBM)
Figure 9. Securing the Back of the EBM
14. Tighten the pan-head screws that secure both rails to the front of
therack(seeStep3onpage6).
15. Continue to the following section, “Installing the Internal Batteries.”

INSTALLATION
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Installing the Internal Batteries
CAUTION
The UPS battery trays are heavy (20.5 kg/45 lb). A minimum of two people are required to lift
the battery trays into the UPS chassis.
To install the battery trays into the UPS chassis:
1. Locate the cartons labeled “Battery Tray” (IBM PN 39J4828).
2. Verify that the battery circuit breaker on the UPS rear panel is in the
OFFposition(seeFigure13onpage15).
3. Unscrew and set aside the battery retaining bracket (see Figure 10).
Battery Retaining Bracket
Figure 10. Removing the Battery Retaining Bracket
4. Slide the battery trays into the chassis (see Figure 11).
Figure 11. Installing the Battery Trays
5. Secure the battery trays to the chassis with the battery retaining
bracket and screws removed in Step 3.

INSTALLATION
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6. Align the UPS front cover (provided in the E65 accessory kit) with
the right retaining hook and front cover holes on the UPS cabinet.
Insert the UPS front cover (see Figure 12).
Figure 12. Installing the Front Cover
7. If you are installing an optional EBM, continue to the following
section, “EBM Installation;” otherwise, continue to “UPS
Installation” on page 16.
EBM Installation
CAUTION
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and
will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and
firmly.
To install the optional EBM(s):
1. Verify that all battery circuit breakers are in the OFF position (see
Figure 13).
2. Plug the EBM cable into the UPS battery connector.