Eaton EX RT 7 User manual

www.eaton.com
EX RT 5/7/11 Systems
Quick Start

86-86000-01 B01 - Page 3
STEP 1 Power, Battery and Transformer Module Unpacking and Parts Check
Power Module, Battery Module and Optional Transformer Module are shipped in separate boxes.
OFF
O
I/O Box
Footers with Extensions
RS232
CD ROM
EX RT User Manual
Battery Detection Cable
Power Module Box Contents
Battery Module Box Contents
Transformer Module Box Contents
Bezel Hex Drive
- EX RT EXB 5 Battery Module Part number 86207
- EX RT EXB 7 Battery Module Part number 86207
- EX RT EXB 11 Battery Module Part number 86209
- EX RT EXB 5 Power Module Part number 86215
- EX RT EXB 7 Power Module Part number 86216
- EX RT EXB 11 Power Module Part number 86217
Tower Expanders
Tower Expander
- EX RT Transformer Module Part number 86211
EXB Quick Start
Stabilizer Bracket
(4 screws included)
Stabilizer Bracket
(4 screws included)
EX RT Quick Start
41
Rail Kit
41
Rail Kit
Rail Kit
41
Transformer
Cable
Transformer Module
Quick Start Manual
Warranty and
Product Registration
Warranty and
Product Registration
Warranty
and
Product Registration
Battery Power Cable
www.eaton.com
EX RT 5/7/11 Systems
Quick Start
EX RT 5/7/11 Systems
Quick Start
www.eaton.com
EX RT 5/7/11 Systems
Quick Start
www.eaton.com
EX RT 5/7/11 Systems
Quick Start
www.eaton.com

86-86000-01 B01 - Page 4
STEP 2 Tower Configuration
EXB RT
EX 11 R T
OFFON
EX B RT
To wer Configuration of Standard System
Battery
Module
(up to 6)
Power
Module
Power Module
Transformer
Module
Battery
Module
(up to 6)
Tower Configuration with OptionalTr ansformer Module
EXB R T
EX 11 RT
OFF ON
Power Module
Battery Module
Power Module
Battery Module
1
1
2
2
4
4
4
4
3
3
5
1
1
2
2
4
4
4
4
3
3
5
Transformer
Module

86-86000-01 B01 - Page 5
STEP 3 Rack kit
Power Module Rail Kit (PN 86001) Contents
Front
Mounting
Brackets
Rear
Support
Brackets
I/O Box
Brackets
Telescopic Rails
Front
Mounting
Brackets
Rear
Support
Brackets
Telescopic Rails
Battery/Tr ansformer/CLA Module Rail Kit (PN 86002) Contents

86-86000-01 B01 - Page 6
STEP 3 Rack Kit (continued)
Power Module Front Panel Display and Rack Installation
E X 11 R T
OFFON
EX11 RT
OFFON
EX11 RT
OFFON
EX 11R T
OFF ON
1
2
3
FINISHED PANEL
(rack orientation)
1
2
3
A. Prepare the front panel logo and LCD display for rack
orientation, of all modules (including transformer module,
CLA charger, if equipped).
B. Rack Installation
OFF ON
EX 11 RT
EXB RT
EX RT Transformer
2. POWER MODULE
(middle, EX RT 5/7/11)
3. BATTERY MODULE
(bottom, EX RTEXB 5/7/11)
1. EX RT Transformer
(Top, EX RT 5/7/11)
Layout of Modules in Rack Configuration
3
4
4
4
42
2
1
4
4
5
1
6
66
6
1. Attach both front mounting ear
brackets to module with supplied
screws. (For this step, it is possible to
adjust the position of both front
mounting brackets.)
2. Attach rear support brackets to
module.These brackets prevent the
module from sliding out of the rack.
3. Attach rails together and secure with
wing nuts, and finger tighten. (both
sides).
4. Attach both rails to rear and front of
rack with supplied flathead screws (as
shown).
5. Use caution when sliding unit into rack.
Temporarily secure unit to rack with
thumb screws on front mounting
brackets.
6. Secure rear support brackets to rails.

86-86000-01 B01 - Page 7
STEP 3 Rack Configuration (continued)
Install I/O Box Bracket to keep the I/O Box stationary while
hot swapping the power module.
1. Secure small bracket to larger
bracket from the underside.
2. Secure large bracket to rails at
the rear of module with four nuts.
1
2
OFF
O
2
3
3
3. Secure attached brackets
to the I/O Box with four screws.
C. Installation of Power Module I/O Box Bracket (this step only applies to power module)
2

86-86000-01 B01 - Page 8
STEP 4 Input/Output Box and Brackets Installation
Power Module I/O Box Installation
I/O Box Preparation
1. Knockout appropriate circle
for your wire style.
2. Remove the protective plate under the I/O Box and
connet input/output cables. See section 2.7 in
user manual for different input/output configurations.
3. Reinstall the protective plate under I/O Box.
4. Attach the I/O Box to the power module with three screws.
CAUTION: Always connect the earth ground wire first.
1
2
3
OFF
O
Inner circle is for
Metal Coupling
Outer circle is for
Plastic Coupling
Terminal Block Cover
I/O BOX
OFF
O
4
OFF
O
AC Output (to Step-Down
Transformer, if applicable)
AC Input

86-86000-01 B01 - Page 9
STEP 5 Systems Connections
Power Module and Battery Module Connections
B. System Connections withTransformer Module
AC Normal INPUT
Transformer
OUTPUTTO LOAD
Battery Module
EX RT EXB 5/7/11
Power Module
EX RT 5/7/11
Transformer
Module EX RT
Follow connection
diagrams for
appropriate
input/output
voltages.
1. Check that the battery circuit breaker is OFF (“0”) position.
2. Connect the battery power cable to the connectors of the power and battery modules,
3. Connect the battery detection cable between connectors of the power and battery modules.
A. System Connections with Battery Modules
Battery Module Circuit Breaker
Battery Power Cable
Battery Module Connector
Battery Detection Cable
3
L6 L5 L2 L1 L1 L4 L3
Jumper
Output
200/208/220/
230/240/250Vac
Normal AC Source
200/208/220/
230/240/250Vac
Bypass AC Source
200/208/220/
230/240/250Vac
Power Module I/O Box Connection Diagram
Transformer Module Connection Diagram
L3 L2 L1 Lb Ld N Lc La
208 Vac
240 Vac
AC Input
120 Vac
208 Vac
AC Output
120 Vac
240 Vac
Input/Output cable cross-section (not provided):
maximum 4 AWG solid or stranded wire on transformer module.
Terminal block capacity max.
4 AWG for 11kVA, 6 AWG for 5/7kVA
The UPS factory default input AC power wiring is for common Normal
and Bypass AC source (Single Main). AC input connections must be
made to L1, L2 and terminals.
No connections are required to L3 and L4. Refer to the System User
Manual if separate (Dual Mains) input AC power is required.
NOTE

86-86000-01 B01 - Page 10
STEP 6 Initial Start-up Procedures
Initial Start-up
1. Check that the manual bypass switch is on Normal position.
2. Set the normal AC source circuit breaker to the ON position.
3. Set the battery circuit breaker to the ON position.
The load is powered via the bypass AC source, but not protected by the UPS. Batteries
are recharging, an eight-hour recharge period is necessary to get full backup time.
Bypass LED is ON.
4. Press and hold the ON button for more than 3 seconds.
After the internal test sequence, the On-line Operation / Load protected LED is ON.
OFF ON
Bypass AC Source LED
Power Module Display Panel
Battery Module
EX RT EXB 5/7/11
Power Module
EX RT 5/7/11
Transformer
Module EX RT
Manual Bypass Switch
in Normal Mode
1
Transformer
Circuit Breaker
2
Battery Module
Circuit Breaker(s)
3
On line operation/Load protected LED
AC Source Circuit Breaker
5. Set theTransformer Circuit Breaker to the ON position.
Turn appropriate circuit breaker for suitable outlets.
5
4