Eaton DIN500AC Assembly instructions

p/n: 9340DC
Revision A
Advanced User Guide
Eaton DIN Rail AC UPS DIN500AC / DIN850AC

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properties of their respective co panies. All other trade arks are property of their respective co panies.
©Copyright 2022 Eaton, Raleigh, NC, USA. All rights reserved. No part of this docu ent ay be reproduced in any way without the
express written approval of Eaton.
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference. Please adhere to all warnings on the unit and in this manual during
installation and operation. This UPS is designed for industrial use. The UPS features a compact design
that fits into a limited-space working environment.
SSppeecciiaall SSyymmbboollss
The following are examples of symbols used on the product to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock sy bol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's
anual for additional infor ation, such as i portant operating and aintenance
instructions.
This sy bol indicates that you should not discard the product in the trash. This
product ust be disposed of properly. For ore infor ation, contact your local
recycling/reuse or hazardous waste center.
This sy bol indicates that you should not discard waste electrical or electronic
equip ent (WEEE) in the trash. For proper disposal, contact your local recycling/
reuse or hazardous waste center.

Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A iii
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11 SSaaffeettyy && WWaarrnniinnggss ................................................................................................................................................................................................................................................................................11
. Safety Information ......................................................................................................................................
22 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................33
2.2 Package Contents.......................................................................................................................................3
2.3 Physical Features .......................................................................................................................................4
2.4 UPS Dimensions ........................................................................................................................................5
33 IInnssttaallllaattiioonn ......................................................................................................................................................................................................................................................................................................77
3. Mounting the UPS to the DIN Rail ..................................................................................................................7
3.2 AC Wiring .................................................................................................................................................9
44 OOppeerraattiioonn........................................................................................................................................................................................................................................................................................................ 1111
4. Powering the UPS On................................................................................................................................
4.2 UPS Self Test ..........................................................................................................................................
4.3 Turning the UPS Off..................................................................................................................................
4.4 Battery Mode ..........................................................................................................................................
4.5 UPS Alarm Indication.................................................................................................................................
4.6 USB Communications ...............................................................................................................................
4.7 Remote ON /Off Terminals .........................................................................................................................
MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 1133
5. Battery Replacement................................................................................................................................. 3
5.2 Storage .................................................................................................................................................. 4
5.3 Recycling the Used Equipment.................................................................................................................... 4
66 TTrroouubblleesshhoooottiinngg .................................................................................................................................................................................................................................................................................... 11
6. Typical Alarms and Conditions ..................................................................................................................... 5
6.2 Service and Support.................................................................................................................................. 6
77 SSppeecciiffiiccaattiioonnss.......................................................................................................................................................................................................................................................................................... 1177
7. Product Specifications ............................................................................................................................... 7

Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A 1
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11..11 SSaaffeettyy IInnffoorrmmaattiioonn
• Turn OFF the UPS and disconnect the AC supply before cleaning. Do not use liquid or aerosol cleaners. A
dry cloth is recommended to remove dust from the surface of your UPS.
• Do not install or operate the UPS in or near water.
• Do not place the UPS on an unstable cart, stand or table.
• Do not place the UPS under direct sunlight or close to heat-emitting sources.
• To allow proper ventilation of the UPS, do not block or cover the top and bottom sides of the unit. Do not
insert any objects into the ventilation holes or other openings of the UPS. Keep all vents free of dust
accumulation that could restrict airflow.
• To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor
environment, free of conductive contaminants. Ambient temperature must not exceed 50°C ( 22°F). Do
not operate near water or excessive humidity (95% max).
• To guarantee sufficient convection cooling, please keep a clearance of 50mm above, 80mm below, and
0mm lateral distance of between devices.
• The power supplies should meet the following conditions for safe use when installed in a Class I, Division
2 Groups A B C D and Class I, Zone 2, Groups IIC Hazardous Location:
. The equipment shall only be used in an area of not more than pollution degree 2, as defined in IEC
60664- . Install in a controlled environment.
2. The equipment shall be installed in an enclosure that provides a degree of protection not less than
IP54 in accordance with IEC 60079-0.
3. The operating temperature class (T-code) of this device was determined to be T4.
• Do not introduce any objects into the unit.
• Do not disconnect the equipment while the circuit is live or unless the area is known to be free of ignitable
concentrations.
• Do not connect or disconnect the battery unless the area is known to be free of ignitable concentrations.
• Do not open the unit. Do not substitute components. Do not replace fuse.
• Exposure to some chemicals may degrade the sealing properties of materials used in the sealed relay
device.
This UPS contains LETHAL VOLTAGES some components are live, even when AC is disconnected. All repairs
and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER
SERVICEABLE PARTS inside the UPS.

2 Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A
• For use in a controlled environment.
• Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper
precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and
required precautions. Keep unauthorized personnel away from batteries.
• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
• Do not dispose of batteries in a fire; they may explode. Do not open or damage the battery. Released
electrolyte is harmful to the skin and eyes and may be toxic.
Safety Infor ation

Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A 3
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The DIN500AC and DIN850AC are compact, DIN rail mountable standby UPS systems, which provide
conditioned power to sensitive electronic equipment in industrial environments. They supply connected
equipment with stepped approximation to sine wave input during power outages to simulate the power
generated by the utility.
Battery charging occurs automatically when AC power is applied, so there is no need to switch on the UPS. The
DIN500AC/DIN850AC also includes an automatic self-test feature to test the UPS function and battery. When
used with PowerAlert® Office, your UPS will record the events on the Event Log and immediately switch to AC
Mode to provide load power if AC mains is available from utility. Other key features include:
• User-replaceable battery
• Auto-restart during AC recovery
• AC overload protection
• Over temperature thermal protection
• Battery overcharge protection
• Input voltage out-of-range protection
• Power lock feature, ensuring the UPS must be connected to utility on initial startup after unboxing
• Battery Independent AC pass-through feature allows the UPS to power the load with AC in event of
battery failure
• Input and output reverse protection feature
• Enable/disable UPS remotely via remote on/off terminal
• Battery life monitoring and routine test for preventive maintenance
• Long design life battery with up to 2 years at 77°F (25°C) operation
22..22 PPaacckkaaggee CCoonntteennttss
Please find the following items included with the purchase of the DIN500AC and the DIN850AC:
Table . Box Contents
DIN500AC DIN850AC
• DIN500AC AC DIN Rail backup UPS
• USB Co unications cable
• Safety card
• Quick start guide
• DIN850AC AC DIN Rail backup UPS
• USB Co unications Cable
• Safety Card
• Quick Start Guide

4 Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A
22..33 PPhhyyssiiccaall FFeeaattuurreess
Figure 1. UPS Features
10
5
6
9
1
2
3
4
7
8
3
1
4
5
2
Power ON / OFF/ Test
Alarm (Red LED)
On Battery Indicator (Orange LED)
AC Input Normal Indicator (Green LED)
Input: IP-rated input screw terminals
8
6
9
10
7
Output: IP-rated output screw terminals
USB Port
Circuit Breaker
Remote On/Off Terminals
DIN Rail Clamp
Physical Features

Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A 5
22..44 UUPPSS DDiimmeennssiioonnss
Figure 2. UPS Di ensions
UPS Di ensions

6 Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A
UPS Di ensions

Eaton Din Rail UPS Advanced User Guide 9340DC—Rev A 7
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33..11 MMoouunnttiinngg tthhee UUPPSS ttoo tthhee DDIINN RRaaiill
The EATON DIN500AC and DIN850AC UPS can be mounted on “top hat” 35mm DIN rail in accordance with EN607 5.
Do not mount the UPS in upside down orientation. Install your Eaton UPS in a protected area with adequate
airflow and free of excessive dust. Do not operate the UPS outdoors.
To Mount the UPS:
. Locate the top hook of the DIN rail mounting system on the unit with the unit slightly titled.
2. Rotate the unit till the latch of the rail mount system snaps on to the bottom of the DIN rail and the unit
cannot be rotated any further.
3. Shake the UPS slightly to ensure that it is secure.
4. Check if the UPS is facing upright and not tilting downward.
Figure 3. Mounting the UPS
Hook to top of the DIN rail
Listen for a click to ensure the UPS is secured
to the DIN rail.
AAddjjuussttiinngg tthhee UUPPSS oonn tthhee DDIINN RRaaiill
To adjust the UPS:
. To adjust the spacing between the UPS, pull down the on the DIN rail clamp with a flathead screwdriver or
tool to release the clamp.
2. Tilt up slightly and adjust to desired spacing and snap back onto DIN rail.