EBCHQ JY Series User manual

Instruction Manual
Mechanical Crimping Tool JY Series
Due to continuing improvements, actual product may differ
slightly from the product described herein.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the month and year of
purchase. Keep this manual and the receipt in a safe and dry place for future
reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information provided with this
product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

GENERAL SAFETY RULES
TO WORK IN SAFE CONDITIONS WITH THIS TOOLING, IT IS IMPERATIVE TO
READ CAREFULLY THE DIRECTIONS FOR USE AND TO FOLLOW THE
INSTRUCTIONS IT CONTAINS. IF YOU DO NOT RESPECT THE INFORMATION
WRITTEN IN THAT INSTRUCTION MANUAL THE WARRANTY WILL BE
CANCELLED.
1. Work area safety
a. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
b. Keep children and bystanders away while operating the mechanical
crimping tool. Distractions can cause you to lose control.
c. Do not leave the tool in acidity, alkaline or other corrosive gas or liquid and do
not operate or stock the tool in high temperature to avoid damage.
2. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating the
tool. Do not use the tool while you are tired or under the influence of drugs,
alcohol or medication.. A moment of inattention while operating hydraulic tools
may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid shoes, hard hat, or hearing protection used for appropriate
conditions will reduced personal injuries.
c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair，clothing
and gloves away from moving parts. Loose clothes jewelry or long hair can be
caught in moving parts.
d. Do not force the tool. Use the correct power tool for your application .The
correct power tool will do the job better and safer at the rate for which it was
designed.
e. Store idle power tools out of the reach of children and do not allow persons who
unfamiliar with the mechanical crimping tool. This tool is dangerous in the hands
of untrained users.
f. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the mechanical
crimping tool operation. If damaged, have the mechanical crimping tool repaired
before use. Many accidents are caused by poorly maintained power tools.
g. Use the Mechanical Crimping Tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the particular type of tool,
taking into account the working conditions and the work to be performed. Use of
the Mechanical Crimping tool for operations different from those intended could
result in a hazardous situation.
3. Service
Have your Mechanical Crimping Tool serviced by a qualified service technician using
only identical replacement parts. This will ensure that the safety of the Mechanical
Crimping Tool Kit is maintained.

SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the tool which carry important safety information.
If unreadable or missing, contact the agent to replace.
2. This product is not a toy, keep it out of reach of children.
3. Do not slide your fingers in the dies profile.
4. Do not put your fingers in the head of the crimping tool.
5. Do not crimp on live cables or conductors
6. Do only crimp cooper or Al conducting material
7. The warnings, precautions, and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood by
the operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
SAVE THESE INSTRUCTION
UNDERSTAND YOUR TOOL
JY Series are the mechanical crimping tool with built-in non interchangeable rotator die. A
lug or link is crimped when the dies come together. The crimp is completed when the
handles are completely closed and the dies touch one another.
1. Specification
JY-0650A
JY-06120
JY-25150
JY-70240
Crimping Range:
6-50mm2
6-120mm2
25-150mm2
70-240mm2
Length:
380mm
650mm
650mm
670mm
Weight:
1.50kgs
3.80kgs
3.90kgs
4.10kgs
The size was marked on the surface of the die, if asked for special size or special shape,
please contact the distributor or manufacturer, they can custom made die according to detail
requirements.

2. Description of the components
Table 1
Item No.
Description
Function
1
Rotatory dies
Non-interchangeable die for crimping
2
Angle lock
For lock the head plate
3
Buttons
For activate/lock rotating die
4
Head plate
For support the die and deliver power
5
Handles
For operating
OPERATING INSTRUCTIONS
Read the entire SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before using this product.
Any parts of the tool cannot be knocked; the tool is dangerous
when the parts is broken.
1. To choose die size, open the handle completely, dies can be rotated by activating the
spring loaded buttons.
2. Press the buttons until the die can be rotated. Adjust the die to the required lug or link
size.
the angle locks snap must be back into position and the dies are
locked securely.
3. A lug or link is crimped when the dies come together.
4. The crimp is completed when the handles are completely closed and the dies touch one
another
Do not crimp lugs to electrical cables that are live or in close
proximity to live circuits. Please note this tool is not insulated.
5. Open the handles to take out the connector for next cycle.

Please refer the illustration below:
MAINTENANCE AND SERVICING
Damaged equipment may cause serious personal injury. Do not use damaged
equipment. If abnormal noise or vibration occurs, have the problem corrected before
further using.
1. Before each using, inspect the general condition of the tool. Check for loose screws,
misalignment or binding of moving parts, cracked or broken parts, or any other
condition that may affect its safe operation.
2. After using, clean external surfaces of the tool with clean, moist, smear the rust
preventing oil on the metal surface of the tool and the dies to avoid rusty. Store the tool
in the dry environment.
3. Service to the tool should only be done by a qualified Service Technician.

LIMITED 1 YEAR WARRANTY
We make every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects
in materials and workmanship for the period of one year from the date of purchase(90
days if used by a professional contractor or if used as rental equipment). This warranty
does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack
of maintenance. We shall in no event be liable for death, injuries to persons or property,
or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITYAND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection verifies the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We
will return repaired products at our expense, but if we determine there is no defect, or
that the defect resulted from causes not within the scope of our warranty, then you
must bear the cost of returning the product.
The warranties give you specific legal rights and you may also have other rights
which vary from different country.