Astro Tool 613214 User manual

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ASTRO TOOL CORP.
CONNECTOR ASSEMBLY TOOLING
Instructions for the 613214 Miniature C-Frame Tool
GENERAL
The Astro Tool Corp. Miniature Hex Pop-in Die
Crimping Tool is a cycle controlled, manually
operated, C-frame tool for crimping shield
terminating ferrules, RF connector fittings, and
other terminations requiring an open frame crimp
tool.
There is only one set up operation required -
installing the required die set. Die sets are available
in single hex cavities. Special form crimps are also
obtainable, consult the factory for details.
The Tool's precision cycle control mechanism
assures a high quality, repeatable crimp. The in-line
action of the dies and toggle mechanism reduces the
compression force required to complete the crimp.
For long life and optimum performance, this tool
should be kept clean and handled with the care of
any other precision device.
OPERATION
Open and close the tool several times and
observe the precision cycle-control mechanism.
Note that the tool cannot be opened without
completing its cycle.
Identify the following parts, shown in Figure #1:
1. Ratchet Handle
2. Pop-In Die Holder
3. Plunger
4. Die Retaining Plate
Ratchet Handle
Pop-In Die Holder
Plunger
Die Retaining Plate
Figure # 1
DIE INSTALLATION
1. The tool must be in the fully closed position.
Orient the Movable Die Half so that the
Detent Hole will be in line with the Plunger.
Slide the die into position. See figure #2.
Detent Hole
Plunger
Figure #2
2. With the tool in the fully open position, insert
the Stationary Die Half as shown in Figure #3.
Making sure that the die is between the Side
Plates, press down and rotate the die clock-
wise into position.
Stationary Die
Die Retaining
Plate
Figure # 3

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CAUTION:
VERIFY THAT THE STATIONARY DIE IS
INSTALLED CORRECTLY. IMPROPER
INSTALLATION WILL RESULT IN DAMAGE
TO THE TOOL OR THE DIE SET.
3. Cycle the tool to set the dies.
CRIMPING OPERATION
1. The tool must be in the fully open position.
Insert the prepared connector through the tool
opening and place in the cavity. For RF
connector fittings, use the die face as a
locational stop. For shield terminations, locate
the crimp by eye.
2. Squeeze the handles together until the positive
stop is reached. The tool will release and
return to the fully open position.
3. Remove the crimped termination.
DIE REMOVAL
1. The tool must be in the fully open position.
Using a flat blade screw driver or suitable
device, gently lift on the Die Retaining Plate
and remove the Stationary Die. See Figure #4.
Figure #4
2. With the tool fully closed, slide the Movable
Die out of the tool, as shown in Figure #5.
Figure # 5
NOTE: Always remove the Stationary Die first.
TOOL CALIBRATION
1. Hand pressure of 15-25 lbs. is required to
cycle the tool with a nominal set of dies
installed. Astro has the AT903 spring tester
available for calibration purposes.
2. If calibration of the hand pressure is required,
locate the adjustment screw in the Movable
Die Nest by closing the tool. Using a flat
blade screwdriver, rotate the screw to the right
to decrease the pressure, to the left to increase
the hand pressure. See figure #6.
Adjustment Screw
Figure # 6
3. When hand pressure calibration is achieved,
lock the screw in place using an appropriate
NON-PERMANENT sealant.
TOOL GAGING
1. Astro Tool Corp. manufactures flat GO-NO
GO pin assemblies for many of the dies used
by the 613214 crimp tool. Contact the factory
for your specific requirements.
2. With a die set properly installed, cycle the
tool into the fully closed position. Insert the
appropriate GO sized flat pin into the hex
cavity. It shall freely enter the hex cavity. See
figure #7. Remove the GO pin and attempt to
insert the NO-GO pin into the hex cavity. It
should not enter the cavity.
GO Pin Inserted
Into Cavity
Figure #7
DO NOT CRIMP GAGE,
TOOL DAMAGE WILL RESULT.

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TOOL SERVICE
Astro Tool's 613214 Crimp Tool is designed for
long, reliable service. If the Tool becomes
inoperative or does not gage properly, it is
suggested that you contact our Customer Service
Department for a Return Goods Authorization
number and return the Tool to our factory.
Upon receipt of the Tool, Astro will inspect and
overhaul each Tool to put the Tool back into
acceptable and efficient operating condition. Worn
parts will be replaced or repaired. Please note that
Astro's Quality Control system is traceable to The
National Institute of Standards and Technology
(N.I.S.T.).
Service charges for tools not under warranty will
be advised upon request.
Parts that Astro deems to have been damaged
due to neglect, misuse or accident; and parts that
have been altered or repaired by persons other than
Astro Tool Corp. employees will be replaced
subject to additional charge for such parts.
TOOL HAS BEEN PERMANENTLY
LUBRICATED AT THE FACTORY
DO NOT OIL
ASTRO TOOL CORP. MANUFACTURERS OF INSERTION, REMOVAL,
CRIMP TOOLS AND CONNECTOR SERVICE KITS
ASTRO TOOL CORPORATION •21615 S.W. T-V HWY. •BEAVERTON OREGON 97003
503-642-9853 •FAX [phone]