Eclipse VeriFlame 5600 User manual

Instruction Manual 818
6/1/06
Modulation Model
Purge ModelNo Purge Model
Veri-Flame Single Burner
Monitoring System
Model 5600
Version 1.21

2Eclipse Veri-Flame Instruction Manual 818 -6/06
Copyright 2006 by Eclipse, Inc. All rights reserved worldwide. This publication is
protected by federal regulation and shall not be copied, distributed, transmitted,
transcribed or translated into any human or computer language, in any form
or by any means, to any third parties, without the express written consent of
Eclipse, Inc., Rockford, Illinois, U.S.A.
In accordance with the manufacturer’s policy of continual product improvement,
the product presented in this brochure is subject to change without notice or
obligation.
The material in this manual is believed adequate for the intended use of the
product. If the product is used for purposes other than those specied herein,
conrmation of validity and suitability must be obtained. Eclipse, Inc. warrants
that the product itself does not infringe upon any United States patents. No
further warranty is expressed or implied.
We have made every effort to make this manual as accurate and complete as
possible. Should you nd errors or omissions, please bring them to our attention
so that we may correct them. In this way we hope to improve our product
documentation for the benet of our customers. Please send your corrections
and comments to our Marketing Communications Manager.
It must be understood that Eclipse’s liability for its products, whether due to
breach of warranty, negligence, strict liability, or otherwise, is limited to the
furnishing of burner monitoring system replacement parts and Eclipse will
not be liable for any other injury, loss, damage or expenses, whether direct or
consequential, including but not limited to loss of use, income of, or damage to
material arising in connection with the sale, installation, use of, inability to use
or the repair or replacement of Eclipse products.
Eclipse, Inc., for a period of one year from shipment, warrants each Veri-Flame
burner monitoring system to the original purchaser to be free from defects
in material and workmanship under normal use as dened hereafter. Any
operation expressly prohibited in this Guide, any adjustment or assembly
procedures not recommended or authorized in these instructions, shall void
the warranty.
Copyright
DisClaimer notiCe
liability anD
Warranty

3
Eclipse Veri-Flame Instruction Manual 818 -6/06
auDienCe
sCope
DoCument
Conventions
This manual has been written for the people who select and install the product
and the technicians who work on it. They are expected to have previous experi-
ence with this kind of equipment.
This manual contains essential information for the proper installation and opera-
tion of the Eclipse Veri-Flame Burner Monitoring System.
Following the instructions in this manual should assure trouble-free installation and
operation of the monitoring system. Read this manual carefully. Make sure that
you understand its structure and contents. Obey all the safety instructions.
Do not deviate from any instructions or application limits in this manual without
written consent from Eclipse Combustion, Inc.
If you do not understand any part of the information in this manual, do not
continue. Contact your Eclipse sales ofce or Eclipse Combustion, Inc., Rock-
ford, Illinois.
There are several special symbols in this document. You must know their mean-
ing and importance.
The explanation of these symbols follows. Please read it thoroughly.
Danger:
Indicates hazards or unsafe practices which WILL result in severe
personal injury or even death.
Only qualied and well trained personnel are allowed to carry out
these instructions or procedures.
Act with great care and follow the instructions.
Warning:
Indicates hazards or unsafe practices which could result in severe
personal injury or damage.
Act with great care and follow the instructions.
Caution:
Indicates hazards or unsafe practices which could result in damage to the machine
or minor personal injury.
Act carefully.
Note:
Indicates an important part of the text.
Read the text thoroughly.
About this manual

4Eclipse Veri-Flame Instruction Manual 818 -6/06
hoW to get help If you need help, you can contact your local Eclipse Combustion sales ofce.
You can also contact Eclipse Combustion, Inc. at:
1665 Elmwood Road
Rockford, Illinois 61103 USA
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
http://www.eclipsenet.com

5
Eclipse Veri-Flame Instruction Manual 818 -6/06
About this manual ................................................................................... 3
Table of contents ...................................................................................... 5
Introduction .................................................................................................. 8
Product Description........................................................................................... 8
Specications ............................................................................................. 9
Introduction ........................................................................................................... 9
Specications.......................................................................................................... 9
Dimensions............................................................................................................. 9
DIP Switch Selection ............................................................................ 12
Introduction ........................................................................................................... 12
DIP Switch Location............................................................................................. 12
DIP Switch Access................................................................................................. 12
No Purge DIP Switch Settings............................................................................ 12
Modulation & Purge DIP Switch Settings......................................................... 13
Function Summary ................................................................................. 14
Introduction ........................................................................................................... 14
Standard Features ................................................................................................. 14
Combustion Air Flow Check......................................................................... 14
Main Fuel Valve Closed switch ...................................................................... 14
Low Fire Start ................................................................................................... 14
High Fire/High Fire Purge Check.................................................................. 14
Recycle Mode.................................................................................................... 14
Pilot Test Mode ................................................................................................. 14
Interrupted or Intermittent Pilot ................................................................. 15
Post Purge.......................................................................................................... 15
Spark, Pilot Flame & Main Flame Separation.............................................. 15
System Error & Lockout Conditions........................................................... 15
High to Low Fire Purge Modulation Capability with High to Low
Fire Position Switch Interlocks ..................................................................... 16
Table of Contents
1
2
3
4

6Eclipse Veri-Flame Instruction Manual 818 -6/06
Optional Features ................................................................................................. 16
Pilot Test Mode Sequence .............................................................................. 16
Air Switch Input Hold..................................................................................... 16
Remote Display & Power Supply.................................................................. 16
Status Lights & Push-buttons.............................................................................. 17
Interlocks Closed............................................................................................. 17
Air Failure .......................................................................................................... 17
System Error ..................................................................................................... 17
Burner On ......................................................................................................... 17
Flame Failure ..................................................................................................... 17
Low Fire ............................................................................................................. 17
High Fire............................................................................................................. 17
Auto .................................................................................................................... 17
Test/Reset .......................................................................................................... 17
System Installation ................................................................................. 18
Introduction ........................................................................................................... 18
Interlocks and Limit Switch Input...................................................................... 18
Combustion Air Switch Input............................................................................. 18
Ignition Wiring ....................................................................................................... 18
Low Fire Input ....................................................................................................... 19
Main Valve Closed switch .................................................................................... 19
High Fire Input....................................................................................................... 19
Remote Reset ........................................................................................................ 19
Remote Display & Power Supply....................................................................... 19
Purge and No Purge Wiring Diagram (Figure 5.1) ........................................ 20
Modulation Wiring Diagram (Figure 5.2)......................................................... 20
Sensor Installation .................................................................................. 24
Introduction ........................................................................................................... 24
Sensor Wiring ........................................................................................................ 24
Flame Rods ............................................................................................................. 25
Scanners .................................................................................................................. 25
Scanner Sighting Considerations ....................................................................... 25
Test Procedures ......................................................................................... 26
Introduction ........................................................................................................... 26
Flame Signal Strength ........................................................................................... 26
Minimum Pilot Test................................................................................................ 26
Pilot Flame Failure Test ........................................................................................ 27
Main Flame Failure Test........................................................................................ 27
Spark Sighting Test................................................................................................. 27
Limits & Interlock Tests........................................................................................ 27
4
6
7
5
Typical Connections for all Models (Figure 5.3) ............................................ 21

7
Eclipse Veri-Flame Instruction Manual 818 -6/06
Maintenance & Troubleshooting .................................................. 28
Introduction ........................................................................................................... 28
Maintenance ........................................................................................................... 28
Monthly Checklist................................................................................................. 28
Yearly Checklist..................................................................................................... 28
Troubleshooting..................................................................................................... 29
LED Status .............................................................................................................. 30
LED Status & Conditions for No Purge Models (Table 8.1) ....................... 30
LED Status & Conditions for Purge Models (Table 8.2)............................... 31
LED Status & Conditions for Modulation Models (Table 8.3) .................... 32
Remote Display Messages ................................................................. 33
Introduction ........................................................................................................... 33
Veri-Flame Operating Sequence (Table 9.1) .................................................. 34
Remote Display Diagnostic Messages (Table 9.2).......................................... 38
Appendix ......................................................................................................... 41
Conversion Factors .............................................................................................. 41
Illustrated Parts List ............................................................................................ 42
8
9

8Eclipse Veri-Flame Instruction Manual 818 -6/06
The Eclipse Combustion Veri-Flame Single Burner Monitoring System controls
the start-up sequence and monitors the ame of single gas, oil, or combination
gas/oil burners. There are three different models to theVeri-Flame line: the no
purge, the purge and the modulation models. Each model features eld select-
able trial for ignition (TFI). Each model is also available for use with four types of
ame sensor: ultraviolet (UV), self-check UV, solid state UV/IR and ame rod.
Required components are the Veri-Flame, matching wiring base and a ame
sensor. Optional components include a remote display and cable, tester, and
various scannner accessories.
The Veri-Flame No Purge and Purge models are available in three different
series—5602, 5603 and 5605. The 5602 Series is UL listed, CSA certied, FM
approved and GE GAP acceptable; the 5605 Series is UL listed, FM approved
and GE GAP acceptable. The 5603 Series is for 240VAC applications and is
FM approved. Please see instruction manual 818-2 for European CE marked
versions.
The Veri-Flame Modulation model is available in two different series: 5602
and 5603. Both series are capable of modulation (high and low re purging). The
5602 Series is UL listed, CSA certied, FM approved and GE GAP acceptable.
The 5603 Series is for 240VAC and is FM approved.
Figure 1 .1 Veri-Flame Single Burner Monitoring System
(Purge Unit Shown)
proDuCt
DesCription
Introduction
1

9
Eclipse Veri-Flame Instruction Manual 818 -6/06
Specifications
introDuCtion
Specications
This section gives a detailed overview of Veri-Flame specications and
dimensions.
2
(continued onto next page)
PARAMETER DESCRIPTION
Supply • Series 5602 & 5605: 120 VAC (+ 10%, - 15%), 50/60 Hz standard.
Series 5603: 240 VAC (+ 10%, - 15%), 50/60 Hz standard.
Internal power consumption: 12 VA (excluding external connected loads).
Temperature Ranges Unit Model Nos. Temperature Range
Veri-Flame All Models -40° to +60°C (-40° to +140°F)
90° U.V. Scanner 5600-90A -20° to +60°C (0° to 140°F)
U.V. Scanner 5600-91 -20° to +125°C (0° to +257°F)
NEMA4 UV Scanner 5600-91N4 -20° to +125°C (0° to +257°F)
UV/IR Scanner 5600-92SC -20° to +80°C (0° to +176°F)
Self-Check U.V. 5602-91 -20° to +60°C (0° to +140°F)
Remote Display 5602DBP 0° to 50°C (32° to 122°F)
Flame Failure Response 3 seconds ±0.5 seconds.
Trial For Ignition (TFI) No Purge & Purge Models:
Series 5602 & 5603: 5 or 10 seconds selectable.
Series 5605: 10 or 15 seconds selectable.
Modulating Model: 5 or 10 seconds selectable
Pilot Interrupt (if selected) 10 seconds.
Purge Time Selectable from 0-225 seconds in 15 second increments.
Output Ratings for 120 VAC
(maximum total connected
Gas Valve 3, 5 175VA, 1/10 HP 10 amps
load not to exceed 15 amps)* Ignition 4 375 VA 10 amps
Motor or Contactor 8470 VA, 1/2 HP 16 amps
Output Ratings for 240VAC
Function Terminals
(maximum total connected Valves, Ignition 3, 4, 5, 5 amps
load not to exceed 15 amps)* Motors or Contactor 8
5 amps
Alarm
10, 11, 12, 13 5 amps
Control Signal
A, 10, 11, 12, 13
175VA
10 amps
Relay Contact Rating
Resistive Load
Control
16 amps
A
Relay Contact Rating
Resistive Load
UL, CSA
Inductive Load
Terminals
Function
*Resistive loads have inrush currents approximately the same as steady state operation. The inductive inrush current must
be less than 10 timesthe rating. The inrush current must not be applied more than once every 15 seconds.

10 Eclipse Veri-Flame Instruction Manual 818 -6/06
Specications (continued)
parameter DesCription
Approvals • No Purge & Purge Models:
Series 5602: UL listed, CSA certied, FM approved and GE GAP acceptable.
Series 5603: FM approved.
Series 5605: UL listed, FM approved and GE GAP acceptable.
• Modulating Models:
Series 5602: UL recognized (must be mounted in panel), CSA certied, FM
approved and GE GAP acceptable.
Series 5603: FM Approved.
Shipping Weight • 1.4 kilograms (3 lbs.) for all Veri-Flame models.
• 0.9 kilograms (2 lbs.) for Models 5602-10 & 5602-10-1 bases.
• 1.2 kilograms (2.6 lbs.) for Model 5602-40 base.
Dimensions
76mm
(3")
133mm
(5-1/4") Square
102mm
(4") Square
13mm
(1/2")
5.5mm
(7/32") Dia.
Mounting
Holes (4)
Knockouts
(10) for
13mm (1/2"
Conduit
Veri-Flame Unit/All Models
Veri-Flame Bases/Purge & No Purge Models
Model Number 5602-10 Model Number 5602-10-1
102mm
(4") Square
124mm
(4-7/8")
38mm
(1-1/2")
127mm
(5")
Square
38mm
(1-1/2")
127mm
(5")
Square
19mm
(3/4")
(See chart below.)
UL Listed, File MP1537
UL Recognized, File MP1537
CSA Certified, File 007989
FM Approved, File 3013812
Approval Information