Eclipse VeriFlame 5600 User manual

Instruction Manual 818
6/1/06
Modulation Model
Purge ModelNo Purge Model
Veri-Flame Single Burner
Monitoring System
Model 5600
Version 1.21

2Eclipse Veri-Flame Instruction Manual 818 -6/06
Copyright 2006 by Eclipse, Inc. All rights reserved worldwide. This publication is
protected by federal regulation and shall not be copied, distributed, transmitted,
transcribed or translated into any human or computer language, in any form
or by any means, to any third parties, without the express written consent of
Eclipse, Inc., Rockford, Illinois, U.S.A.
In accordance with the manufacturer’s policy of continual product improvement,
the product presented in this brochure is subject to change without notice or
obligation.
The material in this manual is believed adequate for the intended use of the
product. If the product is used for purposes other than those specied herein,
conrmation of validity and suitability must be obtained. Eclipse, Inc. warrants
that the product itself does not infringe upon any United States patents. No
further warranty is expressed or implied.
We have made every effort to make this manual as accurate and complete as
possible. Should you nd errors or omissions, please bring them to our attention
so that we may correct them. In this way we hope to improve our product
documentation for the benet of our customers. Please send your corrections
and comments to our Marketing Communications Manager.
It must be understood that Eclipse’s liability for its products, whether due to
breach of warranty, negligence, strict liability, or otherwise, is limited to the
furnishing of burner monitoring system replacement parts and Eclipse will
not be liable for any other injury, loss, damage or expenses, whether direct or
consequential, including but not limited to loss of use, income of, or damage to
material arising in connection with the sale, installation, use of, inability to use
or the repair or replacement of Eclipse products.
Eclipse, Inc., for a period of one year from shipment, warrants each Veri-Flame
burner monitoring system to the original purchaser to be free from defects
in material and workmanship under normal use as dened hereafter. Any
operation expressly prohibited in this Guide, any adjustment or assembly
procedures not recommended or authorized in these instructions, shall void
the warranty.
Copyright
DisClaimer notiCe
liability anD
Warranty

3
Eclipse Veri-Flame Instruction Manual 818 -6/06
auDienCe
sCope
DoCument
Conventions
This manual has been written for the people who select and install the product
and the technicians who work on it. They are expected to have previous experi-
ence with this kind of equipment.
This manual contains essential information for the proper installation and opera-
tion of the Eclipse Veri-Flame Burner Monitoring System.
Following the instructions in this manual should assure trouble-free installation and
operation of the monitoring system. Read this manual carefully. Make sure that
you understand its structure and contents. Obey all the safety instructions.
Do not deviate from any instructions or application limits in this manual without
written consent from Eclipse Combustion, Inc.
If you do not understand any part of the information in this manual, do not
continue. Contact your Eclipse sales ofce or Eclipse Combustion, Inc., Rock-
ford, Illinois.
There are several special symbols in this document. You must know their mean-
ing and importance.
The explanation of these symbols follows. Please read it thoroughly.
Danger:
Indicates hazards or unsafe practices which WILL result in severe
personal injury or even death.
Only qualied and well trained personnel are allowed to carry out
these instructions or procedures.
Act with great care and follow the instructions.
Warning:
Indicates hazards or unsafe practices which could result in severe
personal injury or damage.
Act with great care and follow the instructions.
Caution:
Indicates hazards or unsafe practices which could result in damage to the machine
or minor personal injury.
Act carefully.
Note:
Indicates an important part of the text.
Read the text thoroughly.
About this manual

4Eclipse Veri-Flame Instruction Manual 818 -6/06
hoW to get help If you need help, you can contact your local Eclipse Combustion sales ofce.
You can also contact Eclipse Combustion, Inc. at:
1665 Elmwood Road
Rockford, Illinois 61103 USA
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
http://www.eclipsenet.com

5
Eclipse Veri-Flame Instruction Manual 818 -6/06
About this manual ................................................................................... 3
Table of contents ...................................................................................... 5
Introduction .................................................................................................. 8
Product Description........................................................................................... 8
Specications ............................................................................................. 9
Introduction ........................................................................................................... 9
Specications.......................................................................................................... 9
Dimensions............................................................................................................. 9
DIP Switch Selection ............................................................................ 12
Introduction ........................................................................................................... 12
DIP Switch Location............................................................................................. 12
DIP Switch Access................................................................................................. 12
No Purge DIP Switch Settings............................................................................ 12
Modulation & Purge DIP Switch Settings......................................................... 13
Function Summary ................................................................................. 14
Introduction ........................................................................................................... 14
Standard Features ................................................................................................. 14
Combustion Air Flow Check......................................................................... 14
Main Fuel Valve Closed switch ...................................................................... 14
Low Fire Start ................................................................................................... 14
High Fire/High Fire Purge Check.................................................................. 14
Recycle Mode.................................................................................................... 14
Pilot Test Mode ................................................................................................. 14
Interrupted or Intermittent Pilot ................................................................. 15
Post Purge.......................................................................................................... 15
Spark, Pilot Flame & Main Flame Separation.............................................. 15
System Error & Lockout Conditions........................................................... 15
High to Low Fire Purge Modulation Capability with High to Low
Fire Position Switch Interlocks ..................................................................... 16
Table of Contents
1
2
3
4

6Eclipse Veri-Flame Instruction Manual 818 -6/06
Optional Features ................................................................................................. 16
Pilot Test Mode Sequence .............................................................................. 16
Air Switch Input Hold..................................................................................... 16
Remote Display & Power Supply.................................................................. 16
Status Lights & Push-buttons.............................................................................. 17
Interlocks Closed............................................................................................. 17
Air Failure .......................................................................................................... 17
System Error ..................................................................................................... 17
Burner On ......................................................................................................... 17
Flame Failure ..................................................................................................... 17
Low Fire ............................................................................................................. 17
High Fire............................................................................................................. 17
Auto .................................................................................................................... 17
Test/Reset .......................................................................................................... 17
System Installation ................................................................................. 18
Introduction ........................................................................................................... 18
Interlocks and Limit Switch Input...................................................................... 18
Combustion Air Switch Input............................................................................. 18
Ignition Wiring ....................................................................................................... 18
Low Fire Input ....................................................................................................... 19
Main Valve Closed switch .................................................................................... 19
High Fire Input....................................................................................................... 19
Remote Reset ........................................................................................................ 19
Remote Display & Power Supply....................................................................... 19
Purge and No Purge Wiring Diagram (Figure 5.1) ........................................ 20
Modulation Wiring Diagram (Figure 5.2)......................................................... 20
Sensor Installation .................................................................................. 24
Introduction ........................................................................................................... 24
Sensor Wiring ........................................................................................................ 24
Flame Rods ............................................................................................................. 25
Scanners .................................................................................................................. 25
Scanner Sighting Considerations ....................................................................... 25
Test Procedures ......................................................................................... 26
Introduction ........................................................................................................... 26
Flame Signal Strength ........................................................................................... 26
Minimum Pilot Test................................................................................................ 26
Pilot Flame Failure Test ........................................................................................ 27
Main Flame Failure Test........................................................................................ 27
Spark Sighting Test................................................................................................. 27
Limits & Interlock Tests........................................................................................ 27
4
6
7
5
Typical Connections for all Models (Figure 5.3) ............................................ 21

7
Eclipse Veri-Flame Instruction Manual 818 -6/06
Maintenance & Troubleshooting .................................................. 28
Introduction ........................................................................................................... 28
Maintenance ........................................................................................................... 28
Monthly Checklist................................................................................................. 28
Yearly Checklist..................................................................................................... 28
Troubleshooting..................................................................................................... 29
LED Status .............................................................................................................. 30
LED Status & Conditions for No Purge Models (Table 8.1) ....................... 30
LED Status & Conditions for Purge Models (Table 8.2)............................... 31
LED Status & Conditions for Modulation Models (Table 8.3) .................... 32
Remote Display Messages ................................................................. 33
Introduction ........................................................................................................... 33
Veri-Flame Operating Sequence (Table 9.1) .................................................. 34
Remote Display Diagnostic Messages (Table 9.2).......................................... 38
Appendix ......................................................................................................... 41
Conversion Factors .............................................................................................. 41
Illustrated Parts List ............................................................................................ 42
8
9

8Eclipse Veri-Flame Instruction Manual 818 -6/06
The Eclipse Combustion Veri-Flame Single Burner Monitoring System controls
the start-up sequence and monitors the ame of single gas, oil, or combination
gas/oil burners. There are three different models to theVeri-Flame line: the no
purge, the purge and the modulation models. Each model features eld select-
able trial for ignition (TFI). Each model is also available for use with four types of
ame sensor: ultraviolet (UV), self-check UV, solid state UV/IR and ame rod.
Required components are the Veri-Flame, matching wiring base and a ame
sensor. Optional components include a remote display and cable, tester, and
various scannner accessories.
The Veri-Flame No Purge and Purge models are available in three different
series—5602, 5603 and 5605. The 5602 Series is UL listed, CSA certied, FM
approved and GE GAP acceptable; the 5605 Series is UL listed, FM approved
and GE GAP acceptable. The 5603 Series is for 240VAC applications and is
FM approved. Please see instruction manual 818-2 for European CE marked
versions.
The Veri-Flame Modulation model is available in two different series: 5602
and 5603. Both series are capable of modulation (high and low re purging). The
5602 Series is UL listed, CSA certied, FM approved and GE GAP acceptable.
The 5603 Series is for 240VAC and is FM approved.
Figure 1 .1 Veri-Flame Single Burner Monitoring System
(Purge Unit Shown)
proDuCt
DesCription
Introduction
1

9
Eclipse Veri-Flame Instruction Manual 818 -6/06
Specifications
introDuCtion
Specications
This section gives a detailed overview of Veri-Flame specications and
dimensions.
2
(continued onto next page)
PARAMETER DESCRIPTION
Supply • Series 5602 & 5605: 120 VAC (+ 10%, - 15%), 50/60 Hz standard.
Series 5603: 240 VAC (+ 10%, - 15%), 50/60 Hz standard.
Internal power consumption: 12 VA (excluding external connected loads).
Temperature Ranges Unit Model Nos. Temperature Range
Veri-Flame All Models -40° to +60°C (-40° to +140°F)
90° U.V. Scanner 5600-90A -20° to +60°C (0° to 140°F)
U.V. Scanner 5600-91 -20° to +125°C (0° to +257°F)
NEMA4 UV Scanner 5600-91N4 -20° to +125°C (0° to +257°F)
UV/IR Scanner 5600-92SC -20° to +80°C (0° to +176°F)
Self-Check U.V. 5602-91 -20° to +60°C (0° to +140°F)
Remote Display 5602DBP 0° to 50°C (32° to 122°F)
Flame Failure Response 3 seconds ±0.5 seconds.
Trial For Ignition (TFI) No Purge & Purge Models:
Series 5602 & 5603: 5 or 10 seconds selectable.
Series 5605: 10 or 15 seconds selectable.
Modulating Model: 5 or 10 seconds selectable
Pilot Interrupt (if selected) 10 seconds.
Purge Time Selectable from 0-225 seconds in 15 second increments.
Output Ratings for 120 VAC
(maximum total connected
Gas Valve 3, 5 175VA, 1/10 HP 10 amps
load not to exceed 15 amps)* Ignition 4 375 VA 10 amps
Motor or Contactor 8470 VA, 1/2 HP 16 amps
Output Ratings for 240VAC
Function Terminals
(maximum total connected Valves, Ignition 3, 4, 5, 5 amps
load not to exceed 15 amps)* Motors or Contactor 8
5 amps
Alarm
10, 11, 12, 13 5 amps
Control Signal
A, 10, 11, 12, 13
175VA
10 amps
Relay Contact Rating
Resistive Load
Control
16 amps
A
Relay Contact Rating
Resistive Load
UL, CSA
Inductive Load
Terminals
Function
*Resistive loads have inrush currents approximately the same as steady state operation. The inductive inrush current must
be less than 10 timesthe rating. The inrush current must not be applied more than once every 15 seconds.

10 Eclipse Veri-Flame Instruction Manual 818 -6/06
Specications (continued)
parameter DesCription
Approvals • No Purge & Purge Models:
Series 5602: UL listed, CSA certied, FM approved and GE GAP acceptable.
Series 5603: FM approved.
Series 5605: UL listed, FM approved and GE GAP acceptable.
• Modulating Models:
Series 5602: UL recognized (must be mounted in panel), CSA certied, FM
approved and GE GAP acceptable.
Series 5603: FM Approved.
Shipping Weight • 1.4 kilograms (3 lbs.) for all Veri-Flame models.
• 0.9 kilograms (2 lbs.) for Models 5602-10 & 5602-10-1 bases.
• 1.2 kilograms (2.6 lbs.) for Model 5602-40 base.
Dimensions
76mm
(3")
133mm
(5-1/4") Square
102mm
(4") Square
13mm
(1/2")
5.5mm
(7/32") Dia.
Mounting
Holes (4)
Knockouts
(10) for
13mm (1/2"
Conduit
Veri-Flame Unit/All Models
Veri-Flame Bases/Purge & No Purge Models
Model Number 5602-10 Model Number 5602-10-1
102mm
(4") Square
124mm
(4-7/8")
38mm
(1-1/2")
127mm
(5")
Square
38mm
(1-1/2")
127mm
(5")
Square
19mm
(3/4")
(See chart below.)
UL Listed, File MP1537
UL Recognized, File MP1537
CSA Certified, File 007989
FM Approved, File 3013812
Approval Information

11
Eclipse Veri-Flame Instruction Manual 818 -6/06
Dimensions (continued)
171mm
(6-3/4")
Veri-Flame/Modulating Model with Base Model Number 5602-40
1 2 3 4 5 6 7 8 A D 11 12 1310S2 S1
116mm
(4-9/16")
40mm
(1-9/16") 5mm (3/16")10mm (3/8")
25mm
(1")
213mm (8-3/8")
24mm
(15/16")
Remote Display Model Number 5602-DBP
Contrast
Adjustment
Screw
Ground
Screw
Wiring
Terminals (2)
54mm
(2-1/8")
102mm
(4") Square
89mm
(3-1/2")
Square
Mounting
Bracket &
Screw (2)
= Alternate Mounting Locations
*
*
*

12 Eclipse Veri-Flame Instruction Manual 818 -6/06
introDuCtion
DIP Switch Location
DIP Switch Selection
This section details the location, selection and description of the Veri-Flame
DIP switches, which allow for sequence and timing functions as well as system
conguration.
All of the DIP switches are located in the back of each Veri-Flame unit (see Figure
3.1 on page 13, or the photograph on page 8).
To gain access to the DIP switches, the Veri-Flame must be separated from the
back box (for visual reference, please refer to “Dimensions” on page 10). This
separation will expose the DIP switches on the back of the Veri-Flame unit.
No Purge models of the Veri-Flame only use three of the eight DIP switches, as
shown in the labels in Figure 3.2 on page 13. They are as follows:
SW1: Recycling mode selection (On=Recycling; Off = Non-recycling)
SW2: Pilot selection (On=Intermittent, where pilot remains on during
burner cycle; Off = Interrupted, where pilot valve closes after main burner is
established).
SW3: Trial-for-ignition (TFI) range selection (For 5602/5603 units: On =10
seconds; Off =5 seconds. For 5605 units: On=10 seconds; Off =15 seconds).
Modulation and purge models of the Veri-Flame use all of the eight DIP switches,
as illustrated in Figure 3.2 on page 13. They are as follows:
SW1: Recycling mode selection (On=Recycling; Off = Non-recycling)
SW2: Pilot selection (On=Intermittent, where pilot remains on during
burner cycle; Off = Interrupted, where pilot valve closes after main burner is
established).
SW3: Trial-for-ignition (TFI) range selection (For 5602/5603 units: On=10
seconds; Off =5 seconds. For 5605 units: On=10 seconds; Off =15 seconds).
SW4 through 7: Purge time selection. Total purge time is the sum of each switch
selected. If all are set off, the trial for ignition starts when the air switch input
comes on.
SW8: Post purge selection. (On=15 second post purge).
DIP Switch Access
No Purge
DIP Switch Settings
3
Modulation & Purge
DIP Switch Settings
Caution
To avoid electric shock, shut off the power supply when installing
or removing any control device. Flame monitoring systems must
be installed by a qualied, licensed technician.

13
Eclipse Veri-Flame Instruction Manual 818 -6/06
Close-up of DIP switches on
back side of all Veri-Flame models.
Figure 3. 1 DIP Switch Location
Figure 3. 2 DIP Switch Labels with Selections
No Purge Models
Purge Models Modulation Models

14 Eclipse Veri-Flame Instruction Manual 818 -6/06
introDuCtion
Function Summary
stanDarD features
4
This section describes the features of the Veri-Flame. It is divided into three
categories: Standard features, Optional features and the LED Indicator Lights on
the front cover. Refer to Figure 5.5 for sequence diagrams.
This input is considered the normal operation control or run input to the
Veri-Flame system. Interlocks are generally pressure or temperature switches
which, when activated, start the burner. Limit switches are generally pressure,
temperature and other switches which, when activated, stop the burner. The
interlocks and limit switches are wired in series. A break in this circuit will shut
the burner down, but will not produce an alarm.
Interlocks and Limit
Switch Input (Terminal 7)
Combustion Air
Switch Input (Terminal 6)
For purge and modulation models: This input is for monitoring the
combustion air switch separately from other interlocks and limits. The Veri-
Flame checks the air ow switch input is open before start-up, closed during
operation, and open again at burner shutdown, thus preventing operation with
an air switch that is defective, maladjusted or jumped. This input has about a 2
second delay to lter out and ignore a momentary interruption.
The input will be proven open before start-up and after shutdown. If the input
is improperly powered before the fan output is energized, the system error
light will blink. The input must de-energize within 30 seconds or theVeri-Flame
will lockout.
After the fan output has energized, the air switch input must be made within 10
seconds. If not proven, then the system will lockout, the alarm output and the
air failure light will come on. However, if the unit has the optional air switch
input hold feature, the sequence is held indenitely without causing a lockout.
When the air switch input is made, then the sequence continues.
If the air switch opens during the main ring cycle, the system will either
lockout or recycle, depending on the DIP switch recycle selection.
Main Fuel Valve Closed
Switch (Terminal V)
Low Fire Start
Purge and No-Purge models: the Veri-Flame can be interlocked with the
main valve closed switch. This feature checks the switch position before start-
up and after shutdown to insure proper valve operation when the jumper on
the base is cut.
For modulation models: when wired, the system checks for the low re
start position prior to light-off.
The following function features are standard on the Veri-Flame models as noted:

15
Eclipse Veri-Flame Instruction Manual 818 -6/06
For modulation models: This feature is enabled when the jumper on the
base is cut. The system checks that the high re position switch and the main
valve closed switch are both made at the end of the high re purge.
For all models: when selected, the Veri-Flame will restart the sequence
after ame or air failure. The recycle mode allows the system to re-initiate
the start-up sequence automatically provided the main burner has been
operating for at least 35 seconds. If the pilot ame fails to light during
recycling, the system will lock out and annunciate a pilot ame fail. If the re-
cycle is successful and the main burner is operational for at least 35 seconds,
the system is ready for another recycle. At no time will the system recycle in
the event of pilot ame fail.
For all models: this mode is entered by depressing the TEST/RESET button
on the front cover. In the pilot test mode,theVeri-Flame will hold the sequence
once the pilot ame is established (i.e., the main valve is not energized). When
in the pilot test mode, the green “Interlocks Closed” light blinks.
To exit the pilot test mode, push the TEST/RESET button again and the Veri-
Flame will exit the pilot test mode (the green “Interlocks Closed” light stops
blinking but remains lit) and you must restart the sequence.
Main Fuel Valve Closed/
High Fire Purge Check
(Terminal D)
Recycle Mode
Pilot Test Mode
Test Mode
(Button In)
Run Mode
(Button Out)
For all models: pilot mode is selected using the DIP switch SW2. An inter-
rupted pilot shuts off 10 seconds after the main valve opens. An intermittent
pilot continues during the entire main ame ring cycle.
For purge and modulation models: post purge is enabled by DIP switch
SW8. A post purge maintains the combustion air fan output for 15 seconds
after the interlocks and limit switch input have opened.
For all models: during the trial for ignition period (TFI), the pilot valve and
ignition coil remains energized. If a ame signal is present at the end of the
TFI, the pilot output remains on and the ignition coil is de-energized. After a
ve second delay to prove the pilot ame, the main gas valve is energized.
A system error (illuminated by the red “System Error” LED on the front cover)
prevents gas ignition. The unit will continue its sequence after the error is
cleared. A lockout condition energizes the alarm output and de-energizes
the gas valve and ignition outputs. The unit must be reset to clear the alarm
and start the sequence. To reset, the button must be pressed twice so that
the button is in the out position.
Spark, Pilot Flame &
Main Flame Separation
Interrupted or
Intermittent Pilot
System Errors &
Lockout Conditions
Post Purge
The following system errors result in immediate lockout conditions:
1) Wiring error which puts external voltage on the output terminals (for
all models).
2) Welded internal contacts or other malfunctions in the Veri-Flame (for all
models).
3) Main fuel valve (for all models)–open after cycle shutdown or before
start-up. The system error light blinks twice and then remains on. The
fan output terminal 8 will energize.

16 Eclipse Veri-Flame Instruction Manual 818 -6/06
For modulation models: the modulation feature incorporates a high re
purge time and a low re purge time into the purge sequence. This feature
allows the Veri-Flame to sequence internal dry contacts which can be used by
the customer requiring a high re purge of the combustion chamber before
ignition.
The high re and low re purge times are selectable by means of DIP switches
(see Section 3, “DIP Switch Settings” on page 12):
SW4 ............................... 15 seconds SW6................................60 seconds
SW5 ............................... 30 seconds SW7............................. 120 seconds
The selected times are additive and apply to both the high re and low re purge
times (that is, high and low re times are always identical).
The modulation terminals will sequence as follows:
The purge to high re sequence does not start until the air switch input is on.
The Automatic step occurs when the burners are operating and allows the
burner ring rate to be controlled by an automatic temperature controller.
High to Low Fire Purge
Modulation Capability
with High to Low Fire
Position Switch Interlocks
Sequence Step Internal Contact Connections
Power Off Terminal 10 (Common) Terminal 12 (Low Fire)
Power On, Limits Open Terminal 10 (Common) Terminal 12 (Low Fire)
Purge To High Fire Terminal 10 (Common) Terminal 13 (High Fire)
Purge To Low Fire Terminal 10 (Common) Terminal 12 (Low Fire)
Automatic Modulation Terminal 10 (Common) Terminal 11 (Auto)
Alarm and Lockout Terminal 10 (Common) Terminal 12 (Low Fire)
System Errors &
Lockout Conditions
(Continued)
4) Low re fail (for modulating model)–low re switch open prior to trial
for ignition.
5) High re fail (for modulating model)–high re switch is not closed at the
end of high re purge.
The following situations will result in a lockout condition:
6) Air failure (for purge and modulation models) – loss of combustion
air anytime during the operational cycle. The Air Failure LED will be on for
this condition. (See “Recycle Mode” on page 14)
7) Pilot ame fail (for all models) loss of ame during the trial for pilot igni-
tion period. The Flame Failure LED will be on for this condition.
8) Main ame fail (for all models) loss of ame during the main burner trial
for ignition or run period (recycling not selected). The Flame Failure LED
will be on for this condition.
The following result in lockout conditions after 30 seconds, the system error
light blinks about 14 times and then remains on:
9) If a ame is detected out of sequence, which may be caused by:
a) a faulty scanner (for all models);
b) electrical interference on the sensor wiring (for all models);
c) a ame exists in the burner or in the line of sight of a scanner, due to
a gas leak, product re or other condition (for all models).
10) Air ow switch closed before start-up (for purge and modulation
models).

17
Eclipse Veri-Flame Instruction Manual 818 -6/06
status lights &
push-button
All of the status lights and theTEST/RESET push-button are located on the front
cover of the Veri-Flame. This section describes their respective functions.
For all models: this green LED illuminates when the operation limits are made.
These limits are wired in series to terminal 7. This input becomes energized to
begin the burner sequence. When in the test mode, this LED blinks (see “Pilot
Test Mode” on page 15).
For purge and modulation models: this red LED illuminates whenever
combustion air is lost during the operational cycle of the Veri-Flame.
For all models: this red LED illuminates when a system error is detected (see
“System Errors & Lockout Conditions” on pages 15-16).
For all models: this red LED illuminates when a pilot or main ame fails.
For modulation models: this yellow LED illuminates during the low re
period of the purge cycle.
For modulation models: this red LED illuminates during the high re period
of the purge cycle.
For modulation models: this green LED illuminates during the automatic
period which occurs 20 seconds after the main valve is energized.
For all models: this push-button is used to activate the pilot test mode or to
reset theVeri-Flame unit.
For all models: this red LED is located behind the signal test port and illumi-
nates when a ame signal is present.
Air Failure
System Error
Flame Failure
Low Fire
High Fire
Auto
Test/Reset
Flame Signal
Interlocks Closed
Manual Reset on
Power Outage
This optional feature requires a reset on initial application of power or after an
interuption of power. The system error light blinks rapidly (about 4 times per
second) and a remote display will show “PUSH RESET TO START”. The reset
button must be pressed in and out to start. Do not order this option if the
Veri-Flame is mounted inside an enclosure.
The following features are available on select models, or when optional equip-
ment is purchased.
optional features
Remote Display &
Power Supply
Air Switch Input Hold For purge/modulation models: holds the sequence indenitely until air
switch input is conrmed without affecting the air failure function and causing
a lockout.
The model 5602DBP operates on 120VAC and has a keypad for reset
function. The display is door panel mounted and features a liquid crystal
display in a ¼ DIN housing. The unit connects to theVeri-Flame by a
cable to the ame signal test jack, and receives a serial communication
on each sequence state change. The display incorporates the following
functions:
1) Provides status messages for the Veri-Flame sequence (see section
9).
2) Indicates lockout conditions when they occur, as well as the
amount of time into the sequence when the lockout occurred
(see section 9).
3) Provides continuous monitoring of the burner’s ame signal
strength and run time during main burner operation.

18 Eclipse Veri-Flame Instruction Manual 818 -6/06
System Installation
Note:
Shut off the power supply before theVeri-Flame is removed or replaced from
the base.
Caution:
Installation and maintenance must conform with the National Electrical Code
and all other national and local codes and authorities having jurisdiction.Flame
monitoring systems must be installed by a qualied, licensed technician.
For purge and modulation models: Wire any switches and contacts in se-
ries to this terminal for proving air ow function and relating to the air failure
light. Power must not be immediately present at terminal 6 when power is rst
applied to terminals 1 or 7.
If this terminal is not used, place a jumper between the combustion blower
output (terminal 8) and the air switch input (terminal 6).
If the combustion air blower is controlled outside of theVeri-Flame system,then
a three way solenoid valve must be connected between the air switch port and
the blower sensing port. The valve de-energized state should vent the switch
to ambient pressure. The energized state then connects the air switch to the
blower sensing port. Power the valve from the blower ouput terminal 8. If ac-
cepted by local codes, the air switch could be wired between the combustion
blower output and the air switch input. Connecting the air switch in this manner
will satisfy the open contact (air short) check on the switch.
introDuCtion
Interlocks and
Limit Switch Input
Combustion Air
Switch Input
5
Wire external interlock, control, and limit switches in series to this input. Guard
against induced voltage levels to wiring connected to this input. In some extreme
wiring runs, reduction of induced voltages may require a load (relay or light)
connected to terminal 7 to avoid system error lockouts. This input is the power
source for the valve and ignition output terminals. Be sure all switches wired to
this input can handle the current required by the total of all loads connected to
terminals 3, 4, and 5.
In this section, the necessary procedures are detailed to integrate aVeri-Flame
into a burner system; Figures 5.1 and 5.2 illustrate the various terminal strips
mentioned.
FAN
3-Way Solenoid Valve
De-energized
To Fan Output
Terminal
Air
Switch
Open
To
Burner
FAN
3-Way Solenoid Valve
Energized
To Fan Output
Terminal
Air
Switch
Closed
To
Burne
r

19
Eclipse Veri-Flame Instruction Manual 818 -6/06
Ignition Wiring
Low Fire Input
Main Valve
Closed Switch
High Purge Input
Remote Reset
Route ignition wiring a sufcient distance from all sensors and other low voltage
wiring to avoid electrical interference, which may cause erratic operation of the
Veri-Flame system. Keep the high voltage wire run from the ignition transformer
as short as possible. The best condition is to mount the ignition transformer
close to the burner and keep a low impedance path from the burner ground to
the case of the transformer. Make sure the high voltage lead and ground return
paths do not create a loop antenna around the Veri-Flame and sensor wiring.
For modulation models: it is possible to wire the system for checking low
re start position prior to pilot ignition. To use this feature, the low re start
switch must be connected between terminal 3 and the pilot valve (see Figure
5.2). On direct spark burners, a by-pass contact must be wired around the low
re switch, see relay and contact CR in Figure 5.3.
The system can be wired to check for the main valve closed switch on the main
gas valve prior to start-up and after the end of the burner cycle.
For purge and no purge models: the main valve closed switch must be con-
nected to Terminal V and the jumper in the base must be cut (see Figure
5.4 on page 22).
For modulation models:the main valve closed switch must be wired in series
between the air ow switch and the high purge damper switch (see Figure 5.1
on page 20). To use this feature, the jumper in the base must be cut.
For modulation models: the system can be wired to check for high purge
position during the high re purge portion of the sequence. To use this feature,
the red jumper in the base must be cut and the high purge position switch
must be connected from terminal 6 to D. If this feature is not used, the jumper
in the base remains intact or a jumper must be installed between terminals 1
and D. Please note that the yellow jumper on the base has no effect whether
cut or intact.
This feature permits remote mounting of a switch to reset theVeri-Flame.To use
this feature, a normally closed remote reset switch must be wired so power is
interrupted to terminal 1.When it is depressed or actuated, the connection to
terminal 1 is momentarily interrupted and resets theVeri-Flame.
Wire the display according to gure 5.3. Mount through a ¼ DIN cutout us-
ing the two supplied brackets in either the top and bottom or the side slots.
Locate the display and wiring to minimize electrical interference. Applying and
disconnecting the display power supply should coincide with power to terminal
1 of the Veri-Flame. Use the appropriate cable (Eclipse part #20318) to connect
to the test jack and to the S2 terminal of the Veri-Flame wiring base. Do not
attempt to parallel the test jack signal to other devices when using a remote
display. The LCD display contrast can be adjusted on the back with a small blade
screwdriver.
Remote Display &
Power Supply
Note:
power for terminal 7 of the VeriFlame should not ow through the R1-R2
contact when load currents exceed 5 amps.

20 Eclipse Veri-Flame Instruction Manual 818 -6/06
Figure 5.1 No Purge and Purge Wiring Diagrams
No Purge Models Purge Models
Figure 5.2 Modulation Wiring Diagram
On/Off
15 A
Fuse
7
S1
S2
V
1
2
Alarm
Interlocks & Limits
3
4
5
On/Off
15 A
Fuse
A
Piloted Burner
Pilot
Ignition
Main
Piloted Burner
Pilot
Ignition
Main
7
S2
S1
1
2
Alarm
Interlocks
& Limits
3
4
5
V
6
8
A
Fan
Air Flow Switch
Proof of Closure
5602/5605:
120 VAC
50/60 HZ
5603:
240 VAC
50/60 HZ
5602/5605:
120 VAC
50/60 HZ
5603:
240 VAC
50/60 HZ
Proof of
Closure
G
G
15 A. Fuse
6
7
8
A
10
11
12
13
D
S2
S1
High Fire
Low Fire
Automatic
Common
1
2
Flame
Sensor
Terminals
High Purge
Damper
Switch
Alarm
Interlocks
& Limits
Air Flow Cut Red
Jumper
To Activate
Terminal D.
3
4
5
Low Fire Proving
Ignition
Pilot
Main
Fan
G
5602/5605:
120 VAC
50/60 HZ
5603:
240 VAC
50/60 HZ
On/Off
Proof of
Closure
See the “High to
Low Fire Purge
Modulation
Capability” section
on page 16 for
contact connections.