Eclipse 902-543 User manual

Instruction Manual
Hydraulic Punch Driver 902-543
Due to continuing improvements, actual product may differ
slightly from the product described herein.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL
Test Equipment Depot - 800.517.8431
99 Washington Street - Melrose, MA 02176
TestEquipmentDepot.com

LIMITED 1 YEAR WARRANTY
We make every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and
workmanship for the period of one year from the date of purchase (90 days if used as rental
equipment). This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons
or property, or for incidental, contingent, special or consequential damages arising from the
use of our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair
or replace the product at our election or we may elect to refund the purchase price if we
cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
The warranty gives you specific legal rights and you may also have other rights which vary
from place to place.

MAINTENANCE AND SERVICING
Damaged equipment may cause serious personal injury. Do not use damaged
equipment. If abnormal noise or vibration occurs, have the problem corrected before
further use.
1. Before each use,inspect the general condition of the tool. Check for loose screws,
misalignment or binding of moving parts, cracked or broken parts, or any other
condition that may affect its safe operation.
2. After using, clean external surfaces of the tool with a clean, moist rag and rub rust
preventing oil on the metal surfaces of the tool and the dies to avoid rust. Store the
tool in the dry environment.
3. Service to the tool should only be done by a qualified Service Technician.
4. After a long time using, the sealing kits will be damaged, if there is leakage please
contact with the manufacturer and/or the distributor to change the sealing kits.
Please wear the rubber gloves to avoid skin touching the oil directly, if touches it in
careless, please wash the skin by soap water as soon as possible. In order to protect
the environment please drain the waste oil to the treatment center that has been
approved by the government.
TROUBLESHOOTING
FAULT ANALYSIS SOLUTION
A. No pressure or the
pressure is not enough
during operation
1. The pump lacks oil
2. There is dust in the oil
3. Inner leakage
1. Fill the oil
2. Change the oil
3.Contact manufacturer or
distributor
B
. Oil leakage on the
head or on the ram 1. Sealing kit broken
1.Contact manufacturer or
distributor and replace it
by trained person
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the month and year of
purchase. Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information provided with
this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Test Equipment Depot - 800.517.8431
99 Washington Street - Melrose, MA 02176
TestEquipmentDepot.com

GENERAL SAFETY RULE
TO WORK IN SAFE CONDITIONS WITH THIS TOOLING, IT IS IMPERATIVE TO
READ CAREFULLY THE DIRECTIONS FOR USE AND TO FOLLOW THE
INSTRUCTIONS IT CONTAINS. IF YOU DO NOT RESPECT THE INFORMATION
WRITTEN IN THAT INSTRUCTION MANUAL THE WARRANTY WILL BE
CANCELLED.
1. Work area safety
a. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
b. Keep children and bystanders away while operating the hydraulic punch driver.
Distractions can cause you loss of control.
c. Please do not use or store this tool under high temperature environment, or one
filled with corrosive fluid. Pay attention to the sealing kits becoming old and
leaking.
2. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating the
tool. Do not use the tool while you are tired or still under the influence of drugs,
alcohol or medication. A moment of inattention may result in series personal
injury.
b. Use safety equipment. Always use safety equipment such as eyes protector,
safety cap etc to reduce the risk of personal injury.
c. Please use the tool properly, the tool with correct power will do the job better
and safer at the rate for which it was designed.
d. Do not put your fingers in the head of the hydraulic punching tool during
operating. Your fingers could be pinched very severely.
6. Turn the screw anticlockwise to release the pressure at the pump.
Do not allow anyone to stand in front of the punch or behind the hydraulic
ram. Ignoring this warning can result in injury or damage.
Please see the illustration below.

OPERATING INSTRUCTIONS.
Read the entire SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before using this product.
Use this tool for the manufacturer’s intended purpose only. Use other than that
which is described in this manual can result injury or property damage.
1. Select the appropriate punch, die and draw stud for appropriate size hole.
Do not exceed the rated capacity of this tool; otherwise it will cause a
component failure, which could throw broken parts with great force. Failure to
observe this warning can result injury or death.
2. Drill a small pilot hole by electric drill on the metal sheet, then use a drill bit that is
slightly larger than the draw stud, drill a larger hole.
3. Thread the draw stud completely into the ram, but not too tight, just snug.
4. Slide the spacer onto the draw stud to protect the cylinder, and the die after, then put
the draw stud through the hole. Lastly, thread the punch facing the steel plate. Make
sure the spacer, punch, die and material are as tight as you can get them by hand..
An improper setup could cause the component damage.
5. Pump the active handle till completely punched and until the handle will no longer
move.
Do not operate the pump after ram motion stops. Continuing to operate the
pump lever after the ram stops will damage the ram. If the ram stops before
the hole is complete, stop pumping, check that the setup is correct and that
you have not exceeded the tool’s capacity. See the setup instruction. if
necessary, disassemble the setup and add or remove the spacer.
Make sure the punching cycle is completed during the operation to avoid the
scrap remaining on the punch.
3. Service
Have your Hydraulic Punch Driver serviced by a qualified service technician using
only identical replacement parts. This will ensure that the safety of the Hydraulic
Punch Driver Kit is maintained.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the tool which carry important safety information.
If unreadable or missing, contact with the agent to replace.
2. This product is not a toy, keep it out of reach of children.
3. Do not slide your fingers in the punch dies profile.
4. Do not use the tool without punch die.
5. Release the hydraulic pressure before disconnecting the hoses or couplers, and before
servicing the pump or accessory
6. Hand –tighten all couplers completely before operating the pump.
7. Do not use hands to check for leakage.
8. Do not hold hose or coupler while the hydraulic system is pressurized.
9. Do not use this tool near live circuits.
10. The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
Test Equipment Depot - 800.517.8431
99 Washington Street - Melrose, MA 02176
TestEquipmentDepot.com

UNDERSTAND YOUR TOOL
902-543 is a tool for punching holes in steel plate. The whole body is made of
aluminum alloy. With many advantages such as light weight, good performance,
high working efficiency, etc. It can be used on steel plate with thickness that is
lower than .14 inches. It is the perfect tool to be used on electric construction sites
and other outdoor sites.
1. Specification
Item 902-543
Punching force: 7 Tons
Stroke: 1 inch
Max punch thickness: .14 inch metal plate
Material: Aluminum alloy
Oil capacity: 100ml
Weight: 4.8 lbs
hydraulic oil: 15#
Accessories: Round knockout punches (Type C):
7/8, 1-1/8, 1-3/8, 1-3/4, 2.0, 2.5 inch
7/16”×3/4” Draw stud: 1 pc
3/4”×3/4” Draw stud: 1 pc
Spacer: 1 pc
Sealing kit: 1 set
Plastic box: 1 pc
2. Description of the components.
Code
Name
Function
1 Ram Holds the draw stud, outputs power
2 Turn screw
For releasing pressure and retracting
piston
3
Active handle
For operating/pumping
4 Fixed handle For storing oil
5 Stud
Connects with the punch die for
punching
6
Punch & die
For punching
7
Spacer
For protecting the ram
Capacity and Draw Stud Selection Guide
Draw Studs and
Accessories
Standard Round Knockout Punches (Type D)
7/8
in
1-1/8
in
1-3/8
in
1-3/4
in
2.0
in
2.5
in
7/16”Draw Stud
+Spacer
▲
3/4”Draw Stud
+Spacer ▲▲▲
3/4”Draw Stud ▲ ▲
Test Equipment Depot - 800.517.8431
99 Washington Street - Melrose, MA 02176
TestEquipmentDepot.com