EdilKamin ENERGY Series Operating instructions

ENERGY
Cast-iron wood boiler
Installation, user and
maintenance manual
The section for the user is at the end of the manual

- 2 -
The appliance must be installed by qualified personnel in compliance with the technical standards and
national and local legislation in force.
In addition, the instructions on safety, installation, maintenance and operation provided in this manual
must be observed.
Instructions for disposing of the appliance
(European Directive 2002/96/EC)
The appliance, at the end of its working life, MUST BE DISPOSED OF SEPARATELY, as required by
the legislation in force.
It MUST NOT be disposed of as municipal waste.
It can be delivered to separate waste collection centres, if such exist, or to the resellers that provide
this service.
Separate waste disposal avoids potential hazards to the environment and human health. It also allows
many recyclable materials to be recovered, with significant economic and energy savings.
The appliance shows the following symbol signifying separate waste disposal as required by the
European Directive.

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GENERAL

- 4 -
Dear Customer,
Dear Customer, Thank you for having chosen our appliance, a simple, high quality and high efficiency product that will
certainly satisfy your comfort requirements.
Please carefully read this manual before use, and in particular observe the WARNINGS AND SAFETY RULES.
The appliance should be maintained by personnel from the EDILKAMIN Technical Service, who are specifically trained to
perform the maintenance operations, using original spare parts where required.
This manual is an integral part of the appliance and consequently must be carefully kept for all future reference or to be
passed on to other owners or users.
Best regards.
The ENERGY appliances are compliant with:
• PEDdirective97/23/CEE
• StandardEN303.5
For the appliance serial number see the rating plate..
The ENERGY appliances come with a SPECIFIC WARRANTY starting from the date this is validated by the Technical
Service.
The Management
The Management
WARRANTY
CONFORMITY
PRESENTATION

- 5 -
SAFETY
WARNINGS AND SAFETY RULES Pag. 6
PROHIBITED ACTIONS “ 6
GENERAL
INFORMATIONONUSINGWOODFUEL Pag. 7
DESCRIPTION “ 7
IDENTIFICATION “ 8
LAYOUTOFTHEMAINCOMPONENTS “ 9
TECHNICALSPECIFICATIONS “ 10
INSTALLATION
RECEIVING THE PRODUCT Pag. 11
DIMENSIONS AND WEIGHT “ 11
HANDLING “ 12
BOILER ROOM “ 12
NEW INSTALLATION OR INSTALLATION REPLACING
ANOTHER APPLIANCE “ 13
WATER CONNECTIONS “ 13
PRINCIPLE DIAGRAM “ 14
FLUE GAS OUTLET AND COMBUSTION AIR INTAKE “ 16
ASSEMBLING THE STUBS, THE CASING
AND THE DRAUGHT REGISTER “ 17
FILLING AND EMPTYING THE SYSTEM “ 21
COMMISSIONING “ 22
MAINTENANCE
MAINTENANCE AND CLEANING Pag.24
TROUBLESHOOTING “ 25
OPERATION (FOR THE USER)
IGNITING THE APPLIANCE Pag.26
SHUTDOWN “ 27
MAINTENANCE “ 27
ORDINARY CLEANING “ 27
TROUBLESHOOTING “ 29
USEFUL REFERENCES “ 30
INDEX
INDEX

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•After removing the packaging, check that the material supplied is intact and complete; if this is not the case, contact the
reseller that sold the appliance.
•The appliance must be installed by professionally qualified personnel in compliance with the national and local legislation
in force and the instructions provided in the manual supplied with the appliance.
•The appliance must be used for the intended purpose. EDILKAMIN is not liable for any damage caused to people,
animals or things due to errors in installation, control, maintenance and improper use of the appliance.
•In the event of water leaks close the water supply and promptly notify the Technical Service or other professionally
qualified personnel.
•In the event of water leaks close the water supply and promptly notify the Technical Service or other professionally
qualified personnel:
- Close the cocks on the water circuit
- Empty the central heating and domestic hot water systems if there is the danger of frost.
•The manual is an integral part of the appliance and consequently must ALWAYS be kept with the appliance when
transferred to another owner or user, or installed in another system. The manual must be kept carefully and if damaged or
lost a replacement can be ordered form the Technical Service.
•The appliance must be serviced at least once a year.
WARNINGS AND SAFETY RULES
•DO NOT allow the appliance to be controlled by children or incapable persons without supervision.
•DO NOT perform any cleaning operations when the boiler is hot or when there are coals inside the boiler.
•DO NOT use flammable containers to dispose of the combustion residues.
•DO NOT adjust the safety or control devices without the authorisation and instructions of the manufacturer of the
appliance.
•DO NOT plug or reduce the size of the ventilation openings in the room where the appliance is installed and on the
appliance (if present). The ventilation openings are essential for correct combustion.
•DO NOT leave containers with flammable substances in the room where the appliance is installed.
•DO NOT dispose of the packaging material in the environment, as this may be a potential source of danger. It must be
disposed of according to the legislation in force.
PROHIBITED ACTIONS
SAFETY

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GENERAL
Firewood is a solid fuel and is a precious source of energy.
It readily absorbs moisture and consequently when burnt leaves evident traces.
Storing the fuel in sheltered, dry and slightly ventilated areas reduces the moisture level and consequently the fouling of
the boiler, improving heat output.
Cleaning the inside of the boiler ensures maximum efficiency and limits atmospheric emissions.
INFORMATION ON USING WOOD FUEL
The ENERGY boilers are hot water generators that operate by combustion of wood.
TheyfeatureahighqualityandextremelythickENGJL200cast-ironbody,protectedbyhighdensityinsulationthatlimits
heat loss.
The large heat exchange surface and the fins in the flue gas path ensure exceptional resistance to corrosion and very high
efficiency that remains constant over time (self-cleaning effect).
The combustion chamber and the opening for loading the wood are sufficiently large so as to assist the user, maximise the
operating autonomy of the appliance and limit the number of times the door needs to be opened.
The front grille and the flue gas damper are easily removable to simplify cleaning.
Secondary air
Loading/combustion chamber
Flue gas path
Primary air
DESCRIPTION

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GENERAL
WARNING
•If the rating plates or any other means of clearly identifying the product are defaced, removed or lost, proper installation
and maintenance may be rendered difficult.
IDENTIFICATION
The appliance is identified by:
- the Technical rating plate that MUST be applied by the installer, after assembling the casing, so that it is legible when
theapplianceisinstalled(forexample,ononeofthesidepanelsasshownonpage20).
- the Body rating plate applied to the front of the body
YEAR OF
CONSTRUCTION
SERIAL NUMBER
NAME
CODE
MAXIMUM HEAT OUTPUT
MAX OPERATING
PRESSURE
BOILER WATER CAPACITY
YEAR OF CONSTRUCTION
SERIAL NUMBER
MAX OPERATING TEMPERATURE
CLASS

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GENERAL
LAYOUT OF THE MAIN COMPONENTS
1Thermometer
2Flue gas chamber
3Mobile smoke plate
4 Loading/combustionchamber
5Front grille
6Ash collection chamber
7Ash container
8Primary air damper
9Door handle
10 Ash collection chamber door
116
17
18
19
20
2
3
4
5
6
9
10
11
12
13
15
14
15
9
11
12
9
8
8
9
7
11 Secondary air register
12 Flame inspection window
13 Loading door
14 Flue gas damper
15 Draught register
16 Flue attachment
17 Flue gas damper
18 Smokebox inspection and cleanout door
19 Casing
20 Insulation

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GENERAL
(*) At10%O2referringtodryfluegasat0°C,1013mbar.
(**) Based on the efficiency and the emissions.
TECHNICAL SPECIFICATIONS
DESCRIPTION ENERGY
21 ENERGY 26 ENERGY 30 ENERGY 34
Fuel Onlylogsofwood(12÷20%UR)
Destinationcountry/countries CEE
Rated max average heat output (Pn Max) 21,2 26,2 30,5 35,2 kW
UsefulefciencyatPnMax(80/60°C) 63,3 63,3 63,1 63 %
Averageuegastemperature(∆T) 270 °C
Negativepressureatthestack(Min/Max) 0,1/0,3 mbar
Maximum temperature allowed 95 °C
Operating temperature (range) 40÷90 °C
Minimum return temperature allowed 50 °C
Max operating pressure "PMS" 4 bar
Class of the appliance (**) 1 n°
CO (*) ≤16000 ≤18000 ≤20000 ≤22000 mg/m3
Duration of one load >2 h
Diameterofthestacktting 180 mm
Water-side pressure drop (∆T=15°C) 12 15 18 20 mbar
Water-side pressure drop (∆T=20°C) 10 12 14 17 mbar
Water content in the boiler 35 41 47 53 l
Sections 4 567 n°
P
L
H
H1
Ø
A
Loading/combustion chamber
Model 21 26 30 34
L38 cm
H43 cm
H1 30 cm
P34 45 56 67 cm
Volume 55 73 91 109 l
ThedatashowninthetableweremeasuredbyanaccreditedorganisationincompliancewithEuropeanstandardEN303.5,
which applies specifically to this type of appliance.
Theperformancedatarefertotheaveragevalueover2hoursofcontinuousoperationandwithacompleteloadofwood.
Size of the pieces of fuel
Model 21 26 30 34
A (max) 33 cm
Ø ~ 15 cm
Max loadable
weight
(typical) (*) 15 20 25 30 kg
(*) Loading crossways

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INSTALLATION
The ENERGY appliances are supplied in two boxes on a pallet, protected by nylon wrapping, a cardboard box and a
wooden crate.
WARNING
•Use suitable safety and protection equipment when both
removing the packaging and handling the appliance.
•This manual is an integral part of the appliance and
consequently must be read before installing and
commissioning the appliance and carefully kept for all
future reference or to be passed on to other Owners or
Users.
1 - Boiler body
  Nellacameradicarico/combustioneèpresenteun
imballo in cartone contenente:
- Draught register
- Thermometer
- Outlet and return stubs
Attached to the boiler body is the document envelope,
containing:
- Technical rating plate
- Installation, user and maintenance manual
- Water pressure test certificate
- Spare parts catalogue
2-Boiler body casing and insulation, flue gas partition,
ash container and bag with brackets and screws for
assembly.
1
2
H
P
L
RECEIVING THE PRODUCT
DIMENSIONS AND WEIGHT
Dimensions and Weight 21 26 30 34
L600 mm
P525 635 745 855 mm
H955 mm
Net weight (body only) 240 280 320 365 Kg
Overall weight 273 319 370 416 Kg

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INSTALLATION
4
2
3
The room where the appliance is installed must only be used for this purpose and must always comply with the technical
standards and the legislation in force and have suitably sized ventilation openings.
WARNING
•Allowforthespacerequiredtoaccessthesafety/
control devices and to perform the maintenance
and loading operations.
•DO NOT install the ENERGY appliances:
- in inhabited rooms, because, in some
circumstances, smoke and odours may be
released;
- outdoors, as they are not designed for this type of
installation.
1
1
≥
0,6 m ≥
0,6 m
≥1 m
≥1,5 m
INDICATIVE CLEARANCES
Once the packaging has been removed, cut the straps and
remove the casing in such a way as to avoid damaging it.
- If hoisting equipment is available, suitable for the weight of the
boiler, use the eyebolts (1) provided on the body and lift it
- If no suitable hoisting equipment is available, handle the boiler
manually, as follows:
- Removethefasteningscrews(2)forthebaseboard(3)and
take it off, so as to allow the pallet to be tilted
- Insert a suitably sized bar through the two eyebolts (4) and
lift the boiler body.
WARNING
•Use suitable safety equipment and observe the maximum
liftable weights per person.
•DONOTdisposeofthepackagingmaterialintheenvironment,
as this may be a potential source of danger. It must be
disposed of according to the legislation in force.
HANDLING
BOILER ROOM

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INSTALLATION
When the appliance is installed, check that:
- The flue, if reused,
- ensuresthenegativepressurerequiredforthenewappliance(seethetableoftechnicalspecificationsonpage10);
- is suitable for the temperature of the products of combustion, and has been calculated and constructed according to
the reference standards;
- is as straight as possible, airtight, insulated and is not blocked or choked;
- is fitted with a condensate drain.
- The system has been washed, cleaned of any slime and deposits, vented and tested for water tightness.
- Awatertreatmentsystemisusedwhenthesupply/top-upwaterrequires.
Two reference parameters for normal water are.
- pH=6 to 8
- Total hardness ≤35°F.
EDILKAMIN is not liable for any damage caused by the incorrect development of the flues.
NEW INSTALLATION OR INSTALLATION REPLACING ANOTHER APPLIANCE
The characteristics of the water fittings are shown in the
figure:
MI Central heating flow outlet
 (threadedstub,dia.1"1/2M)
RI Central heating return inlet
 (threadedstubdia.1"1/2M)
WATER FITTINGS
MI
300
1100
155
300
RI

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INSTALLATION
IAF
MI
CENTRAL HEATING
FLOW OUTLET
CENTRAL HEATING
RETURN INLET
RI
1
9
4
5
6
1
3
1
11
11
11
1
1
2
3
78
10
10
10
11
1Disconnect valve
2Pumps
3Non-return valves
4Outlet manifold
5Return manifold
6Open expansion vessel
7Pressure reducer
8 Filter/softener
9Pump to prevent condensation
10 Drains
11 Probe for optional pump to
prevent condensation
MI Central heating flow outlet
RI Central heating return inlet
IAF Cold water inlet
Diagram 1: ENERGY boiler connected directly to the systems
IAF
MI
CENTRAL HEATING
FLOW OUTLET
CENTRAL HEATING
RETURN INLET
RI 5
6
2
11
1
78
4
1
1
11
11
1
1
2
3
3
9
9
1
9
1
9
10
11
12
Diagram 2: ENERGY boiler, with energy accumulator to supply the systems
1Disconnect valve
2Pumps
3Non-return valves
4Outlet manifold
5Return manifold
6Open expansion vessel
7Pressure reducer
8 Filter/softener
9Drains
10 Energy accumulator
11 Vent valve
12 Optional min. temp. probe for
starting the pump
MI Central heating flow outlet
RI Central heating return inlet
IAF Cold water inlet
PRINCIPLE DIAGRAM

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INSTALLATION
Diagram 3: ENERGY boiler, combined with another boiler, with energy accumulator to supply the systems
IAF
MI
CENTRAL HEATING
FLOW OUTLET
CENTRAL HEATING
RETURN INLET
RI 5
6
11
78
4
1
1
1
1
11
1
1
2
3
9
9
1
9
10
11
2
11
3
2
11
3
1
9
12
1Disconnect valve
2Pumps
3Non-return valves
4Outlet manifold
5Return manifold
6Open expansion vessel
7Pressure reducer
8 Filter/softener
9Drains
10 Energy accumulator
11 Vent valve
12 Optional min. temp. probe
for starting the pump
MI Central heating flow outlet
RI Central heating return inlet
IAF Cold water inlet
WARNING
•The choice and installation of the components making up the system is left to the expertise of the installer, who must
operate in a workmanlike manner and according to the legislation in force.
•Thesystemmustfeatureanopenvesselandensureaminimumheadof10metres.
•The boiler can be used for the production of domestic hot water when combined with a storage cylinder.
•DO NOT INSTALL ON-OFF DEVICES ON THE SAFETY DISCHARGE.
1Disconnect valve
2Pumps
3Non-return valves
4Outlet manifold
5Return manifold
6Open expansion vessel
7Pressure reducer
8 Filter/softener
9Drains
10 Energy accumulator
11 Vent valve
12 Optional min. temp. probe
for starting the pump
MI Central heating flow outlet
RI Central heating return inlet
IAF Cold water inlet
ACS Domestic hot water
2
11
3
MI ACS
CENTRAL HEATING
FLOW OUTLET
CENTRAL HEATING
RETURN INLET
RI 5
6
4
1
1
1
1
11
1
1
2
3
9
9
1
9
10
11
2
11
3
IAF 11
78
1
9
12
Diagram 4: ENERGY boiler, combined with a DHW storage cylinder, with energy accumulator to supply the systems

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INSTALLATION
The flues must be made in compliance with the standards and the legislation in force, using pipes that are rigid, resistant
to high temperature, condensate and mechanical stress, and that are airtight.
WARNING
•The appliance takes in the combustion air from the room where the appliance is installed, which MUST FEATURE
ventilation openings as required by the relevant technical standards.
•Non-insulated flues are potential sources of danger.
•
The flue (1) must ensure the minimum negative pressure envisaged by the manufacturer (see the table of technical specifications
onpage10).
•Unsuitable or incorrectly sized flues (1) and stacks (2) may cause problems of condensation, negatively affect
the combustion parameters and generate noise.
•Thejointsshouldbesealedusingmaterialsthatcanresisttemperaturesofatleast350°C.
FLUE GAS OUTLET AND COMBUSTION AIR INTAKE
130
770
Ø 180
1
2

- 17 -
INSTALLATION
- Remove the outlet and return stubs from the cardboard box
insidetheloading/combustionchamber,andinstallthem
- Fit a screw and nut in the holes on the four bottom brackets
(1), without tightening them
- Insert them in the top of the four slots provided at the
bottom of the boiler, and secure them with the nuts.
NOTE
The four top brackets have holes for fastening to the
panelling.
- Fit a bolt and nut in the holes on the four bottom brackets
(1), without tightening them
- Insert them in the four slots at the bottom of the boiler and
tighten them
- Insert the four top brackets (2) on the studs and tighten
themwiththenuts(3)
- Apply the insulation (4) around the boiler body
-Fitthesidepanels(5),hookingtheslots(6)onthebottom
of the panels to the bottom brackets (1)
- Fasten the panels (6) to the top brackets (2) using the
screws(7)suppliedwiththecasing.
ASSEMBLING THE STUBS, THE CASING AND THE DRAUGHT REGISTER
1
1
2
2
1
1
1
2
3
2
3
4
1
6
5
5
7
7
2
2
6

- 18 -
INSTALLATION
8
9
11
10
12
13
14
i
16
17
15
- Fitthetoprearpanel(8),restingitonthesidepanels,andsecureitwithtwoscrews(9)
- Applytherearinsulation(10),insertingtheedgesintheopeningsatthesideandtop
- Fittherearpanel(11)andfastenitwiththesixscrews(12)supplied
- Insertthetopcentrepanel(13)underneaththetoprearpanel(8)andrestitonthesidepanels
- Tighten the draught register (14) in the housing provided on the boiler body. The index (i) of the register must be in the
top position.
WARNING
•Use specific products to ensure water tightness.
- Insertthethermometer(16)inthehousingonthefrontpanel(15)andsecureit
- Partiallyunwindthecapillarytubefromthethermometer,insertthesensorintheprobesocket(17)andsecureitwiththe
fastening spring
- Fitthefrontpanel(15),handlingthethermometercapillarytubetomakesureitisnotdamaged,andinsertingtheregister
in the opening provided
- Secure it to the side panels using the screws supplied.

- 19 -
INSTALLATION
- Open the door on the loading chamber (1)
- Remove the flue gas damper (2) by turning the catches
(3)
- Insert the flue gas partition (4) in the guide provided and
press it fully into the bottom of the boiler
- Replacethedoor(2)andsecureitwiththecatches(3)
- Openthedoorontheashcollectionchamber(5)andinsert
the ash container (6)
- Settheregister(7)intheminimumposition(40°C)
- Insert a screwdriver into the hole (8), and loosen the screw
ontheregister(7)
1
2
3
4
8
7
65

- 20 -
INSTALLATION
IMPORTANT:
When assembly has been completed, the installer must apply
the TECHNICAL RATING PLATE supplied to the casing, so that it
is legible when the appliance is installed (for example, on one of
the side panels as shown in the figure).
- Holdthecaminpositionbyhand,removetheprotector(9)
andreplaceitwiththehexagonalrod(10)
- Securetherod(10)bytighteningthescrew(11)
- Tightentherod(12)intothethreadedholeonthedoor(13)
and secure it, using the nut (14), in a horizontal position
with the end facing to the right
- Removethehookfromthechain(15)andattachittothe
rod(12).
NOTE
Donotattachthechain(15)totherod(12). 12 15
14
13
7
910
10
11