Edsal Muscle Rack 6600 Series User manual

Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners. The use of pro-
tective gloves is recommended. Do not use this unit for anything that is outside the designed function of storage. Do
not store loose or heavy items on the top shelves or on the top of the unit, for they create a falling hazard that can injure
yourself or others. Always remember to use proper lifting techniques when moving either the boxed or assembled unit.
Part List & Product Specification : Muscle Rack 6600 Series Storage Cabinet (patent pending)
Part List & Product Specification : Muscle Rack 6600 Series Storage Cabinet (patent pending)
Part List & Product Specification : Muscle Rack 6600 Series Storage Cabinet (patent pending)
Safety Instructions
Safety Instructions
Safety Instructions
It is recommended that the cabinets are assembled by more than one person. Use of a raised flat surface during
assembly is highly recommended. During shipping and handling, some of the tabs that are used for assembly
may have closed together. Use a flat tipped screwdriver to either pry up or push from behind the tab to re-open.
To assure the squareness of the unit, do not fully tighten the nuts and screws used in the assembly until all are in
place. After all nuts and screws are in place, square the unit and tighten all nuts and screws appropriately. Make
sure that the unit is placed on a level surface, as this may effect the performance of the unit.
General instructions
General instructions
General instructions
Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact
our Muscle Rack manufacturing facility at, [phone] and request customer service. We can also be reached on the
internet at the following email address : [e-mail].
To obtain replacement parts, please provide the following information :
- Model # - Part # & Description - Location Purchased - Date Purchased
Congratulations ! On the purchase of your Muscle Rack
Storage Cabinet. (some assembly required)
Page 1
(A) Right Hand Back
(B) Left Hand Back
(F) Bottom (E) Top
(G) Shelves
Reference
Reference
Reference
A
B
C
D
E
F
G
H
I
J
K
L
M
N
Right Hand Back
Left Hand Back
Right Hand Side
Left Hand Side
Top
Bottom
Shelves
Shelf Clips
Right Hand Door
Left Hand Door
Door Rods
Screws (unslotted)
Nuts
Handle
1
1
1
1
1
1
4
8
1
1
2
12
12
1
Description
Description
Description
CCBK6615R
CCBK6615L
CCSD6519R
CCSD6519L
CCTO3520
CCBO3021
CCSH3116
7000CLP
CCDO6115R
CCDO6115L
CCDR2900
F102438S
F1024N
201L
Part Numbers for : 6600
Part Numbers for : 6600
Part Numbers for : 6600 -
-
-4 Shelf
4 Shelf
4 Shelf –
–
–66”h x 15”d x 36”w
66”h x 15”d x 36”w
66”h x 15”d x 36”w
Required Tools
Required Tools
Required Tools
- 3/8” Socket or Nut Driver
- Small Blade Screwdriver
- Tipped Screwdriver (hole & tab
opening assistance)
(C) Right Hand Side
(D) Left Hand Side
(I) Right Hand Door
(J) Left Hand Door
(K) Door Rods
(H) Shelf Clips
(L) Screws
(M) Nuts
(N) Handle
Consumer Products Division
Edsal Manufacturing Company
4400 South Packers Avenue
Chicago, IL 60609
www.edsal.com
Qty.
Qty.
Qty.

This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all
parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If
you have any assembly problems or questions, please feel free to contact our Muscle Rack manufacturing facility
at [phone] during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service.
We have people available to assist you if need be with any part of this assembly process.
IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN
ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY
PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the
assembly process longer and harder. During the shipping and handling of this product, some of the panels may
have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM-
PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be
outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to pro-
tect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-
SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 2
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 2
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 2
Important Please Read First
Important Please Read First
Important Please Read First
This assembly process uses tabs, screws, and nuts to hold the parts together. To speed the assembly
process, have a 3/8” nut driver or socket, and a small tipped screwdriver ready. Also have your pack-
aged hardware at close reach. After unpacking all the panels, visually inspect the corners. These are
the most susceptible to damage through the shipping and handling process. If you find a corner bent
out of place, use your hand and gently move the corner back to the designed shape. Also during ship-
ping and handling some of the tabs used for engaging the panels together may have become closed.
Visually inspect all panels and if found that some are closed, use a small tipped screwdriver to push the
tabs from behind to open slightly. A example of pushing the tabs out and how the engagement process
works, is shown below.
Getting Started
Getting Started
Getting Started
Piece with tab
goes under piece
with rectangular
hole Slide part
Slide part
Tab fully engaged
Step 1 - Back Assembly
Place the left and right hand backs on a level surface.
Position the parts so that all the tabs are facing up.
Place the part with the rectangular holes (left hand back)
over the part with the tabs (right hand back). Making
sure the tabs ride into the rectangular holes, slide the
backs together. Check to make certain that all the tabs
and rectangular holes have engaged completely and that
the screw holes on the back panels have properly
aligned (see figure 1 for references). Use your small
tipped screwdriver to assist in aligning the screw holes if
necessary.
Push tab slightly
from back side
to open
Small tipped
screwdriver
Figure 1– Back Assembly

Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 3
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 3
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 3
Step 2 - Side Assembly
First step is to identify the right side panel and the left
side panel. Identify by taking one of the panels and
place the tab edge facing down. Notice the hinges are
now facing up. Now look at the top and bottom edges.
The top has a round and square hole, and the bottom
has two round holes (see figure 2 for references). Place
the corresponding side panel under the back assembly
making sure the tabs of the side panel ride into the rec-
tangular holes of the back assembly. Slide the parts to-
gether making sure that the tabs and rectangular holes
fully engage (if properly completed, the side and back
assembly will be even at both ends, and the bottom
screw hole will be aligned). After assuring the correct
side is fastened to the back assembly and the tab en-
gagements are complete, use a # 10-24 screw and nut to
fasten the side panel to the back assembly (screw loca-
tions are located at the bottom of the unit, see figure 2
for locations). Repeat the same process for the opposite
side panel.
Figure 2 - Side Assembly
Step 3 - Top Assembly
Attach the top to the back and side assembly. Position
the top so that the tabs on the top align with the rectan-
gular holes on the top end of the left and right side pan-
els. It helps to slightly lift the back and side assembly
and engage the tabs one at a time. Check to make sure
the tabs have engaged properly and that the screw holes
have aligned (use your small tipped screwdriver to assist
in aligning the holes if necessary). Using five (5) # 10-24
screws and nuts, finalize the attachment of the top to the
side and back assembly (see figure 3 for screw loca-
tions).
Figure 3 - Top Assembly
Step 4 - Bottom Assembly
The back, side, and top assembly is ready for the bot-
tom. Holding the bottom from the largest formed side
(front), place the bottom onto the inside of the back, side,
and top assembly. The rear part of the bottom will slide
down onto four (4) tabs located on the back assembly.
Once all tabs have been properly engaged, move the
front of the bottom into position so that the four (4) screw
holes align with the left and right side panels (use your
small tipped screw driver to assist in aligning the holes if
necessary). Using four (4) of the # 10-24 screws and
nuts, attach the bottom to the sides (see figure 4 for
screw locations). Also use one (1) screw and nut and
fasten the bottom to the back assembly (again see figure
4 for screw location).
Figure 4 - Bottom Assembly

Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 4
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 4
Assembly Instructions : Muscle Rack 6600 Series Storage Cabinet Page 4
Step 5 - Door Assembly
First the unit needs to be squared. Turn the unit upright
and place on a level floor. Loosen and re-tighten the
screws appropriately to ensure the unit is square. Now
the doors are ready to be hung. With the hinge pins
pointed down, select the door with three (3) holes for the
handle cutout (see figure 5 for assistance). This is the
right hand door. Take the right hand door and align the
door’s hinge pins with the companion hinges located on
the right side panel. Some of the hinge pins may have
moved or come out of alignment during shipping and
handling. If so, move the hinge pins back to the proper
position so that they align with the companion hinge
holes. Slowly slide the hinge pins into the holes to prop-
erly seat the door. Repeat the same process for the left
hand door.
Figure 5 - Door Assembly
Step 6 - Shelf Assembly
The unit is now ready for the shelves. Holding the shelf,
notice there are square and round cutouts on the edge of
the part. The square cutouts will install to the back of the
unit, and the round to the front. First select a level for
the shelf by selecting a set of square notches located
inside the unit on the back left and back right sides. A
series of round holes are located on the inside of the left
and right hand side panels near the hinges. Using a
shelf clip, insert the upper notch into a round hole oppo-
site the selected square holes where the shelf is to be
located. Push and “snap” the lower notch of the clip into
place using the next lowest round hole. Repeat the shelf
clip installation on the opposite corresponding side. To
insert the shelf, place the end with the square cutout to
the rear of the unit. Angle the shelf so that the shelf will
engage the square notches on the back and lower onto
the front shelf clips. Repeat the process for all remaining
shelves.
Figure 6 - Shelf Assembly
Step 7 - Final Assembly
To complete the unit, the locking handle needs to be in-
stalled on the right hand door. Follow carefully the as-
sembly instructions as written on the handle hardware
bag. Helpful hints on installation: The door rods will
slide into small plastic guides on the door. Install the
handle to the right hand door, then place the cam in posi-
tion. Slide the tip of the door rod into the lower plastic
guide and position the door rod onto the pin located on
the cam and hold it in place. Install the other door rod in
the upper plastic guide and position onto pin located on
the cam. Install the remaining hardware.
Figure 7 - Final Assembly