EFLA KDR600 Series User manual

Cauon!
• Disconnect voltage supply and ground all circuits. FAA advisory circulars standards:
latest AC150/5340-26 and AC150/5370-10.
• In case of non-compliance, do not install.
• 
• 
yourself accordingly.
• 
• 
damaged - Do not use the resin.
• C. Stocking temperature range is
C.
• Check www.ea.net
Dimensional Data
EFLA Type Conductor
size [mm2]
AWG Cable diameter
[mm, inch]
Diameter/Length
of assembly
[mm, inch]
KDR600 6 8** 9.0 – 19.0 mm
0.354 – 0.748”
31/270 mm
1.22/10.62”
KDR600.2 10* 6 9.0 – 19.0 mm
0.354 – 0.748”
31/270 mm
1.22/10.62”
*16 mm2 stranded, **up to 19 strands
PRIMARY CONNECTOR KIT
KDR600 series

A. Plug elastomer housing (male)
B. Receptacle elastomer housing (female)
C. End cap (x2)
D. 
E. Locking device (x2)
Contents
F. Socket
G. 
H. Metal pin
I. 
J. 
K. 


Preparing Cables
1. Trim the end cap component (C) according to ABCD dimension table below and pass the
cable through.
Material
KDR600 End Plug
Description3
12345678
18
7
6
5
4
3
2
A
B
C
E
D
FF
E
D
C
B
A
OS433
Injection Mold Part
Descriptions
Rev
100256
Drawing number
2:1
Size / Scale
Tolerance: Mass
2.5 g
Approved by
Designed By
A3
Rev Description Designed By Approved by
Date
Date
Surface Treatment
Material <not specified>
ECO Number
Opons Cable diameter (Ø mm)
A 9,00 – 10,50
B 10,30 – 13,00
C 13,00 – 15,50
D 15,50 – 19,00
1
G
K
C
A
D
B
H
F
E
I
J

2
Preparing Cables
2. Strip cables according to the picture:
• 
solvents (e.g. spirit or corresponding).
• Outer jackets: 77 mm
• 
layer: 61 mm
• 
•      
     
sandpaper.
16 mm
0.630’’
16 mm
0.630’’
45 mm
1.771’’
0
16
61
77
Measuring Tool
sandpaper area
Screening
3. Place a screen connuity’s ring around the cable shield area and crimp it.
3
90⁰
Crimp
Crimp
Crimping
3. Crimp the metal pins (H & F) to the cable
conductors.
• 
• 
• 
• 
Assembling the Plug Connectors
4. Place the measuring tool (K) onto the plug
housing (A).
5.Posion screen connuity wire in line with
the plug housing (A) and push the pin and
cable through the connector housing. Verify
the nominal dimension 27 mm using
the measuring tool (K).
6.Remove the measuring tool (K).
4
5
6

EFLA is the world’s leading supplier of seamless power and communicaon products for aireld ground lighng circuits.
With more than 30 years experience in the eld, it develops, manufactures and sells globally-cered series isolaon
transformers, connector kits and prefabricated cable leads. The company’s components meet the highest qualicaons in
materials and electrical design to withstand challenging installaon in underground pits and cans and direct underground
installaon. Headquartered in Porvoo, Finland, EFLA supplies products to internaonal airports around the world.
EFLA OY • Kipinäe 3 •FI-06150 Porvoo, Finland • tel [phone] • www.ea.net
Assembling the Receptacle connector
7. Press the guiding pin (G) into the receptacle
socket (F).
8. Place the measuring tool (K) into the receptacle
housing (B)
9. Posion screen connuity wire in line with
the receptacle housing (B) and push the pin and
cable through the connector. Verify the nominal
dimension 27 mm using the measuring tool (K).
10. Remove the measuring tool (K) and guiding pin
(G).
Resin Filling
11. Place the connector housings separately
on a horizontally at surface. Make sure that
both housings are clean and dry.
12. Mix the resin according to the instrucon
on the resin bag.
13. Fill each opening slowly with the mixed resin unl the resin drop comes out from the air
holes. Place the protecve caps over each lling area with screen conducng wires through
each protecve cap hole.
14. Do not move it unl the resin is completely hardened. Aer 6 hours curing, connectors
are ready to be used.
Remember the EFLA Lock
15. Snap on the EFLA Lock (E) when using the connector with other EFLA products. With EFLA
Lock connecon withstands over 5 mes higher pulling force
16. Connect the screen connuity wires to cable terminals. Make sure that the joint will remain
straight.
7
8910
*Note:Screen connuity wire roung