EIVA Ocean Enviro 10.4LV User manual

User manual
Ocean Enviro 10.4LV
OE-4450-A1-4-10.4-12-FS-008
MANUFACTORER: SH Group
CUSTOMER: EIVA

User Manual
Ocean Enviro 10.4
Contents
CONTACT INFORMATION 4
END USER 5
SAFETY 6
PRECAUTIONARY STATEMENTS 6
EMERGENCY STOPS 7
NORMAL OPERATIONS 8
MAINTENANCE 9
RESTRICTIONS 10
INTENDED USE OF THE WINCH 10
UNINTENDED USE OF THE WINCH 10
REQUIREMENTS FOR THE OPERATOR 10
REQUIREMENTS FOR OTHER PERSONNEL 10
WINCH BASIC SPECIFICATION 11
OVERVIEW 12
DESCRIPTION OF PRODUCT 14
LOCAL MODE 14
REMOTE MODE 14
LEVEL WIND 15
INSTALLATION 16
PRE-CHECK 16
LIFTING 17
PHYSICAL INSTALLATION OF WINCH 19
CONNECTIONS 20
START-UP PROCEDURE 21
START UP AFTER LONG TERM STORAGE 21
MECHANICAL INSTRUCTIONS 21
OPERATION 22
LOCAL CONTROL PANEL 22
REMOTE CONTROL (OPTION) 23
DISPLAY OVERVIEW 24
8.5.1 GENERAL FOR DISPLAY VIEWS 25
ACCESS CONTROL 25
SETTING PAGES 26
PANEL SETTINGS 26

User Manual
Ocean Enviro 10.4
CABLE DATA 26
OPERATION MAIN PAGES 27
NORMAL OPERATION AND VIEW 27
STOP FULL UNWINDING 27
START/STOP AND MODE 27
FOR ALL OPERATING MODES BUTTONS, THIS APPLIES ABOUT VIEW: 28
DESCRIPTION OF OPERATING MODES: 28
CONSTANT TENSION 28
VIEW OF INPUTS AND OUTPUTS 28
LEVEL WIND PAGES 29
LEVEL WIND 29
13.1.1 LEVEL WIND OFFSET SETTINGS 29
LEVEL WIND START POINT 30
CONTACT INFORMATION 30
ALARMS 31
LIST 31
SAVED ALARMS 31
LIST OF ALARMS 32
WARNINGS 32
MAINTENANCE 33
PLANED PREVENTIVE MAINTENANCE 34
OIL LEVEL CONTROL IN MAIN DRIVE GEARS. 35
REPLACEMENT OF GEAR OIL 36
GREASE POINT 37
CHECK OF BRAKE SYSTEMS 38
BRAKE RESISTOR 38
DISCONNECT WIRES 38
DEMOBILIZE AND LONG TERM STORAGE 39
ELECTRICAL EQUIPMENT 39
MECHANICAL EQUIPMENT 40
DISPOSAL 40
SAFETY DATA SHEET. 41

User Manual
Ocean Enviro 10.4
CONTACT INFORMATION
Copyright © 2014 SH Group A/S
Information in this document is subject to change without notice and does not represent a
commitment on the part of SH Group. No part of this document is allowed to be reproduced,
transmitted, transcribed, stored in any retrieval system or translated into any language
without the prior and express written permission of SH Group.
SH Group A/S
Kuopiovej 20
DK-5700 Svendborg
Denmark
Statement of Limited Liability
Extreme care should be exercised when operating or servicing this equipment. It should be
operated or serviced only by qualified personnel with knowledge and training in the handling
and maintenance of mechanical, hydraulic and electrical equipment.
SH Group disclaims all product liability risks arising from the use or servicing of the system.
SH Group has no way of controlling the use of this equipment or of choosing the personnel
to operate it, therefore, SH Group cannot take steps to comply with laws pertaining to
product liability, including laws which impose a duty to warn the user of any dangers
involved in operating this equipment. Acceptance of the system by the customer shall be
conclusively deemed to include a covenant by the customer to defend, indemnify, and hold
SH Group harmless from all product liability claims arising from the use or servicing of this
system.
SEPRO Technology A/S
Strandgata 147
4304 Sandnes
Norway
Tel: [phone]
Cell: [phone]
E Mail: post @seprotechnology.com
Web: www.seprotechnology.com
SH Group
Kuopiovej 20
DK 5700
Svendborg
Denmark
Tel: [phone]
E-Mail: [email protected]
Web: www.shgroup.dk
24hr. Service Tel: [phone]

User Manual
Ocean Enviro 10.4
END USER
SH Group is constantly working to provide the best service to our customers. Therefore, we kindly
ask you to fill out a copy of this sheet and mail it to us. In the event that SH Group has to reach the
specific user with product, information it is important that we have the latest contact information.
Name:
Address:
Telephone:
E-Mail:
Please mail or E-Mail current contact information.
SH Group
Kuopiovej 20
DK 5700 Svendborg
Denmark
Tel: [phone]
E-Mail: [email protected]
Web: www.shgroup.dk
24hr. Service Tel: [phone]

User Manual
Rev. A Serial No. SHG-000574
SAFETY
Read this section before using the winch. Failure to follow the instructions and safety precautions
in this manual can result in serious injury or death.
PRECAUTIONARY STATEMENTS
Each safety message in this section is defined by one of the following warning labels that inform
the user of the severity of the hazard associated with the described condition. In addition, these
warning labels will be found throughout this document in conjunction with operational procedures
and descriptions of other conditions that have associated hazards. It is essential that all personnel
associated with the operation and maintenance of this machinery read and understand the Safety
section.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury, or
property damage.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
7
EMERGENCY STOPS
Use the emergency stops if a situation demands that the winch stops immediately. All personnel
should be instructed where the emergency stops are located. There are emergency stops at the
following locations:
Figure 2 Electrical cabinet located on winch
Figure 1 Remote control (option)

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
8
NORMAL OPERATIONS
Before starting operations, perform the following:
Perform a visual inspection of the winch.
Confirm there are no personnel within the working area of the winch.
Electromagnetic Interference (EMI)
Cardiac pacemakers are known to be susceptible to strong electromagnetic fields. The
electromagnetic interference created by the dynamic braking process can constitute a mortal
danger to users of implanted pacemakers.
Entrapment hazard
The winch is equipped with multiple moving parts that may rotate in opposite directions and
therefore constitute an entrapment hazard.
Material Safety
Refer to section for information regarding the safe use and disposal of the products recommended
by the manufacturer for the use and maintenance of the winch.
Personal Protective Equipment (PPE)
Operating a winch or working near an operating winch is a hazardous environment. Adhere to the
vessel’s safety measures regarding personal protective equipment.
Operator
Use a trained operator familiar with the winch operations. The operator should read and
understand this manual before operating the winch.
Safe and controlled operation
The winch is a complex machine that dispenses tremendous forces. These forces can be
destructive to the winch itself. Continuous use of the winch at its maximum capacities can
significantly reduce its performance and working life and create a dangerous hazard.

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
9
MAINTENANCE
Only certified electricians or qualified personnel should maintain or perform repairs to the
electrical systems.
Only certified hydraulic technicians or qualified personnel should maintain or perform
repairs to the hydraulic systems.
Only certified mechanics or qualified personnel should maintain or perform repairs to the
mechanical systems.
To maintain the warranty for the full warranty period, parts must be replaced with OEM
equipment specified in this document or by SH Group.
Do not make repairs while the winch is in operation.
Electrical maintenance and repairs must only be performed with the power disconnected
at the circuit breakers at the Power Supply Cabinet.

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
10
RESTRICTIONS
INTENDED USE OF THE WINCH
The winch is a single drum electrical winch for the specific purpose of lifting and deploying of
oceanographic and hydrographic equipment .
UNINTENDED USE OF THE WINCH
The winch must not be subjected to loads or functional demands exceeding those of section 4
“Winch basic specifications”, Mechanical, hydraulic and electrical modifications may only be made
to the winch with the prior written consent of SH Group. Unauthorized modifications will
unconditionally void the warranty and SH Group disclaims responsibility for the functionality and
safety of the winch, as it may no longer meet the applicable directives.
REQUIREMENTS FOR THE OPERATOR
The operator must read and understand this manual thoroughly before using the winch and
furthermore be trained in handling the winch. SH Group offers a training program if this is needed.
Refer to the Contact Information at the front of this document.
REQUIREMENTS FOR OTHER PERSONNEL
Personnel performing repairs and maintenance on the winch and personnel working in close
proximity to the winch must read and understand section 2 Safety.

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
11
WINCH BASIC SPECIFICATION
Type: Ocean Enviro 10.4LV
Performance:
Line pull 1 layer (SWL)
12 KN.
Speed 1 layer @ 50Hz
36 m/min
Speed 1 layer @ 60Hz
42 m/min
Motor size
9/10,4kW
Voltage level
400/440 V –50/60Hz
Overall Dimension:
Width.
1780 mm
Depth.
1500 mm
Height excl. sea fastening brackets.
1500mm
Drum:
Diameter
490 mm
Flange diameter
940 mm
Length.
970 mm
Weight approx.:
Excl. umbilical and slip ring
1100 kg
Level wind:
Direct driven
Electrical/Mechanical

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
12
OVERVIEW
Figure 3-Winch seen from umbilical side (width)

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
13
Figure 4- Winch seen from left side

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
14
DESCRIPTION OF PRODUCT
The winch described is produced on SH reference SHG-000574.
The drum is mounted directly onto a Bevel helical gearbox and is mounted with an electric
asynchronous motor, which is controlled by a frequency converter. The motor has a built in
electric disc brake. The drive motor has a thermostat to protect the windings. It will trip the motor
if winding temperature exceeds 140°C. The motor also has a cooling fan that activates and
deactivates as required.
When the winch pays out umbilical, the motor acts as a generator and produces electric power.
The power generated by the winch is burned off in the “brake resistor bank”.
During lowering of a load or deceleration, the frequency converter sends the current to the brake
resistors, burning off the energy.
The winch has 2 basic working modes on which all functions are based.
1) Local mode
2) Remote mode (option)
LOCAL MODE
In local mode, the winch is controlled manually and can only be operated from the main control
panel. Use the “Pay In/Out” button to pull the load in or out. Use the “Speed Control” button to
adjust the speed of the load.
REMOTE MODE
In remote mode, the winch is operated from the enclosed remote control panel. Use the “Pay
In/Out” joystick to lower or raise the load. The joystick has a built in adjustable speed control to
control the load.
The frequency converter uses 1000Volts. Wait at least 15 minutes before working with electrical
parts. (See also data sheet)

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
15
LEVEL WIND
The winch is equipped with an electronical or mechanical controlled level wind to aid spooling of
the umbilical on the drum.

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
16
INSTALLATION
This chapter will guide you through the installation of the winch. It handles the physical
installation regarding lifting and mounting of the winch. The installation should only be carried out
by skilled personal.
Before any installation, the safety instructions in chapter 2.5 “Safety” must be read and followed.
PRE-CHECK
Before any start up, all listed parts below must be present and proper installed according to this
chapter. This is to ensure working safety and performances set out in the specification. All parts
must be checked for damages caused by transportation or incorrect handling.
Check list
No.
Description
Checked
1
Winch, including tarpaulin.
☐
2
Remote control panel.
☐
3
Additional cable for remote control (if ordered).
☐

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
17
LIFTING
When lifting the frame make sure, that the structure is free of all external connections and all
lifted parts are safely fastened to the frame.
The winch is ready for lifting, when wire slings are mounted to lifting eyes, shown in pictures
below.
Top view

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
18
Max Gross:.1100 kg Excl. umbilical and slip ring
Side view

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
19
PHYSICAL INSTALLATION OF WINCH
Mounting should only be made by skilled personal.
The winch must be mounted with four bolts to a solid foundation. We recommend M16; A4
stainless steel nuts (class 80)
Afterwards the installation, the procedure below should be carried out
Moving parts
- Inspect all moving parts for correct freely operation without any obstructions.
Inspection
- Do a visual inspection according to section 17.1 “Planned preventive maintenance”.
Grease if necessary.
4 x M16 A4 stainless bolts

User Manual
Rev. A Ocean Enviro 10.4
SEPRO TECHNOLOGY A/S Strandgata 147, P.O. Box 425, N-4304 Sandnes, Norway E-mail: [e-mail]
Web: www.seprotechnology.com Phone: [phone] Organisasjonsnummer: NO 867 188 592 MVA Group
20
CONNECTIONS
External connections (electrical)
The electrical power requirements are:
Voltage: 400(440) V A/C
Frequency: 50 Hz or (60 Hz)
Please note that the winch is designed for 400 V A/C/50 Hz power supply. If the winch is
connected to a 440 V A/C/60 Hz power supply, there will be a 20% increase in speed.
The picture below show the connection point in the main cabinet.
Before turning the power on the first time, the voltage has to be measured and found correct.