EL elmeta mds 50 User manual
Metal detector ELMETA® MDS 50
en
BEA--250127-EN-09
Operating manual
1. Safety 2
2. Function 3
3. OperatingdeviceRT5020/DO50.. 4
3.1 Displays 4
3.2 Keys 5
3.3 Basicoperationinsetupmode 6
3.4 Settingthemetaldetectorsensitivity 7
3.5 Instructionsfordailyuse 8
4. Adapterplate 8
5. Assembly 10
6. Installation 12
7. Commissioning 13
8. Parameters 15
9. Errorlocationinstructions 17
10.Maintenance 18
11.Spareparts 19
11.1ExchangeofamplierVK5020 19
12.Technicaldata 21
2/22 BEA--250127-EN-09
ELMETA®MDS50
MetaldetectorMDA010.mayonlybeusedtoscantextiles.
MetaldetectorMDS50locatesmagneticandnon-magneticmetal
particlesonmovingwebs.Itissuitablefordrytextilematerialsand
non-wovensupto4mmthick.Thewebspeedmayliebetween3and
200metersperminute.
Onlyusethemetaldetector
- wheninatechnicallyperfectstate
- forapprovedapplications
- takingintoaccountthesafetyrecommendationsandpossibledan-
gerslistedintheoperatinginstructions.
Workrelatedtotheoperation,conversionorsettingofthemetal
detector,itsmaintenanceandrepairmaybecarriedoutbyqualied
personnelonly.PleaseobservetheON/OFFswitchingproceduresin
theoperatinginstructions.
Lookafterthisoperatingmanualcarefullyandmakesureitisavail-
abletopersonnelatalltimes.
Theoperatingmanualispartofthepackageandshouldberead
carefullypriortomounting,operationandmaintenance.
Nevertouchtheedgesofmovingwebs.
Nevertouchliveparts.
Whenmountingthemetaldetector,thesafetyclearancesstipulated
bythelocallyapplicableandprofessionalsafetyregulations(e.g.
ISO11111,EN292,EN349)mustbeobserved.
Theprobemustnotbemechanicallystressed.Itmustnotbeused
eitherasaladderorsupportduringservicingorasadepositingsur-
face.
Runelectricalleadsaccordingtotheattachedwiringdiagram,ob-
servingthecross-sectionandprotectioninstructions.Runsignal
leadsawayfromnoisyorheavycurrent-carryingleads(e.g.motor
cables).
Pleaseensurethat:
- electricalcomponentswithoutenclosuressuchasswitchpanels
orcommanddevicesareprotectedaccordingtothelocallyappli-
cablesafetyregulationse.g.VDE0100,
- whenrunningelectricalcablesthattheinsulationisnotdamaged
andthecablescorrectlysecuredandprotectedmachineswitch,
Checkthatthemainsvoltagecorrespondstothatspeciedonthe
typeplate.
1. Safety
1.1 Approved applications
1.2 Operating manual
1.3 Safety hints
1.4 Assembly
1.5 Installation
BEA--250127-EN-09 3/22
ELMETA®MDS50
Thewebguidershouldbeoperatedbyqualiedpersonsorsuitably
instructedpersonnelonly.
➜=jobstobeperformed
=importantinformationandinstructions
= text sections due particular attention to assure the safe op-
eration of the metal detector.
MetaldetectorMDS50locatesmagneticandnon-magneticmetal
particlesonmovingwebs.Itissuitablefordrytextilematerialsand
non-wovensupto4mmthick.Thewebspeedmayliebetween3and
200metersperminute.
Themetaldetectorconsistsofaprobeandtwosideparts.Theopen
fabricwidthpassesaccrosstheprobe.Themetaldetectoroperator
panelislocatedinoneofthesideparts.Theconnectionsforthesup-
plyvoltage,CANbusandthevarioussignalinputsandoutputsare
locatedontheotherside.
- Mountingcomponentsforthemetaldetector,consistingofvibra-
tionabsorbersandgroundstraps
- Setofcomponentstoinsulatetherollerswhichsurroundthemetal
detectorwithin500mm.
- Centersupportformetaldetectorshavinganoperatingwidthof
over3000mm
- PowersupplyCN4002
- RESETcable
- OUTPUTcable
- WEBSPEEDcable
- Remote/paralleloperationDO50..
2. Function
2.1 Purpose
2.2 Design
2.2.1 Accessories
1.7 Explanation of symbols
1.6 Operation
4/22 BEA--250127-EN-09
ELMETA®MDS50
Anelectro-magneticalternatingeldiscreatedinthemetaldetec-
torprobingrange.Ifthewebcarriesaforeignmetalparticleoverthe
probe,thealternatingeldisdisturbedandsignaloutput1set.Atthe
sametime,thealarmdisplaysonthesidesgoon,asdoesalarmdis-
play1ontheoperatingpanel.
Signaloutput1maybeusedtostoptheprocessingmachineorto
triggeranopticaloracousticalarm.Dependingonthemetaldetector
conguration,thesignaloutputmayberesetautomaticallyormanu-
ally.
Signaloutput2isusedforthespeed-synchronizedtriggeringonfol-
low-upmachinedevicessuchascalanderrollers,shearingtoolsor
markingsystems.Thesignaloutputissetandresetdependingon
thewebspeedandthedistancebetweenthemetaldetectorandfol-
low-upmachinedevices.
2 1/2-place digital display
Innormaloperation,thedigitaldisplayindicatesthemetaldetector
sensitvity,seel.h.illustration.
Insetupmode,itindicateseitherthedeviceaddress,theparameter
numberorparametervalue,seeexample1.
Givenapermissiblevaluefrom 200 upwardsthe"unitdigit"is
shiftedtotherightandnolongerdisplayed.Thisactionisindicat-
edbytheashingofthenaldecimalpoint,seeexample2and3.
3. Operating device
RT 5020/ DO 50..
3.1 Displays
0.5 Deviceaddress
Parameternumber
Parametervalue
Example 1: Example 2:
Withparametervaluesover199,the
thirdplaceisindicatedbyaashing
decimalpoint
Example 3:
Withparametervaluesover999,the
fourthplaceisindicatedbyaashing
decimalpoint
Exampleparametervalues200to209 Exampleparam.values1560to1569
.17.
50
20. 156.
5
2.3 Operating principle
BEA--250127-EN-09 5/22
ELMETA®MDS50
Operating voltage display +5 V DC
Thedisplaygoesonwhenvoltageissuppliedtothecontrolelectron-
ics.
Alarm displays 1 and 2
Thedisplaysindicatetheswitchingstatusofthesignaloutputs:
- display1goesonwhensignaloutput1isset.
- display2ashesassoonasoutput1issetandremainsillumi-
natedwhensignaloutput2isset(onlywhensignaloutput2is
congured).
Bothdisplaysashduringsystemadjustment.
LED illuminated bar
TheLEDilluminatedbarindicatesthesignallevel.Innormalopera-
tion,oneorseveralgreenLEDsarealwaysilluminated.Iftheweb
movesaforeignmetalobjectacrosstheprobe,theyellowandred
LEDsgoon.Thelargerthesizeofthemetalparticle,thegreaterthe
numberofLEDsthatlightup.
Themaximumsignalvalueistemporarilystoredsothatevenfast
signalsmaybestored,i.e.oncethemetalparticlehaspassedover,
theLEDthathadindicatedthemaximumvalue,remainsilluminated.
ThentheLEDstotheleftgoononeaftertheotheruntilonlythe
greenLEDsareilluminated.
AllLEDslightup(approx.60sec.)duringasystemadjustment.Once
thishasbeencompletedsuccessfully,onlyoneorseveralgreen
LEDsareilluminated.
Alarm indicators on the side frame
Thealarmindicatorsonthesideframesofthemetaldetectorshine
whensignaloutput1isset.
Increase/decrease value keys
Innormaloperationthesekeysareusedtoincreaseordecreasethe
sensitivityofthemetaldetector.
Insetupmode,theparameternumbersorvaluesareincreasedor
decreased.
RESET key
Usethiskeytoresetsignaloutput1providedthatthemetaldetector
isconguredaccordingly.Thekeyhasthesamefunctionasthein-
putsofthesamename.
SETUP key
Onitsown,thesetupkeyhasnofunction.
Inconjunctionwiththeincrease/decreasevaluekeys,setupmode
maybecalledupandthemetaldetectorparametervaluesdisplayed
andchanged.
12
greenyellowred
Metalparticlesignal
Signalmaximumvalue
LEDilluminatedbar
3.2 Keys
RESET
6/22 BEA--250127-EN-09
ELMETA®MDS50
Start setup mode: rstpressthesetupkeyand
thenadditionally theincreasevaluekey.The
greenLEDonthesetupkeyashes.
Enter device number:Pressandholddownthe
setupkeyandselectparameter0viatheincrease
valuekey.Letthesetupkeygoagainandenter
thedevicenumberusingeithertheincreaseor
decreasekey(devicenumbersarespeciedinthe
blockdiagram)
Enter group number:Pressandholddownthe
setupkeyandselectparameter1viatheincreae
valuekey.Letthesetupkeygoagainandenter
thegroupnumberusingeithertheincreaseorde-
creasevaluekey(groupnumbersarespeciedin
theblockdiagram)
Select and change parameters:pressandhold
downthesetupkeyandselectthedesiredparam-
eterusingtheincreasevaluekey.Letthesetup
keygoagainandenterthedesiredparameter
valueusingeithertheincreaseordecreasevalue
key.
The incorrect changing of parameters may
impair the function of the entire system!
Select expanded setup mode:selectdevice
numberX.5,thenpressandholddownthesetup
key,nowselectparameter3usingtheincrease
valuekey.Letthesetupkeygoagainandenter
parameter42usingtheincreaseordecrease
valuekeys.Thenselectanotherparameter,e.g.
parameter4.ThegreenLEDonthesetupkeywill
goon.
Quit setup mode:selectdevicenumberX.5,then
pressandholddownthesetupkeyandselectpa-
rameter3viatheincreasevaluekey.Letthesetup
keygoagainandenterparametervalue1using
theincreaeseordecreasekey.Pressandhold
downthesetupkeyandpresstheincreasevalue
keyonce.Letthesetupkeygoagain.
Startsetupmode
+
+
+
or
+
or
+
or
or
+
or
+
Xservesasaplaceretainer
Enterdevicenumber
Entergroupnumber
Selectparameter
Changeparametervalue
yes
Expandedsetupmode
no
Parameter
value
modiable
yes
no
Quitsetupmode
Selectfurther
parameters
Para -
meter
value
Para-
meter
3.3 Basic operation in setup
mode
Insetupmode,theparametersofE+LCANdevicesmaybedis-
playedandtoacertainextentchangedaswell.Setuporexpand-
edsetupmodeisaccessedwiththehelpofanE+Lcommand
deviceDO....oroperatingpanelRT.....
BEA--250127-EN-09 7/22
ELMETA®MDS50
EachCANdevicehasitsownCANaddressunderwhichitmaybe
selected.Thesearespeciedinyoursystemwiringdiagram.The
CANaddressconsistsofagroupanddevicenumber,e.g.0.5.
Therstnumberisthegroupnumber,thesecondthedevicenum-
ber.
Thedigitaldisplayindicateswhethertheselecteddeviceisfea-
turedinthecontrolloop.Aminussign("-")infrontofthedevice
numbermeansthatthesaiddeviceisnotfeatured.Ifanonex-
istentdeviceisstillselected,allthedecimalpointswillashand
furtherentriesareimpossible(selectanew,existingdevice).
Thesensitivityofthemetaldetectormaybechangedusingthein-
crease/decreasevaluekeys.Thedisplayshowsthechosensensitiv-
ityinmgFe(Ferum),thedistancewebtometaldetectorbeing1mm.
Works setting: 5 mg Fe
Ifthevalueisdecreased,thereactionsofthemetaldetectorare
moreresponsive.(1mg=max.sensitivity,40mg=min.sensitivity).
Thefollowingcircumstancesmayrestrictanincreaseinsensitiv-
ity:
- disturbancesintheoperatingvoltage,
- potentialelectromagneticeldsinthevicinityoftheprobehead,
- probeheadvibrationsduringoperation,
- metalresidueinthewebcausedbypre-treatinginmetallicbaths
(e.g.withironorcopperoxides,titaniumoxidesorzincnitrates).
Itisrecommendedtoadjustthesensitivitywhenthemachineisat
astandstillasarealignmentoftheamplierwillbestartedifsen-
sitivity20/21mgFeisexceededorfallsshort.Themetaldetector
isnotoperationalduringalignment,thealarmdisplaysontheside
frameswilllightred.Alignmenttakesabout30seconds.
Adjustthesensitivityofthemetaldetectorasfollows:
➜Connectthemetaldetectortotheoperatingvoltagesupply.
➜Moveawebpreparedwithmetalparticlesovertheprobehead.
Thewebmustlieonthesameplaneasitwillsubsequentlypass
overtheprobehead.
➜Setthemetaldetectorsensitivityusingtheincrease/decrease
valuekeys.Thesensitivityshouldonlybesetashighastoallow
onlythegreenorbriey,amaximumofuptotwoyellowLEDs,to
lightup.IftherstredLEDgoeson,amessagewillbesent.
3.4 Setting the metal detector
sensitivity
5
8/22 BEA--250127-EN-09
ELMETA®MDS50
Themetaldetectorisreadyforoperationoneminuteafterithas
beenenergized.
Thewebshouldnotcovertheoutmost20mmoftheprobesur-
face,astheseprobesectionsdonotdetectanymetalparts.
Testthecorrectoperationofthemetaldetectordailybeforestart-
ingthemachine.Forthispurposeintroduceametalparticlexed
toaplasticrodintothesensingrangeofthedetectorandcheck
whetherasignalistriggered.
Theprobeheadmustnotbemechanicallystrained.Itmaynotbe
usedeitherasaladderorsupportduringserviceworkorasade-
posingsurface.
24V DC
Connectorforlinkingtotheoperatingvoltageof24VDC,powerin-
putapprox.36W(dependingonlength).
CAN
ConnectorforlinkingtoaCANbus.
ThetotallengthoftheCANbuslinemustnotexceed200meters.
BothendsoftheCANbuslinemustfeatureaterminatingresistor
connector.
TheLEDindicateswhethertheCANbuscardinthemetaldetector
isworkingproperly.IfthegreenLEDgoeson,therearenomalfunc-
tions,iftheLEDlightsupred, thereisa malfunction.
RESET
Connectorforlinkingtoapotential-freeexternalpushbuttonusedto
resetsignaloutput1.TheinputhasthesamefunctionastheRESET
pushbuttononthecommanddevice.
WEB SPEED
Connectorforlinkingtoanincrementalencoderusedtodetectthe
webspeed.Theincrementalencodersignalisrequiredforevaluating
signaloutput2.
Recommendedmeteringwheelcircumference0.5m,100pulsesper
revolution
OUTPUT
Connectorforlinkingtosignaloutputs1and2,the"operational"-indi-
cationoutputandafurtherresetinput.
Signaloutputsmaybeconguredviaparameters,seecommis-
sioning.
4. Adapter plate
3.5 Instructions for daily use
BEA--250127-EN-09 9/22
ELMETA®MDS50
- Signal output 1
Theoutputissetwhenthemetaldetectorregistersanalienmetal
object.Itmaybeusedtostoptheprocessingmachineortotrigger
anopticaloracousticalarm.Thesignaloutputmayberesetauto-
maticallyormanuallydependingonthemetaldetectorcongura-
tion.
Workssetting:
Parameter13 =1: 24VOFFwithsignal(closedcircuit)
Parameter14 =0: resetinputmanuallyviatheRESET
keyorinputs.
- Signal output 2
Theoutputisusedforthespeed-synchronisedtriggeringonfol-
low-upmachinedevicessuchascalanderrollers,shearingtools
ormarkingsystems.Thesignaloutputisonlyactivewhencom-
binedwithanincrementalencoderforthewebspeed.Itisset
dependingonthewebspeedandthedistancebetweenthemetal
detectorandfollow-upmachine.Itisresetautomatically.
Signaloutput2isdeactivatedexworks.
Workssettings:
Parameter16 =0: 24VONwithsignal
Parameter17 =0: distancefrommetaldetectortoliftingpoint
Parameter18 =0: distanceaslongassignaloutput2isset
- Operational
Theoutputissetafterautomaticadjustmentiscompleted(+24V).
- RESET
Theinputisintendedfortheconnectionofanexternalcontactthat
mayberesetbysignaloutput1.Theinputhasthesamefunction
astheRESETpushbuttononthecommanddevice.
10/22 BEA--250127-EN-09
ELMETA®MDS50
Please observe the locally applicable and professional safety
and accident prevention regulations.
➜OnlytransportmetaldetectorsintheiroriginalE+Lpackaging.
➜Checkthemetaldetectorfordamage.
➜Disposeofpackagingmaterialinthepropermanner.
Decisivefactorsinthedetectionofmetalparticlesarethematerial
theyaremadeof,theirweight,shape,distancetothedetectorhead
surfaceandspeed.
Thefollowingtableshowstypicalvaluesforasensitivity of 2 mg
Fe,webspeedbeing3to200m/minandwebwidth(AB)ofupto
3600mm.
Sensitivitydeterioratesconsiderablywhenthedistanceofthe
metalparticlestotheprobeheadsurfaceincreases.
Typical sensitivity at 2 mg Fe:
Lengthwise Transverse Vertical
Probe head surface
Web
Positionofneedle-likemetalparticles
5. Assembly
5.1 Transportation and un-
packing
5.2 Application instructions
Cube-shaped metal particles
Distancetoprobehead
surface
Rustpr.steelA2
1.4301
SteelST37
1.0036
Aluminium
3.1645
Copper,electro-copper
2.0060
1mm approx.50mg approx.2mg approx.5mg approx.10mg
Needle-shaped metal particles
Distancetoprobehead
surface
Steel1.2206
lengthwise
Steelv1.2206
transverse
Steel1.2206
vertical
1mm
5mm
approx.2mg
approx.5mg
approx.5mg
approx.20mg
approx.2mg
approx.5mg
Inthecaseofneedle-shapedmetalparticles,sensitivityisaddition-
ally dependentonthepositioninwhichthemetalneedlespassover
theprobeheadsurface.
BEA--250127-EN-09 11/22
ELMETA®MDS50
Theprobeheadmustnotbemechanicallystrained.Itmaynotbe
usedeitherasaladderorsupportduringserviceworkorasade-
positingsurface.
5.3 Important for assembly
Webposition
Angle<5°
horizontal
(probehead
outtotheside)
horizontal(probeheadupwards)
Angle<5°
- Themetaldetectorshouldbemountedinahorizontalposition,
withtheprobeheadfacingupwardsorouttotheside.Seegs.on
leftandabove.
- Thewebmustrunparalleltotheprobehead.Heightuctuations
falsifythemeasuringresult.Fortheheightrefertochapter5.2Ap-
plicationinstructions.Thewebmayalsorestontheprobehead.
Pleaseobserveherebythattheanglebetweenthewebplaneand
thatoftheprobeheaddoesnotexceed5degrees.
- Withwebwidthsfromthreemetersupwards,themetaldetector
mustbeadditionallysupportedinthemiddle.Seealsothetechni-
caldatasection.
- Relativemovements(vibrations)ofthemetaldetectorwithrespect
toothermetalparticlesmaytriggeranincorrectsignal.Thusitis
verymportantthatthemetaldetectorisnotsubjecttovibrations.
Whenmountingthemetaldetector,pleaseusetherubber-metal
vibrationdampersupplied.Thisisequallyimportantwhenmount-
ingacentersupport.
- Twometaldetectorsshouldbeatleast3metersapart.
- Metalpathrollerswithadiameterofupto80mmshouldbelo-
catedataminimumdistanceof500mmtotheprobe.Thisisim-
portantbecauseiftherearecompensatingcurrentsthroughthe
pathrollerstheyinterferewiththecorrectfunctionofthemetal
detector.Incaseofbiggerpathrollerdiametersthedistancemust
beincreasedaccordingly.
Ifforspacereasonsapathrollermustbelocatedclosertothe
metaldetectorthandescribedabove,makesuretoinsulatethe
shaftofthepathrolleratthesidepointingtothemachineframe.
- Toallowforhigh-sensitivitysettings,theelectro-magneticalter-
natingeldsabovetheprobeshouldbefreefrominterferece.
Interferencesmaybeduetomotorsandtransformers,toreactive
coils,thyristorcontrolsoruorescenttubesandeventoheavily
loadedlines.
Stronglymagnetizedrollersormetalrollerswithanunbalanced
rotationlocatedwithintheimmediatevicinityoftheprobeemay
alsointerferewiththecorrectfunctionofthemetaldetector.
Thesepossibleinterferencesshouldbeavoidedwithinthevicinity
oftheprobe(within2metersaroundtheprobe).
Pre-entryandexitpaths
atleast500mmatleast500mm
Ø80mm
12/22 BEA--250127-EN-09
ELMETA®MDS50
- Ifthewebhasbecomeelectrostaticallychargedduetopreced-
ingprocessingsequences,anionisingrodshouldbelocatedup
streamofthemetaldetectortode-chargetheweb.Electrostatic
chargingarisingthroughthewebtouchingtheprobeheadasit
passesoverisde-chargeddirectlyviathegroundingstripsonthe
metaldetector.
➜Mountthemetaldetector.Dimensions,seedimensiondrawing.
➜Ifthemetaldetectorismorethan3mlong,mountacentersup-
port,seedimensiondrawing.
➜ThepowersupplyCN4002shouldbemountedinatleast2me-
tersdistance.
➜Besuretoinsulateatonesidetheshaftsofmetalrollerswhich
arelocatedwithin500mmaroundthemetaldetector.E+Lhas
asetofinsulatingcomponentsavailable.Seegurebelowand
chapteronspares.
insulating
Example:setofinsulatingcomponents
formetalrollers
Groundingstrip
5.4 Installation
6. Installation Please observe the locally applicable and professional safety
and accident prevention regulations.
➜Runtheelectricalleadsaccordingtotheattachedwiringdiagram.
➜Runsignalleadsseparatelyfromdisturbingorheavycurrentcar-
ryingleads(e.g.motorcables).
➜Connectagroundingstriptoallmountingplatesofthemetalde-
tector,seeg.onleft.
➜Connectmetalgroundingstripstothegroundedmachineframe.
Please ensure when running electrical leads that the insu-
lation is not damaged and the leads correctly secured and
protected.
TheCANbusmustnotexceedamaximumtotallengthof200m.
ItmustfeatureaCANbusterminatingresistorconnectorateither
end.
Mountingplate
Groundingstrip
BEA--250127-EN-09 13/22
ELMETA®MDS50
Themetaldetectoristtedwithapolarityreversalprotectionfeature
atthepowersupplyinputandshortcircuitprotectionattheoutputs.
Theshortcircuitprotectionisonlyeffectivewhentheoperatingvolt-
ageiscorrectlypoled.
➜Disconnecttheoutputsbeforeconnectingthemetaldetectorto
theoperatingvoltageforthersttime.
➜Connecttotheoperatingvoltage(24VDC).
➜CheckviatheoperatingvoltagedisplayortheCANLEDwhether
theoperatingvoltageiscorrectlypoled.Theformermustlightup
green.Swaptheconnectionsifnecessary.
➜Switchofftheoperatingvoltageandreconnecttheoutputs.
Themetaldetectorisnowoperational.Furthersettingsmustonly
beperformedwhenthemetaldetectorisadjustedtotheweb
speed,signaloutput1shouldbecongureddifferentlyorsignal
output2used.
Commissioning points 7.2 to 7.4 should be performed when
the web is at a standstill. Changed parameter values are ad-
opted immediately.
Themetaldetectormaybeadjustedtolesserspeedsonapplications
forwhichtheentirespeedrangeof200m/minisnotrequired.This
settingallowsforimprovedinterferencesuppression.
➜Startsetupmode.Seechapter3.3"Basicoperationinsetup
mode".
➜Selectparameter8andenteravalueequivalenttoapprox.3/5of
youractualmaximumwebspeed.
Example: 130 = 200m/min (worksset)
60 = 100m/min
30 = 50m/min
6 = 10m/min
➜Terminatesetupmode.
➜Startsetupmode.
➜Selectparameter13andsettheoperatingmodeofthesignalout-
put.
0=24VON,withsignal
1=24VOFF,withsignal(worksset)
➜Selectparameter14andsettheRESETfunction.
0=manualresetviapushbuttonorinput(worksset)
Value>0= timewhensignaloutput1isautomatically
reset(max.19.9seconds)
➜Terminatesetupmode.
7.2 Adjusting the metal
detector to the web speed
7. Commissioning
7.1 Checking the polarity
of the operating voltage
7.3 Conguring signal output 1
14/22 BEA--250127-EN-09
ELMETA®MDS50
Signaloutput2isfortriggeringafollow-upmachinedevice.Thesig-
naloutputisonlyactiveinconjunctionwithanincrementalencoder
forthewebspeed.Itissetdependingonthewebspeedanddis-
tancebetweenthemetaldetectorandthefollow-upmachinedevice
(parameters10,11and17).Itisautomaticallyresetaccordingtoa
variablevalue(parameter18).
Onlyonemessagemaybeprocessedatatime.
➜Startsetupmode.
➜Selectparameter10andenterthecircumferenceofthemetering
wheelinmillimeters(max.1999mm).
➜Selectparameter11andenterthenumberofpulsesemittedby
theincrementalencorderperrevolution(max.500).
➜Selectparameter16andsetthesignaloutputoperatingmode
0=24VON,withsignal
1=24VOFF,withsignal(worksset)
➜Selectparameter17andenterthedistance(max.1990cm)be-
tweenthemetaldetectorandthemachinedevice(e.g.liftingpoint
ofacalenderroller).
➜Selectparameter18andenterthedistanceforhowlongsignal
output2shouldremainset(max.199cm).
➜Terminatesetupmode.
Checkthefunctionoftheincrementalencoderwhilethewebis
moving.
➜Startsetupmode.
➜Selectparameter19andcomparethedisplayedandactualweb
speeds.
➜Selectparameter43andchecktheinputsignaloftheincremental
encoderatlowspeed.
0=0V
1=+24V
➜Terminatesetupmode.
Commissioningisthuscomplete
7.5 Check the function of the
incremental encoder
7.4 Conguring signal output 2
BEA--250127-EN-09 15/22
ELMETA®MDS50
TheeldNumber ofthetableshowstheparameternumber,theeld
Name therespectiveabridgeddesignation.TheeldDefault shows
thestandardsettings,Min andMax aretheacceptablelimitvalues.
TheeldAccess specieswhetheraparametermayjustberead(R)
orreadandwritten(R/W).TheeldExplanation describesthefunc-
tionoftheparameter.
Number Name Default Min Max Access Explanation
0 editdevice X.X X.1 X.F R/W Selectequipmentnumber(seeblockdiagram)
1 editgroup X.X 0.X 7.X R/W AuswahlGruppennummer(sieheBlockschaltplan)
2 resetsettings 0 0 2 R/W Workssetting
0=nofunction
1=E+Lbasicsettings
2=presetinternalvalue(default)
3 startservice 0 0 199 R/W Startafunction
0=nofunction
1=resetcontroller
2=saveparameter
4 version - - - R Softwareversion
5sensor adjust
6 sensitivity 5 1 40 R/W SensitivityinmgFe
1=max.sensitivity
40=min.sensitivity(chapter3.4)
7 amplication 5 1 15 R/W Amplicationstagestoadjustampliertothesensing
head(tobemodiedonlyafterconsultationwithE+L)
8 middlewebspeed 130 3 199 R/W Averagewebspeedinm/min
Incaseofslowwebspeedsthevaluecanbereduced
(Filterforfastsignals,chapter7.2).
9web speed adjust (chapter7.4)
10 measurement
wheel
100 100 1999 R/W circumferenceofmeasurementwheelinmm
11 imp./revolution 0 0 500 R/W Pulseperrevolution
0=notransducerconnected
12 output 1 adjust (chapter7.3)
13 normal-invers 1 0 1 R/W Output1
0=24VONatsignal
1=24VOFFatsignal(workssetting)
14 pulsetime 0 0 19,9 R/W Durationofoutputimpulseins
0=resetviainputorkeyRESET
value>0=timeafterwhichsignaloutput1willbe
automaticallyreset
8. Parameters
8.1 Parameter listing MDS 50
16/22 BEA--250127-EN-09
ELMETA®MDS50
15 output 2 adjust (chapter7.4)
16 normal-invers 1 0 1 R/W Output2
0=24VONatsignal
1=24VOFFatsignal
17 distance
out1,out2
0 0 1999 R/W Distancebetweenmetaldetectorandlift-offpointincm
Onlyinconnectionwithapulsetransmitter,
Parameter11>0
18 distanceout2on 0 0 199 R/W Distanceforhowlongoutput2isset,incm
Onlyinconnectionwithapulsetransmitter,
Parameter11>0
19 diagnostics
20 runningtimemeter 0 0 65535 R Runningtimeinh
21 detectedparts 0 0 32000 R Numberofdetectedmetalparticles
22 systemerror 0 0 499 R Aktualsystemerrorr
(willbedisplayedonlyaslongastheerrorisactually
there.Itwillthenbewrittenintoanerrormemory.
parameter23to25)
Errorcode
..0=noerror
..1=operationalvoltagetoolow
..2=operationalvoltagetoohigh
..3=operationalvoltage/emittervoltagetoolow
..4=temperaturetoohigh>85°
..5=sensorsystemdefect
..6=systemcompensationoscillates
..7=systemcompensationtoolittle
..8=systemcompensationtoobig
23 historynumber 0 0 50 R/W Numberofsystemerrorinerrormemory
0=mostrecentsystemerror
50=oldestsystemerror
24 historyerror xx 0 499 R Errorcodeatparameter23
25 historytime xx 0.0 65535 R Workinghouratparameter23
26 supplyvoltage xx 0 100 R OperationalvoltageinV
27 temperature xx 0 100 R TemperaturimVerstärkerin°C
28 ACsignal xx 0 255 R Signalphaserelation
29 DCsignal xx 0 255 R Signalamplitude
30 webspeed xx R Webspeed
Onlyinconnectionwithapulsetransmitter,
Parameter11>0
31 autocalbyready xx 0 32000 R Auto-compensationduringoperation
32 testmode Parameterfortestingandservicepurposes,
obemodiedonlyafterconsultationwithE+L
33 testmodeon-off 0 0 1 R/W TestmodeON-OFF
0=OFF
1=ON
Parameter34-43canonlybemodiediftestmodeis
ON
34 amplicationreal xx 1 100 R/W Amplicationin%
35 integrationtime xx 1 100 R/W Phaseerrorintegrationtimein%
BEA--250127-EN-09 17/22
ELMETA®MDS50
36 reserve
37 switchlimit xx 30 115 R/W Switchlimit
38 integrationtime
factor
2.0 1.0 4.0 R/W Factorforsettingtheintegrationtimefactor
39 transmitteron/off 1 0 1 R/W TransmitterON-OFF
0=OFF
1=ON
40 readyout xx 0 1 R Output"equipmentready"
1=Outputactive
41 output1 xx 0 1 R Output1"reportingofparticles"
1=Outputactive
42 output2 xx 0 1 R Output2"control"
1=Outputactive
43 lampon xx 0 1 R Output"pilotlamp"
1=Outputactive
44 resetinput xx 0 1 R Entry"resetexit1"
1=Entryactive
45 webspeedinput xx 0 1 R Entry"Pulsetransmitterwebspeed"
1=Entryactive
46 noisewith 4.0 1.0 10.0 R/W Signallter
47 resettime 250 50 1000 R/W Signallter
48 actual Parametersfortestandservicepurposes,
tobemodiedonlyafterconsultationwithE+L
49 DClevel 64 20 255 R/W DCsignallevelforautomaticcompensation
50 DCdelta 8 4 100 R/W DCsignalwindowforautomatiacompensation
51 autocaltime 6.0 4.0 10.0 R/W Timewindow"automaticcompensationnished"
52 autocalerrortime 1.5 1.0 10.0 R/W Timewindow"automaticcompensationstart"time
53 webspeedincount xx 0 32000 R Pulsecounterwebspeedcount
9. Error location
instructions
The sig nal cannot be cancelled.
➜Reducethesensitivity.
➜Checkthebardisplay.Checkwhetherthesignalistriggeredby
externalelectromagneticalternatingelds,e.g.ofelectro-motors,
transformersoruorescentlamps.Ifthisisthecase,mountthe
probeheadatleasttwometersawayfromtheformer.Ifneces-
sary,selectanothermountinglocation.
➜Checkthegroundingstrips.Theymustbelocatedonclean,rust-
freemetalonthegroundedmachineframe.
18/22 BEA--250127-EN-09
ELMETA®MDS50
.2.2. systemerror 0=noerror
1=operatingvoltagetoolow
2=operatingvoltagetoohigh
3=operating/transmittervoltagetoolow
4=temperaturetoohigh>85°
5=sensorsystemdefective
6=systemadjustmentcausesoscillation
7=systemadjustmenttoolow
8=systemadjustmenttoohigh
9.1 Error messages param-
eter 22
10. Maintenance
Insufcient sensitivity.
➜Ifthesensitivityhasalreadybeenreducedduetoelectro-magnet-
icinterferenceelds,mounttheprobeheadatleasttwometers
awayfromtheformer.Ifnecessary,selectanothermountingloca-
tion.
➜Checkthematerial,weightanddistanceofthemetalparticlesand
comparewiththetablesonpage8astowhethertheseparticles
maybedetected.
The system indicates metal particles although none are present.
➜Checkthesupplyvoltage.Ifituctuatesbymorethan±10%,con-
nectthemetaldetectortoanotherpowercircuit.
➜Checktheelectricalleadsfordefects.
➜Checkwhethertheswitchingonofanothermachinehastriggered
thesignal.Ifthisisthecase,connectthemetaldetectortoanoth-
erpowercircuit.
➜Checkwhetherthesignalwastriggeredbyelectrostaticcharging.
Ifthiswasthecase,mountanionisingrodinfrontofthemetalde-
tector.Checkthegroundingstripsonthemetaldetector.
➜Checkwhetherthesensitivityissettoohigh.
➜Checkwhethertheprobeheadsurfaceisdamaged.
The metal detector no longer registers particles in the entire
probing range.
➜Checkthesupplyvoltage.
MetaldetectorMDS50ismaintenance-free.Theprobeheadshould
howeveralwaysbeclean.Depositsincreasethedistancewebto
probehead,therebydecreasingthesystemsensitivity.
Clean the probing surface regularly with a damp cloth. Do not
use solvents.
Due to reasons of operational safety, repairs to the covering
layer and electronic modules should be performed by E+L
only.
BEA--250127-EN-09 19/22
ELMETA®MDS50
LEDsignallamp,red 303533
AmplierVK5020 312836
Setofinsulatingcomponentsforrollers 313556
TheampliersVK5020areindividuallyadjustedtothegivenmet-
aldetector.Incaseyouhavetoexchangeanamplier,besureto
specifyonyoursparepartsordertheID-numberortheordernum-
berindicatedonthenameplateofthemetaldetectorforwhichyou
needthenewamplier.Thisinformationisrequiredtoallowusto
adjustthenewampliertothevaluesoftheoldoneandthusto
guaranteeitsperfectfunction.
Be sure to disconnect the metal detector from the mains
while exchanging amplier VK 5020.
TheamplierVK5020islocatedbehindthecoverplateofthe
metaldetector.
Youmustremovetheplasticcoverandthecoverplateinoderto
replacetheamplier.Proceedasfollows:
Theplasticcoveratthesideofthemetaldetectorissealedwith
Silikon(seeguretotheleft).
➜RemoveSilikonwithaknife.
➜Openfasteningscrews(M4x12)ontheadapterplateandremove
plateverycareully.
➜Detachverycarefullythetwolinestotheindicatorlightsandthe
ribbonlinetotheamplierfromtherearoftheadapterplate.See
guretotheleft.Nowlettheplatehangdown
11. Spare parts
11.1 Exchange of amplier
VK 5020
Plastic
cover
Fasteningscrews
Detachthelines
20/22 BEA--250127-EN-09
ELMETA®MDS50
➜Openthefasteningscrewsontheplasticcover(M4x35)andre-
moveplasticcover.Seeguretotheleft.Ifnecessary,removethe
Silikonwithaknife.
➜Puttheplasticcoveraside.
➜Removetheplatelocatedabovetheamplier.Seeguretothe
left.Theplateisattachedwith4screwsM3x6.
➜Unlocktheplugofthedatalineusinganappropriatetoolandre-
movedataline.Seeguretotheleft.
➜Unscrewearthingconductorfromamplier.
➜Carefullyremoveribbonlinefromamplier,nojerks,tomakesure
thattheplugdoesnotgetdamaged.Useanappropriatetool.
➜Openfasteningscsrews(M3x6)atamplierandremoveampli-
er.Makesurethatnolinegetsdamaged.Seeguretotheleft.
➜Replacebynewamplier.Makesurethatnolinegetsdamaged.
Theampliermustlockintotherailwhenitistotallyinserted(inits
endposition).
➜Alltheothercomponentsmustnowbeassembledinthereverse
orderthandescribedabove.
Makesurethatthereisnolinebetweentheplateandtheprinted
circuitboardwhenxingtheplateabovetheamplier.
➜SealplasticcoverwithSilikon.
Platte
Fasteningscrews
Ribbonline
Earthingconductor Dataline
Amplier
Fastening
screws
Pintedcircuitboard
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