Elecro Engineering TiTANIUM Parts list manual

CE Declaration Of Conformity
Elecro declares that the herewith products or ranges
ELECTRIC SWIMMING POOL HEATER RANGE
Are in conformity with the provisions:
of the ELECTROMAGNETIC COMPATIBILITY directive 89/336/EEC, as amended
93/068/EEC. Controlled by AEMC Measures laboratory—technical report no P96045T
The harmonised standards have been applied: EN 55014—EN 55104
EN 55011
EN 55022
CEI 801-4
CEI 801-2
CEI 801-3
of the LOW VOLTAGE directive 73/23/EEC.
The harmonised standards have been applied
EN 60335-2-35
ELECRO ENGINEERING LTD
Unit 14
Leyden Road
Stevenage
Hertfordshire
SG1 2BW
UK
Tel: [phone]
Fax: [phone]
Website: www.elecro.co.uk
E-mail: [email protected]
© Copyright 2004 Elecro Engineering Limited
GUARANTEE
Your Elecro heater is guaranteed for one year from the date of purchase against faulty
workmanship and materials.
ELECRO ENGINEERING LTD will replace or repair, at it’s discretion, any faulty units or
components returned to the company for inspection. Proof of purchase may be required.
ELECRO ENGINEERING LTD will not be liable in cases of incorrect installation of the
heater, or inappropriate use, or neglect of the heater.
PLEASE READ CAREFULLY BEFORE INSTALLING
Do Not Discard, Keep For Future Reference
Incorrect Installation Will Effect Your Warranty
TiTANIUM
Swimming Pool Heater
Installation Instructions
& Operating Manual

POSITIONING
Your Elecro heater must be screw fixed to a firm base or wall. The heater MUST be
horizontal and upright i.e. with the control enclosure located above the Titanium
flow tube (see diagram below). Under no circumstances should the heater be oper-
ated in any other orientation.
The heater should be installed at a low point in the filtration system. It should be po-
sitioned after (i.e. downstream) of the filter but before (i.e. upstream) of any dosing
or other water treatment plant.
NOTE If the
flow direction
is reversed
(explained
later in this
booklet) the
heater MUST
remain sited
after the filter.
Only clean filtered water
should enter the heater.
NOTES
[Blank Page For Your Notes]

The water entering my pool doesn’t feel much warmer
The temperature gain of the water after it has passed through the heater will be di-
rectly proportional to the volume of water being pumped in relationship to the
power output of the heater.
For example: A 6-kW heater, when connected to a 4000-litre per hour pump, will
produce a lift in temperature of approximately 1.2˚C (almost undetectable to the hu-
man hand). However, as the water being heated is recirculated from a single body of
water, the time required to heat it remains unaffected by the volume of flow. A
popular misconception is that slowing down the flow rate will speed up the heating
process.
It is essential that the pipe work connecting to and from the heater has a minimum
bore (internal diameter) of 1¼’’ (32-mm).
Heater sizes 2-kW through to 12-kW are supplied with 2 hosetail adapters which
allow coupling to flexible pipe work. For ease of installation please use the rubber O
rings supplied, simply roll each O ring over the threaded part of the hosetail adapter
before screwing into the heater.
To assist correct air purging and to ensure the heater remains completely full of
water during operation, the return pipe which carries the water back to the pool must
incorporate a safety loop or kick up in the pipe, installed as close as possible to the
heater (see diagram below).
Note: When coupling to flexible pipe a safety loop can simply be created by routing
the pipe up and over an obstacle.
Remember to use pipe clips to securely fasten all hose connections.
WEATHER PROTECTION
The heater should be installed within a dry weatherproof enclosure.
CAUTION
If the heater is not used during winter months it must be drained to prevent frost
damage.
PIPE WORK

FLOW REQUIREMENTS
Your Elecro heater is factory set to accept input water flow entering on the left and
exiting on the right, this can be reversed by rotating the flow switch 180° (i.e. ½
turn) (see diagram on following page).
ELECTRICAL CONNECTION
The heater must be installed in accordance with the country / regional requirements
& regulations. In any event the work must be carried out by a qualified electrician,
who will provide a certificate of conformity upon completion of the work.
The power supply must be fitted with a RCD.
Cable section: should be calculated at 5-amp / mm² for distances up to 20 metres
(these sections are indicative and should be checked and adapted if necessary for
cable lengths over 20 metres).
POWER REQUIREMENTS
Power Output Volt (V) Amp
2-kW 230 9
3-kW 230 13
4.5-kW 230 20
6-kW 230 27
9-kW 230 40
12-kW 230 53
15-kW 230 66
18-kW 230 79
3 Phase
9-kW 400 13
12-kW 400 18
15-kW 400 22
18-kW 400 26
Possible Cause 3.) Insufficient Flow.
Confirm this by running the system with the cartridge removed from your pump &
filter unit, this will supply the heater with the maximum flow rate your unit is capa-
ble of. If the heater then switches on (i.e. red light on) a blocked cartridge can be
confirmed to be the cause. The cartridge should be cleaned or replaced.
If using a sand filter check the pressure indicator on your sand filter and back wash
if necessary
Note; In some cases the high limit thermostat tripping and a low flow rate can be
linked; When a filter becomes choked air can be drawn into the filtration system and
become trapped inside the heater so causing the thermostat to trip.
Possible Cause 2.) The high limiting thermostat has tripped.
Remedy; remove button cover and press red button to re-set (See diagram below).
If a positive click is felt, the cause of the tripping must be investigated and could be
caused by a debris build up or air pocket trapped inside the flow tube of the heater.
Step 2 - Push the red button
Step 1 - Unscrew the black cover
TROUBLE SHOOTING CONTINUED
No lights appear on the heater when it is switched on
Possible cause: Power Failure external to the heater - Remedy:
Check any fuses, RCD or other switch components installed in the supply cable.
NOTE: the heater is not fitted with a fuse.

TROUBLE SHOOTING
A large domestic pool pump of 1-horsepower will draw less than 1-kW in a one
hour period. The conclusion of the test should prove that for example a 6-kW heater
and a ½ horsepower pump will draw between 6.3-kW to 6.5-kW in one hour. It is
impossible for an Elecro heater to waste energy, if it is drawing power then that
power will be turned into heat that will be transferred to the water.
Quick Function Test
Observe the property’s main electricity meter when the heater is on (i.e. red light
on) and then observe it again when the heater is in the standby mode (i.e. yellow
light on). The test should show that the meter is recording more electricity being
used by the heater when the red light is on.
It is impossible for an Elecro heater to waste energy, if it is drawing power then that
power will be turned into heat that will be transferred to the water.
Accurate Function Test
If a more accurate test is required to confirm that your Elecro heater is delivering
the specified heat output, two electricity meter readings will need to be taken from
the property’s main electricity meter, with an exact one hour interval (i.e. take one
meter reading and then a second reading exactly one hour later). Then by subtract-
ing the first reading from the second reading the number of units (kilo watts kW)
consumed can be calculated. Note that your Elecro heater is also rated in kW hours.
The pool pump and heater will need to be running continuously during the test (i.e.
with the heater red light on).
To avoid inaccurate results when performing this test, it is important to refrain from
using other high current drawing appliances in the property (such as tumble dryer,
showers etc).
Heater will not switch from standby to on (red light)
In most cases this will be the result of one of the following not being met.
Possible Cause 1.) The set point temperature has been achieved.
To confirm - increase the set point value by turning the temperature set point dial to
a value greater than the current water temperature.
The flow rate of water entering the heater must not exceed 13,000-litres per hour
(2,860 UK gallons per hour). A higher flow rate will require the installation of a by-
pass to prevent damage to the element(s).
The heater will not operate with a flow rate of less than 1,000-litres per hour (220
UK gallons per hour).
WATER QUALITY
The water quality must be within the following limits:
PH 6.8-8.0
Chloride Content MAX: 150-mg/litre
Free Chlorine: 2.0-mg/litre
Total Bromine MAX: 4.5-mg/litre
Elecro Titanium heaters are suitable for use on saline (salt) water pools.
Warning!
The flow switch paddle can be damaged when reversing the flow direction if it is
lifted by more than 5-mm from its housing and turned with force. If the flow switch
has been rotated it is important to ensure that it is finally locked in the correct orien-
tation perpendicular (at right angles) to the flow of water.

Setting Up - The Outer dial will need to be set to the current time (when the heater
has been installed and has a constant power supply). Rotate the minute hand slowly
in a clockwise direction, until the correct hour is located at the tip of the arrow
printed on the dial. See Figure 1 below.
Please note that the outer dial is printed with the 24 hour clock i.e. 8:00 am = 8 on
the dial. 8:00 pm = 20 on the dial.
Programming Switching Times - Once the outer dial has been set to the current
time you will need to position the appropriate tappets to your required on and off
times. The factory set position of all tappets is in the off position, to change any
tappets to the on position they must be switched away from the clock face.
See Figure 2 Below.
Manual Override - Your 24-hour timer is also fitted with a manual override
switch that is built into the face of the dial illustrated in Figure 1 (top of page). This
switch has 3 positions which are explained in the table on the following page.
Programming Guide
24 HOUR TIMER (If Fitted)
Figure 2
Minute Hand (pointing to arrow printed on dial)
Outer
Dial
Override
Switch
Figure 1
Tappet Upon completion of the installation, run the water-circulating pump to purge the
system & heater of air (i.e. Remove any trapped air in the system & heater).
On initial power up of the heater the amber light should illuminate. Only when the
water circulating pump is operational and delivering in excess of 1,000-litres per
hour of flow (220 UK gallons), and the temperature set point dial is set to a value
higher than that of the water temperature will the red indicator light click on and the
amber indicator light off. In this mode the heater is on and heating.
Q = How long will it take to heat my pool?
A = Assuming no heat losses, and a heater sized in the ratio 1.5-kW per 1,000-
gallons of water (4,545-litres): it will take 2 days of continuous running to raise the
temperature of a pool from tap temperature to swimming temperature.
Heat loss will slow the heating process, particularly during periods of cold weather,
hence the higher the water temperature is to be maintained above average ambient
air temperature, the slower the heating process will become. The only influencing
factors are the level of insulation and the sighting of the pool with regard to wind
shelter.
Important - The manual override positions are a fixed selection - i.e. the output of
the 24 hour timer will remain ON or OFF (as selected), until the switch is returned
back to the ¥(middle) position.
Useful advice: To reduce running costs and speed up the heating process ;
Insulate the pool wherever possible. A floating solar cover is an essential
minimum to retain heat.
Switch Position Function
I = Top Position Manual Override = ON: In this position the time clock is
by-passed, and will not affect the operation of the heater.
¥= Middle Position 24 Hour Timer = ON: Timed Operation Only.
0 = Bottom Position Manual Override = OFF: In this position the heater will
not operate regardless of any other settings.
OPERATING YOUR ELECRO HEATER