Electro Max AERO WAGGY User manual

SC ELECTRO MAX SRL
36 Lunca Street, Petrosani
Hunedoara Country, Romania
tel.: [phone]
web: www.electromax.ro
mail: [e-mail]
WAGGY
High Intensity Runway Guard Light
INSTALLATION & MAINTENANCE INSTRUCTIONS
AERO
Waggy - Airport LED Light

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RECORD OF CHANGES
Issue Descripon of changes Author Technical
approval
Approved
for issue
Date of
issue
1

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1. COMPLIANCE WITH INSTRUCTIONS IN THIS MANUAL
The purchaser/user is advised to comply with the instrucons and informaon in this manual and
ensure that all personnel to be associated with the apparatus under this contract are made familiar
with the informaon contained herein.
2. GUIDANCE NOTES FOR USERS ON THE SAFETY OF PERSONNEL
Every employer shall ensure that his employees are informed, trained and supervised and use a
safe system of work to ensure their safety. He is advised to comply with the informaon provided,
to maintain the plant in a safe condion. Electrically skilled personnel may have to gain access
to apparatus that is not completely isolated. The burden of responsibility, for the safety of such
personnel carrying out the work, rests on those under whose authority they act.
3. INSTALLATION, OPERATION AND MAINTENANCE
The purchaser/user is advised to ensure that each piece of apparatus supplied to the purchaser’s
order is correctly installed, in a suitable locaon, by technically qualied and competent persons
experienced in the class of work involved. The rules for ensuring the safety of personnel can be
summarised as follows:-
During normal use, ensure that plant operators:-
• are fully conversant with all controls, parcularly those for emergency shut down,
• comply with safety warning noces and keep all enclosures shut,
• are trained to recognise signs of mal-operaon and know what acon to take in the event of
trouble or diculty
During Maintenance, Tesng etc., ensure that only suitably skilled persons are permied to carry out
work and that they:
• comply with user’s safe system of work and safe working procedures,
• isolate the apparatus completely, where possible, before opening enclosures and starng work,
• are conversant with the informaon provided parcularly on measures relang to their safety,
• recognise the hazards which can arise when working on live apparatus and take all the necessary
precauons,
• comply with all local safety regulaons.
SAFETY ADVICE

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4. VOLTAGES GREATER THAN 50V A.C./120V D.C.
The purchaser/user is advised to ensure that apparatus operang on a voltage greater than 50V
a.c./120V d.c. is isolated and made safe before any work is carried out upon it.
5. APPARATUS SUPPLIED AS LOOSE ITEMS, CHASSIS ETC.
The purchaser/user responsible for installing such apparatus is advised that, when live, it could
constute a safety hazard and relevant safety procedures are necessary.
6. ACCESS TO THE APPARATUS DESCRIBED IN THIS MANUAL
It is the purchaser’s/user’s responsibility to ensure that all personnel obtaining access to the
apparatus are competent and work in accordance with the user’s safe system of work.
Explanaon of symbols
Correct Incorrect Warning Look / See Locaon
Record of Personnel made aware of Safety Advice.
Posion/Job Title:
Signature:
Date:

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1. Introducon ...........................................................................................................................6
1.1 Compliance with Standards ......................................................................................... 6
1.2 Packaging ................................................................................................................7
1.3 Oponal Accessories ................................................................................................7
2. Installaon ............................................................................................................................8
2.1 Low prole frangible bracket ................................................................................8
2.2 Standard 2” O.D. frangible coupling and base plate ..................................................9
2.3 Vercal Alignment ...................................................................................................11
2.4 Electrical Installaon .................................................................................................12
2.4.1 Connecng to a 6.6Amp AGL circuit ..........................................................12
2.4.2 Connecng to a 230/240V AC supply ..........................................................12
3. Maintenance .........................................................................................................................13
3.1 Preventave Maintenance ......................................................................................13
3.2 Troubleshoong and Fault Finding ..........................................................................13
4. Spare Parts ............................................................................................................................14
4.1 Spare Parts Ordering .............................................................................................14
4.2 Spare Parts List ....................................................................................................14
TABLE OF CONTENTS

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The Waggy LED high intensity runway guard light consists of two high intensity yellow LED arrays,
mounted side by side that ash alternately. Typically, runway guard lights are installed in pairs, one
on either side of a taxiway and are used to clearly idenfy taxiway hold posions to pilots.
The Waggy can be supplied in either in a 230/240V AC powered conguraon Order code: AL-026-
48-AM, or a 6.6Amp AGL series circuit Order code: AL-037-48-AM.
The 6.6Amp AGL version will operate with either 3 or 5 step CCRs (2.4-6.6Amp) and the light output
will vary with input current.
The 230/240V version can be supplied with an oponal photocell which will automacally switch the
runway guard light into night mode in low ambient light levels.
1. INTRODUCTION
The APOLLO LED high intensity runway guard light has been designed to meet the requirements of:
ICAO: Annex 14, Volume I - Aerodrome Design and Operaons
FAA: AC 150/5345-53 - Specicaons for runway and taxiway light xtures
AC 150/5345-46c - Airport winter safety and operaons
AC 150/5200-30 - Design and installaon details for airport visual aids
AC 150/5340-30 - Airport lighng equipment cercaon program
MIL-STD-810F Military Standard - Enviromental test methods and engineering guidelines
1.1 COMPLIANCE WITH STANDARDS

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The Waggy LED high intensity runway guard light is supplied in a wooden crate 850mm x 440mm x
400mm. Net weight 41Kg.
1.2 PACKAGING
Photocell (230/240V version only)
Low Profile Frangible Bracket
Standard 2” O.D. frangible coupling and base plate
1.3 OPTIONAL ACCESSORIES

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2. INSTALLATION
2.1 LOW PROFILE FRANGIBLE BRACKET
A level concrete base should be constructed as appropriate for the size of the runway guard light.
A mounng foot can then aached to the base using the appropriate bolts.
780,00
10,00

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2.2 STANDARD 2” O.D. FRANGIBLE COUPLING AND
BASE PLATE
A level concrete base should be constructed as appropriate for the size of the runway guard light.
A mounng foot can then aached to the base using the appropriate bolts.

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Base plate mounng dimensions
218,00
60,00°

10,50
Once the foot has been secured in place, the runway guard light can be inserted and fastened into
place by ghtening the bolts on the foot or coupling. Care should be taken to ensure that the runway
guard light is upright and is aimed towards the centre of the taxiway as shown in gure below
Guard Light to be orientated towards
the taxyway center

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2.3 Vercal Alignment
10mm Wrench
Installaon tools required
The high intensity runway guard light can be adjusted between 0-20 degrees vercally by:
• remove the two locking screws located at either side of the mount
• set the vercal seng to the desired posion
• re-insets the two locking screws into the correct hole and ghten.
Set Screw

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2.4 Electrical Installaon
2.4.1 Connecng to a 6.6Amp AGL circuit
The 6.6A Waggy LED high intensity runway guard light is supplied with a 300mm ying lead and a
factory ed L-823 connector.
The connector can be plugged directly into the secondary circuit of a 100W L-830 ground isolaon
transformer as shown in gure below.
CAUTION: The Waggy LED runway guard light can be supplied in either a 230/240V AC powered
conguraon, OR a 6.6Amp AGL conguraon. Please ensure that you connect the equipment to the
correct supply.
L823 Soket (By Others)
L823 Lead with Plug
2.4.2 Connecng to a 230/240V AC supply
The 230/240V Waggy LED high intensity runway guard light is supplied with a 3-core (3 x 1.0mm2)
1m ying lead. The overall diameter of the cable is nominally 7.5mm.
Connect the free ends of the cable to the proper voltage source.

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3. MAINTENANCE
Interval Task Acon
Daily Check basic operaon Check that all the LEDS are illuminang and that the
unit is ashing approximately 45 mes per minute.
Weekly Check xture alignment
and clean disperser
Check that the unit is aligned correctly and clean the
disperser with warm water, mild detergent and a so
cloth.
Annually Inspect xture and
cabling for deterioraon
Visibly inspect the ng and cabling for
deterioraon.
3.1 PREVENTIVE MAINTENANCE
Situaon Possible reason Soluon
Runway guard light
not illuminang No input power Check input connecons
Only one LED board
is illuminang
loose connecon Check connecons on thecontroller board
LED board fault Replace LED board
Faulty controller board Replace controller board
Runway guard light
appears dim
Faulty day/night sensor
(230/240V model only) Replace day/night sensor
CCR not set up correctly
(6.6Amp version only)
1) Increase brilliancy step on the CCR;
2) Verify that the crest factor of the CCR is not
above 2
Ground transformer
faulty or inadequately
rated
Replace the ground transformer, ensuring that
it is correctly rated
Dirty lens Clean the lens with warm water, mild detergent
and a so cloth.
3.2 TROUBLESHOOTING AND FAULT FINDING

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4. SPARE PARTS
4.1 SPARE PARTS ORDERING
Descripon Qty per Fixture Imagine
Lens – High intensity RGL 2
Gasket – High intensity RGL 2
Waggy RGL LED Array 2
Waggy 230/240 PSU 1
Waggy 6.6A PSU 1
Waggy sun shield 2
Photocell (230/240V version only) 1
4.2 SPARE PARTS LIST
To order spare parts please call atg customer support or your local representave. For contact
details please refer to our website www.electromax.ro

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SC ELECTRO MAX SRL
Lunca 36, 332061, Petrosani, Hunedoara, Romania
tel.: [phone]
web: www.electromax.ro
mail: [e-mail]