Electro-Tech systems 863 Technical specifications

RESISTANCE/CURRENT METER
Model 863/6487
BASIC OPERATING INSTRUCTIONS
10/10

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IMPORTANT
SAFETY INSTRUCTIONS
The equipment described in this Manual is designed and manufactured to operate within defined
design limits. Any misuse may result in electric shock or fire. To prevent the equipment from
being damaged, the following rules should be observed for installation, use and maintenance.
Read the following safety instructions before operating the equipment. Retain these instructions
in a safe place for future reference.
POWER
POWER CORD: Use only the power cord specified for this instrument and certified for the
country of use. If the power (mains) plug is replaced, follow the wiring connections specified
for the country of use. When installing or removing the power plug hold the plug, not the
cord.
The power cord provided is equipped with a 3-prong grounded plug (a plug with a third
grounding pin). This is both a safety feature to avoid electrical shock and a requirement for
correct equipment operation. If the outlet to be used does not accommodate the 3-prong plug,
either change the outlet or use a grounding adapter.
FUSES: Replace fuses only with those having the required current rating, voltage and
specified type such as normal blow, time delay, etc. DO NOT use makeshift fuses or short the
fuse holder. This could cause a shock or fire hazard or severely damage the equipment.
POWER LINE VOLTAGE (MAINS): If the line (mains) voltage is changed or isolated by an
autotransformer the common terminal must be connected to the ground (earth) terminal of
the power source.
OPERATION
DO NOT OPERATE WITH COVERS OR PANELS REMOVED. Voltages inside the
equipment consist of line (mains) that can be anywhere from 100-240VAC, 50/60Hz and
in some equipment, test voltages up to 500VDC.
DO NOT OPERATE WITH SUSPECTED EQUIPMENT FAILURES. If any odor or smoke
becomes apparent turn off the equipment and unplug it immediately. Failure to do so may
result in electrical shock, fire or permanent damage to the equipment. Contact the factory for
further instructions.
DO NOT OPERATE IN WET/DAMP CONDITIONS: If water or other liquid penetrates the
equipment, unplug the power cord and contact the factory for further instructions. Continuous
use in this case may result in electrical shock or fire.
DO NOT OPERATE IN HIGH HUMIDITY: Operating the equipment in high humidity
conditions will cause deteriation in performance, system failure, or present a shock or fire
hazard. Contact the factory for further instructions.

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DO NOT OPERATE IN AREAS WITH HEAVY DUST: Operating the equipment in high dust
conditions will cause deteriation in performance, system failure, or present a shock or fire
hazard. Contact the factory for further instructions.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE: Operating the equipment in the
presence of flammable gases or fumes constitutes a definite safety hazard. For equipment
designed to operate in such environments the proper safety devices must be used such as
dry air or inert gas purge, intrinsic safe barriers and/or explosion-proof enclosures.
DO NOT USE IN ANY MANNER NOT SPECIFIED OR APPROVED BY THE
MANUFACTURER: Unapproved use may result in damage to the equipment or present
an electrical shock or fire hazard.
MAINTENANCE and SERVICE
CLEANING: Keep surfaces clean and free from dust or other contaminants. Such
contaminants can have an adverse affect on system performance or result in electrical
shock or fire. To clean use a damp cloth then let dry before use. Do not use detergent,
alcohol or antistatic cleaner as these products may have an adverse affect on system
performance.
SERVICE: Do not attempt to repair or service the instrument yourself unless instructed by
the factory to do so. Opening or removing the covers may expose you to high voltages,
charged capacitors, electric shock and other hazards. If service or repair is required,
contact the factory.

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1.0 INTRODUCTION
The Model 863/6487 is a high-resolution programmable picoammeter containing a ±505V
DC variable voltage source. It provides an ohms function (V/I) with direct readout for
utilization as a wide range resistance meter. It provides a vacuum fluorescent display of
the measured parameters along with analog and digital (RS-232 and IEEE-488) outputs.
A complete set of detailed operating instructions is contained in the Keithley User’s
Manual supplied with each instrument.
The following instructions are limited to the set-up and measurement of resistance or
resistivity utilizing the ETS 800 series resistance/resistivity probes or test fixtures or any
other compatible probes or test fixtures. The cable supplied has been specially adapted
for direct interface with probes equipped with standard .162” banana jacks.
The Model 863/6487 when used as a resistance meter measures over the resistance
range of 0.8 ohms to 5 x 1017 ohms (by V/I calculation). Test voltage is adjustable from 0
to ±505 Volts. Selectable current limits of 2.5mA, 250uA and 25uA for the 50V and 500V
ranges, with a 25mA additional limit for the 10V range are provided. Specified
measurement accuracy is better than 0.6% between 1 x 103to 1 x 1012 ohms after a one
hour warm-up period. The instrument does not use exponents in the readout of
resistance, but rather, the symbols of K for kilohms, T for terohms, etc. TABLE 1 below
lists the relationship between displayed symbols and the corresponding exponents.
Table 1 – Exponential Equivalents
Indicated Range: Exponential Equivalent:
Ω100
KΩ103
MΩ106
GΩ109
TΩ1012
PΩ1015
The instrument is preprogrammed at ETS to provide the most common measurement
parameters required in current EOS/ESD, EIA, ASTM and Military Standards and
specifications. If other test voltages or sampling intervals are desired, the procedures for
reprogramming these parameters are contained in SECTION 4.0 - REPROGRAMMING.

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1.0 CONNECTIONS
Connect the desired probe or test fixture to the Model 863/6487 using one of the setups
shown in Figures 2.0–2,3,4 & 5. The cable schematic is shown Figure 2.0-1.
NOTE: The Keithley 237-ALG-2 triaxial cable is not normally supplied with the 6487 and
is purchased separately and modified by ETS for ease of use in making resistance
measurements. The red and black banana plugs on the triax connector end of the cable
are to be plugged into the Voltage Source connectors (red=HI, black=LO) on the rear
panel of the 6487.
Figure 2.0-1: Cable Schematic
WARNING: Hazardous voltages are present when the OPERate
button is pressed.
The Keithley 6487 uses an interlock system that is designed to prevent inadvertent
contact with hazardous voltages. A safety cover or fixture is strongly
recommended, especially if the equipment is used in a Production environment.
ETS has jumpered pins 1 and 2 of the interlock plug to allow operation when the
plug is inserted into the INTERLOCK connector on the rear panel. As a result, the
operator must be sure to remain clear of the equipment, probe contacts, etc.
when voltage is present (Blue warning light ON.)

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Ground Plane is used when measuring insulative materials per ASTM D257
Insulating Plane is used when measuring static dissipative materials per ESD S11.11
Figure 2.0-2: Surface Resistance/Resistivity
To external
Ground
connection
Ground Plane
Insulating
Plane

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Figure 2.0-3: Volume Resistance/Resistivity
Figure 2.0-4: Point-to-Point Resistance
Conductive
Plan
e
Insulated
Plane
V-Source
Ground
V-Source Not connected
Red cable
supplied with
Model 850
Sense

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Figure 2.0-5: 2-Point Resistance
2.0 OPERATION
The Model 863/6487 is preprogrammed at ETS to measure resistance or resistivity with
either a 10V, 100V or 500V test voltage by selecting one of the three user configurations,
USR0, USR1 or USR2 respectively. (USR0 is programmed as the power-up default
setting.) Other voltages can be easily selected by the user at any time. See SECTION 4.0
of this manual.
The following instructions should be followed to ensure consistent and accurate
resistance measurements:
1. Turn the instrument on by pressing the POWER switch. The display will cycle
through a self-check program. It is recommended that the instrument be allowed to
warm up for one hour prior to use. However, the instrument can be used immediately
after turn on if necessary. If the instrument is used on an ongoing basis the power
should be left on in standby mode (OPERATE switch off.)
2. Place the appropriate test probe on the sample to be measured. Ensure that good
surface contact is made between the probe and the sample.
3. Select a test voltage of either 10, 100, or 500V by selecting USR0, USR1, or USR2
respectively. (Press SETUP, use RANGE up/down arrows to select USR, then press
ENTER.) The instrument is defaulted at the factory for USR0 (10V). See Section 4.1
for selecting other test voltages.

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4. To begin a test and take a reading, press the OPER push button. A blinking dot on
the display will flash each time a sample is taken at an approximately six (6) second
sampling rate that is preset by ETS. If another sampling rate is desired, refer to
Section 4.2 for resetting the RATE value.
AUTORANGE is enabled as the default. With AUTORANGE enabled (AUTO
indicator on), the instrument will automatically adjust to the correct measuring range.
Occasionally, it may be necessary or desirable to utilize manual ranging. When using
manual ranging, choose an appropriate range value based on the voltage source
setting and the expected measured resistance: I=V/R. Press either the ▼or ▲
range pushbuttons to select the desired range. This will automatically disable the
AUTORANGE mode. (Note: The resistance range selected is not shown on the
meter, only the current range is displayed.)
To reinstate AUTORANGE, press the AUTO pushbutton. The AUTO indicator will
light on the display.
NOTE:
When measuring low resistances, the test voltage must be reduced so
that the set maximum current is not exceeded. When this level is
exceeded, the display will indicate OVRFLOW (overflow) or I-LIMIT. To
determine the maximum voltage that can be used, calculate:
V = IR.
= (25x10-3) R (10V or less)
or = (2.5x10-3) R (>10V)
The lowest resistance that can be measured is 0.8 ohms. TABLE 2
lists the suggested voltages for different minimum resistances.
Table 2 – Suggested Test Voltages
5. There is a delay while the instrument measures and calculates the next displayed
value. In addition, there may be an additional delay due to electrification of the
material. This is a charging effect and will depend on the material being measured. It
is more noticeable at the higher resistance ranges. Continue the test until the
readings appear to stabilize. At the conclusion of the test, turn off the voltage source
Resistance Range: (Ω)Test Voltage: (Volts)
0.5 0.01 (25mA)
5 0.10 |
50 1.00 |
500 10.00 |
5K 10.00 (2.5mA)
50K 100.00 |
250K 500.00 |

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by pressing the OPER pushbutton (blue warning indicator off). This returns the
instrument to the standby mode.
NOTE:
The Model 863/6487 reads only measured resistance. Resistivity
probes and test fixtures that have multiplication factors such as the
ETS Model 803B (x10 built-in), must have these multiplication factors
applied to the displayed reading to convert resistance to resistivity.
3.0 REPROGRAMMING
The Model 863/487 is preprogrammed at the factory to enable the user to immediately
place
the instrument into service as a precision wide range resistance meter, meeting most
common resistance and resistivity test specifications.
This section covers reprogramming the instrument to default to other test voltages and
sampling rates. Refer to the Keithley manual for information on reprogramming other
parameters.
3.1 Test Voltages
Open circuit test voltages from 0 to 505 Volts can be selected by the user. The new
values will remain in memory until they are either changed or the instrument is
turned off.
Press either of the VSOURCE up/down arrows to enter the voltage adjustment
mode. Then press either the ◄or ►pushbuttons to move the cursor (flashing
digit). Each digit may then be changed individually by pressing the ▲or ▼
pushbuttons under V-SOURCE until the correct value is obtained. Repeat this
sequence until all of the digits are set to the desired level then press ENTER.
If the current limit prompt appears, in most cases you may skip it by pressing EXIT
after adjusting the voltage.