Electrolux PSR 45 User manual

Noticed'instructions
Instructionmanual
Bedienungsanleitung
Manuale di istruzione
Gebruiksaanwijzing
Bruksanvisning
Instruktionsbog
Brusanvisning
Käyttöohjeet
Instrucciones
Nota de instruçoes
Ο∆ΗΓΙΕΣ ΧΡΗΣΗΣ
FR
GB
DE
IT
NL
SE
DK
NO
FI
ES
PT
EL
PSR
30/45/60
Spiral kneader
10/99GB
1895140
28 3000 01

PSR 01-9/99 PSR 02-9/99
2.11.1
PSR30 PSR45 PSR60
PSR180 PSR220 PSR280
A770 870 835
B1230 1230 1370
C772 772 915
D470 470 470
E1115 1115 1230
F1790 1850 1950
G665 665 665
H1460 1460 1500
a- - 985
b509 509 509
c- - 560
d60 60 60
L1800 1800 1800
I1400 1400 1400
H1760 1760 1760
I685 705 755
II 510 525 635
PSR 03-9/99
2.4
A BCD E FG H I
3220/240
380/415 50 1400 0,75 3,5
241
3220/280
380/480 60 1720 0,75 3,4
1,941
3380/415 50 710/1420 2,8/510/12 12 6,5
3380/480 60 850/1720 2,8/59,5/11 12 6,5
3200/230 50 710/1420 2,8/518/21 20/25 6,5
3200/240 60 850/1720 2,8/515,5/20 16/20 6,5
3220/240
380/415 50 1420 0,94,2
2,461,5
3220/280
380/480 60 1720 0,94
2,361,5
3380/415 50 710/1420 4/7,614/17 20 9,5
3380/480 60 850/1720 4/7,611,5/16 20 9,5
3200/220 50 715/1440 4/7,630/32 32 9,5
3200/240 60 860/1725 4/7,623/30 25/32 9,5
3220/240
380/415 50 1425 1,56,4 3,7
8
42
3220/280
380/480 60 1720 1,55,9
3,46 42
3380/415 50 710/1420 4/7,614/17 20 9,5
3380/480 60 850/1720 4/7,611,5/16 20 9,5
3200/220 50 715/1440 4/7,630/32 32 9,5
3200/240 60 860/1725 4/7,623/30 25/32 9,5
3220/240
380/415 50 1425 1,56,4
3,78 42
3220/280
380/480 60 1720 1,55,9 3,4
6
42
1811188 3 380/415 50 730/1450 4,5/8,115,8/16,316/20 10
1811184 3 380/480 60 850/1720 4/7,611,5/16 20 9,5
3200/220 50 715/1440 4/7,630/32 32 9,5
3200/240 60 860/1725 4/7,623/30 25/32 9,5
PSR 60 EB1
1808718
1811186
PSR 60
1808718
1811184
1811186
PSR 45
1808719
1811184
1811186
PSR 30
1804670
1811180
1811182
PSR GB 10/99
2

PSR 04-9/99
3.1a 3.1b
PSR 05-9/99
3.1c
PSR 06-9/99
6.2
PSR 05-9/99
6.5
PSR 05-9/99
PSR GB 10/99
3

PSR GB 10/99
4

Refer to the numbered drawings
which correspond to the paragraph numbers
Contents
Different models 5
Introduction 5
Installation 5
Use and safety 6
Cleaning and hygiene 8
Fault finding 8
Maintenance 9
Conformity with regulations 11
Electrical wiring diagrams 12
Parts lists - exploded views 18
GB
Different models
-PSR 30 / PSR 180: "Spiral" kneader, capacities: 30 litres liquid,
180 litre bowl, automatic or manual control cycle.
-PSR 45 / PSR 220: "Spiral" kneader, capacities: 45 litres liquid,
220 litre bowl, automatic or manual control cycle.
PSR
1.1
-PSR 60 / PSR 280: "Spiral" kneader, capacities: 60 litres liquid,
280 litre bowl, automatic control cycle.
•Check correspondence of model and characteristics on
identification plate fixed to the stand.
Introduction
1.1DESCRIPTION
•"Spiral" kneaders are designed to knead all kinds of dough
(traditional breads, special bread, Viennese bread or buns...).
These are characterised by their speed of kneading and ability
to handle small quantities.
G"Spiral" stainless steel bar.
HJacks (2 or 4 depending on model).
ICastors.
JBowl drive.
KElectrical housing.
LTool drive.
AUpper hood.
BFascia.
CMechanically welded frame.
DPivoting safety guard.
EStainless steel bowl.
FCentral stainless steel bar.
Installation
Installation of the machine must be carried out by a qualified
person.
2.1DIMENSIONS –WEIGHT (by way of indication) 2.1
- Machine overall dimensions (mm) : B x C x H
- Packaging dimensions (mm) : L x l x h - Packed machine weight (Kg) : I - Net weight (Kg) : II
2.2HANDLING – MOVING
•Kneaders are delivered on a wooden pallet which means that
it can easily be moved using a pallet transporter or forklift.
•To lift the kneader using lifting gear:
- Remove the bung located on the top of the upper hood.
- Screw in the lifting pin which is supplied.
- Then lift the machine, the position of the anchorage will ensure
the balance of the machine.
- Remove the pin and replace the bung
•Ground clearance: using the castors and raising the jacks
(16 and 30 hex keys).
•Narrow passages (doors, corridors…) minimum width c. 700
mm with bowl and guard dismantled.
- Raise the protective guard and dismantle it (4 screws,
screwdriver and 13 hex key).
- Dismantle the tool and central bar (8 screws, 19 hex key).
- Remove the front inspection cover located under the bowl
(2 screws, 13 hex key).
- Dismantle the bowl (6 nuts, 19 hex key).
During handling, take all appropriate precautions
to ensure the kneader does not swing (centre of
gravity G).
PSR GB 10/99
5
2.1

2.3POSITIONING
•The kneaders should be located on a stable, flat floor, which
is sufficiently resistant and non-resonant, and do not normally
need to be fixed to the floor.
•To wedge or level the kneaders screw up or unscrew the
jacks.
•If fixing to the floor is required:
- Provide sufficient space around the kneader for maintenance
access.
- Remove the jacks and counter-sink the fixing feet (ø14, depth
150 mm).
- Preferably fix the kneader with metal expansion bolts (which
have greater resistance to pulling out), and with H M 12 screws
x 100 mm min, braces 40mm in length, M12 washers and H
M 12 nuts protected against corrosion: fixing elements not
supplied).
N.B. : Place a silicon seal around the frame to seal it and to
make cleaning easier..
2.4ELECTRICAL CONNECTION
•Kneaders are supplied with a five-line power cable (3 phases
+ neutral + earth) to be connected according to model.
a)Standard kneaders with motorised bowl 1 speed:
- Provide a 20A 3 phase mains connection, 3 phases + earth.
Cut the neutral wire (blue) on the power cable.
b)Kneaders with motorised variable speed bowl (option).
- Provide a 20A power cable, 3 phases + neutral + earth.
Connect the neutral wire (blue) on the power cable to the
corresponding cable on the socket to power the electronic
variator.
DFrequency (Hertz).
EMotor speed (rpm).
FNominal power (Kwatt).
GNominal current (Amperes).
HCalibre of the protection fuse for the electric line
(Amperes).
IIndicative electrical consumption (Kwatt/hour).
•Check the direction of rotation of the tool:
- Anti-clockwise , see arrow on tool hub.
•If the direction of rotation is reversed, change over the 2 phase
wires on the power plug.
•Adjusting the current on the thermal relays protecting the motor:
- These are factory set, according to the nominal rated value
shown on the motor, corresponding to each speed (see column
G of table 2.4).
Earthing compulsory using the green/yellow wire.
•The installation should be protected using a differential circuit-
breaker and one fuse per phase of the calibre in column H of
the characteristics.
•Motor characteristics:
AMotor code.
BNumber of phases (3 three phase)
CNominal power in volts (value, range).
3.1c
2.4
Use and safety
3.1OPERATION – SAFETY
•User safety is ensured by:
- Protection of the tool’s work area using a guard which is
electrically locked whose opening shuts off rotation of the
tool in under 4 seconds.
- Use of the guard’s access zone located opposite the tool to
add products or scrape the bowl at the end of the working
cycle.
- Covering of transmission parts.
- A "no volt" release which means that the START button must
be used to re-start the machine following a stoppage.
- Following the instructions of this user manual, cleaning and
maintenance of the machine.
•Normal start-up of the kneader is possible if:
- The safety guard is lowered.
- The isolator switch is in the I position and the powered up
and the power on lamp is lit (depending on model).
- The timers are in continuous position or set for timed operation.
1) The manual cycle kneader fascia.
ASTART push button (tool’s slow speed I) with or without display
according to model.
BSTOP push button.
CSTART push button (tool’s fast speed II).
DTimer button.
ETimer button continuous operation START.
FTimed operation timer position START (set to 0 to 30 minutes).
GSelector position INVERSE (clockwise rotation of the bowl).
HDirection of rotation selector bowl in 2 positions Fand G
(slow speed only).
ISelector position NORMAL (bowl rotation direction anti-
clockwise ).
a)Continuous operation:
-
Turn the timer button Danti-clockwise towards position E.
- Press button ASTART for slow speed Istirring or Cfor fast
speed II kneading.
b)Timed operation:
- Turn the timer button Dclockwise graduated from 0 to
30 minutes. For times less than 5 minutes, turn to higher than
this and then reduce to the selected value.
- Press the START button Afor slow speed Istirring or Cfor
fast speed II kneading.
- Automatic shut off when the timer reaches 0.
Important: Although the kneader is fitted with a full
guard, it is recommended that works should begin
with a slow speed stirring for at least 2 minutes to
reduce the clouds of flour being given off.
3.1a
If the kneader stops in mid-cycle, the mechanical timer
continues to count down.
N.B.:
- Timer adjustment should be performed for each stirring and
kneading operation.
- Too switch from slow speed to fast speed, first press the STOP
button B , then START C after having adjusted the timer D .
PSR GB 10/99
6

c)Selection of direction of rotation of the bowl
(stirring only):
- Normal position N(bowl rotation anti-clockwise ) for
recommended nominal quantities (see table §3.2).
- Inverse position I(bowl rotation clockwise ) for small
quantities.
d)Stop:
•Press the STOP button B, then raise the safety guard.
2)
Kneader fascia in automatic or manual position:
ASTART push button.
BPower on display.
CSTOP push button.
DElectronic timer fast speed (kneading time from 00.00 to
59 minutes. 59 seconds).
EElectronic timer slow speed (stirring time from 2.00 to 9
minutes. 59 seconds).
FAutomatic or manual cycle selector – 4 positions (G-H-I-J)
GAutomatic cycle position SPECIAL small quantities.
HAutomatic cycle position NORMAL recommended for nominal
quantities (see table §3.2).
IManual cycle position in slow speed stirring slow,
excluding timers (walking man logo).
JManual cycle position in kneading fast speed, excluding
timers (running man logo).
a)START in automatic cycle
3.1c -
When approaching the desired time briefly press the keys.
- Press the START button A . The kneader will first run at slow
speed; the timer
E counts down the stirring time second by
second up to
0.00 . Then the kneader turns automatically to
fast speed, (rotation of the bowl remains in the
NORMAL
direction i.e. anti-clockwise ), the timer D counts down
the programmed kneading time up to
00.00 and then stops
the kneader at the end of the cycle. The timers automatically
re-set and display the times pre-programmed.
- A buzzer rings 4 minutes before the end of kneading (for 5
seconds without stopping the cycle) to indicate to the user
that salt needs to be added to the dough.
Comments:
•If the kneader is stopped in mid-cycle by:
a)The STOP button or the opening of the safety guard, the timers
will stop counting down. When re-started the count-down
re-starts normally. If a stoppage is triggered at fast speed,
re-starting is at slow speed for 3 seconds before switching
to fast speed.
b)The isolator switch or a power cut, the last programmed cycle
remains stored.
- it is not possible to modify a cycle in mid-operation. If needed,
power down the machine using the isolator, the power up
again. Wait for the timers to reinitialise and programme a new
cycle (see above).
- Do not turn the speed selector in mid-cycle, as this operation
will stop the kneader.
- During a count-down, it is possible to check the time
pre-programmed by pressing one of the keys +or –without
interfering with the operation of the cycle.
- Further programming is only possible at the end of the cycle
or after turning off the isolator switch.
•START in manual cycle:
- Turn the selector button to position Itool slow speed (stirring)
or Jtool fast speed (kneading). Timers turn off but retain the
last cycle programmed in the memory.
- Press the START button A, and the kneader will run at the
selected speed.
N.B.: Do not turn the selector F, with the machine running,
this will cause it to shut down.
•STOP:
- Press the STOP button C, then raise the safety guard.
Programming electronic timers can only take place
if the machine is in stop mode with the cycle
completed and the guard shut.
- Turn the button Fof the selector to position H"NORMAL"
(nominal quantities) or in position G"SPECIAL" (small
quantities).
- Timers E(slow speed stirring) and D(fast speed kneading)
will light and display the last cycle programmed. The largest
figures indicate minutes, the smaller ones the seconds.
- Display kneading time (set to a minimum of 2 minutes,
timer E) by pressing the fine tuning keys +to increase and –
to reduce the time.
N.B. :
-
Time is incremented second by second, pressing + or –
accelerates the incrementation.
3.2KNEADING CAPACITIES
•The "Spiral" kneaders enable kneading of a nominal load in
relation to the bowl capacity as well as small quantities.
•Recommended nominal loads (by way of indication).
•Minimum capacity: 15% of nominal load. (Stirring
recommended with inverse rotation of bowl).
•Maximum excess capacity: 115% of nominal load.
•Use of excessive quantities will always be to the detriment
of the quality of work and the life expectancy of the mechanical
components of the kneader. Reduce quantities being worked
when the hydration level reduces.
KNEADERS PSR 30 PSR 45 PSR 60
PSR 180 PSR 220 PSR 280
Percentage hydration (%) 60 60 60
Flour (Kg) 50 75 100
Liquids (l) 30 45 60
Dough (Kg) 80 120 160
Bowl capacity (l) 180 220 280
PSR GB 10/99
7
3.1b

3.3SPEED SELECTION
•These "spiral" kneaders have two tool rotation speeds and a
single bowl rotation speed in normal or inverse direction. •Always start stirring at slow speed for at least 2 minutes, to
avoid the emission of clouds of flour.
•When the mix is homogenised, change to fast speed for
kneading (manual cycle ).
Never introduce hard items into the rotating bowl.
SPEEDS rpm TOOL BOWL
STIRRING 100 14
KNEADING 200 14
3.4KNEADING CONDITIONS
These depend on:
a)The duration of kneading
- A spiral kneader kneads faster than a fork kneader because
of the higher rotation speed.
- Stirring and kneading times are associated with the recipes
being made. In kneading mode, 6 to 10 minutes according
to dough type.
b)Temperature of liquids
- Increasing the kneading time increases the temperature of
the dough (c. 1°C/minute for these kneaders).
- The temperature of fluids is calculated according to the
temperature of the dough at the end of kneading taking into
account the temperatures of the bakery and flour according
to the formula:
T Base = T Flour + T Air + T Water
Example:
- If the temperature of the dough needs to be 23°C, this is
equivalent to saying that the temperature of each of the
components of the dough (water, air, flour) is at 23°C at that
moment. Or by adding these 3 temperatures: 69°C.
- If kneading lasts 7 minutes, heating will be between 6 and
7°C.
- Therefore a base temperature is needed of:
69°C – 7°C = 62°C.
- If the temperatures of the flour and the bakery are 20°C, the
liquid temperature will be:
62°C – (20°C + 20°C) = 22°C
Cleaning and hygiene
4.1FIRST USE
•It is recommended that the interior of the bowl, the tool and
the central bar should be cleaned using a sponge soaked in
water and a de-greasing product.
Before any cleaning or maintenance operation, cut off
electrical power using the main isolator switch.
4.2ATTHE END OF USE
- Scrape the inside of the bowl to remove crusts. Avoid using
a metal scraper which may scratch the bowl.
- Clean the bowl, the tool and the frame using a damp sponge
containing some disinfectant detergent.
- Rinse and carefully wipe the bowl and the tool.
- If necessary clean dust off the outside of the machine using
a brush or vacuum.
Never use abrasive detergents on the painted parts.
4.3REGULARLY (at least once a month)
- Never wash the machine with a water jet or clean it
under pressure.
- Do not leave the door of the electrical control box open.
- Clean the outside of the machine using a non-abrasive
detergent.
- If necessary unblock the ventilation holes on the motor
compartment.
- Regularly oil the axes of the safety guard pivot.
- Clean under the frame. To do this, move the kneader on its
castors having first retracted the jacks and un-plugged the
machine.
Fault finding
5.1THE MACHINEWILL NOT START
•Check that:
- The kneader is plugged in.
- There is a power supply to the mains plug.
- The isolator switch is in the START position I.
- The safety guard is down.
- The mechanical timer (manual cycle kneaders) is in timed or
continuous operation mode.
- The electronic timers (automatic cycle kneaders) display a
cycle time when the selector is in AUTO mode.
- The transformer fuses located in the electrical controls box
are in good condition (spare fuses are located in the control
box).
PSR GB 10/99
8

•If the kneader stops in mid-cycle:
- One of the thermal relays of the motor has been tripped, this
will automatically re-set itself in a few minutes.
- An overload of stiff dough may have caused the guard to lift
and trip the safety device.
- Press the START button Ito re-start.
•Before any work is done in the electrical control box, discharge
the condensers by short-circuiting the terminals, for example
using a screwdriver with an insulated handle.
If the problem persists, consult the maintenance department
of your retailer.
5.2ABNORMAL OPERATION
•Noise:
- Defective or slack belt (see §6.2).
- Foreign body in the bowl: stop the bowl and remove it.
- Safety guard rubbing against the bowl: repair or replace the
defective part.
- Bowl roller set (see §6.5).
•Lack of power:
- Three phase motor running on two phases.
- Inappropriate power supply with abnormal heating of the motor.
- Excessive overload (see §3.2).
- Slack belt (see §6.2).
If the incident persists, consult your dealer’s maintenance
department.
Maintenance
•Correct operation of the kneader is subject to regular
maintenance and cleaning as described on the PREVENTIVE
MAINTENANCE SHEET issued with the instruction manual.
• Thismaintenancesheet, intabularform summarises theoperations
to be performed on the machine at the intervals determined by the
manufacturer, as well as the time required to perform them.
•The maintenance sheet needs to be displayed prominently
close to the machine.
Before any cleaning or maintenance operation, switch off
electrical power via the mains isolator switch.
6.1MECHANISM
•At least once a year it is recommended that the head cover,
rear plate and sealing plates under the bowl should be removed,
to check:
- The tension of the head belts and the bowl (see §6.2).
- Cleanliness inside the head and frame, if necessary remove
dust using a vacuum.
- The condition of the electrical connections.
N.B.: Re-assemble the covers, plates or inspection hatches after
cleaning or maintenance checks using all their fixing components.
6.2CHANGING –TENSIONINGTHE BELTS
a)Tool transmission belt A(tooling required: 19 hex key).
- Remove the upper cover.
- Loosen (1 turn) the 4 fixing screws Don the motor support.
- Completely unscrew the tension screws Eif the belt is being
changed.
- Simultaneously screw up the 2 screws Eto achieve an initial
tension on belt To.
- Firmly tension by simultaneously turning both screws Eby 3
turns to achieve the required tension.
N.B.: Check the 75 mm trigger clearance value on the safety
guard (see §6.3) after changing or tensioning the belt
A .
b)Bowl transmission belts Band C(tooling: 19 hex key).
- Dismantle the rear plate to tension the upper belt B, and the
2 plates Hunder the bowl for belt C.
N.B.: Always start by tensioning belt C then belt B .
•Belt C:
- Undo (by 1 turn) the 4 screws of the intermediary bearing I
so that it can slide out as well as the locking nut of the tensioning
screw J.
- Follow the instructions of §6.2a and firmly tension belt Cby
simultaneously turning the two screws Jby 2 turns.
•Belt B:
- Untighten (1 turn) the 4 fixing screws Fon the motor support
so that it can be slid out.
- Follow the instructions of § 6.2a and firmly tension the belt B
by simultaneously turning the 2 screws Gby 2 turns.
- Lock off the bearing fixing screws I and motor support screws
Fand re-attach the plates.
6.2
6.3VERIFICATION OFTHE SAFETY GUARD
•The proper operation of the safety guard needs to be checked
frequently. The safety switch should trip as soon as the safety
guard is opened (75 mm MAX from the edge of the bowl).
•If this function does not work:
- Do not use machine.
- Have it adjusted by your dealer’s maintenance department.
•To adjust the safety distance:
- Move the switch mechanism closer by un-screwing the fixing
screws on the support brace (13 hex key).
- Re-tighten the brace in position.
6.2
PSR GB 10/99
9

6.4ADJUSTMENT OFTHE DISTANCE BETWEENTHETOOL ANDTHE BOTTOM OFTHE BOWL
•To obtain the best quality of kneading, this distance should
be less than 7 mm.
- Check this distance by placing a ø7mm rod between the bottom
of the bowl and the tool.
•If the distance is greater than 7 mm:
- Consult your dealer’s maintenance department.
6.5ADJUSTMENT OF BOWL ROLLERS
•The two lateral rollers on the bowl contribute to maintaining
the bowl in the working position. They must be in contact with
the edge of the bowl. To adjust them, proceed as follows:
- Undo the 2 screws Afixing the roller support so that it can
be slid out (13 hex key 13).
- Move the roller into contact with the edge of the bowl to take
into account any unevenness and tighten the screws Ainto
position.
6.5
6.6ELECTRICAL COMPONENTS
See electrical diagrams
•Regularly check the condition of the cable and of the electrical
components.
•Identification of wire colours:
- Earth : (Y/G) yellow/green.
- Phases : (L1) (L2) (L3).
- Control circuit : red.
- Power circuit : black.
•Identification of power circuit components:
M1 : Three phase motor 2 speed (V1-V2) tool.
M2 : Three phase motor 1 speed bowl.
KM1 : Low speed tool relay V1.
KM2-KM3 : Fast speed tool relays V2.
KM4 : Inverse direction bowl relay V3.
KM5 : Normal direction bowl relay V4.
F1 : Tool slow speed thermal relay V1.
F3 : Tool fast speed thermal relay V2.
F4 : Bowl thermal relay.
Q1 : Mains isolator switch.
C: Braking condenser.
VF : Bowl motor frequency variator (option).
•Identification of control circuit components (manual cycle).
S0 : Stop button.
S1 : Start button, low speed tool V1.
S2 : Start button, fast speed tool V2.
S3 : Guard safety device.
Mi : Mechanical timer.
T1 : 400/230V transformer.
Fu : Fuses (value in amps).
IR : Bowl inverter switch.
V1 : Slow speed tool.
V2 : Fast speed tool.
V3 : Inverse direction bowl rotation.
V4 : Bowl rotation normal direction.
•Identification of control circuit components (automatic
cycle kneader).
Common components (see above).
T1 : Transformer 400/24/12V.
Md : Electronic double timer.
FU1/FU2/FU3 : Fuses (values in amps).
CM : 3 position switch.
S: Buzzer.
V: Power on display.
V1 : Slow speed tool.
V2 : Fast speed tool.
V3 : Bowl rotation inverse direction.
V4 : Bowl rotation normal direction.
6.7ADDRESS FOR SERVICE REQUIREMENTS
We advise you to contact the dealer who sold you the machine
in the first instance.
For all information requests or spare part orders, specify
the type of machine, serial number, electrical
characteristics, descriptions, codes and spare part
numbers as shown on the exploded view.
The manufacturer reserves the right to modify and make
improvements to the products without notice.
Dealer’s stamp
Date of purchase: .................................
PSR GB 10/99
10

Conformity with regulations
•The machine has been designed and manufactured in
accordance with:
- Machine directive 98/37 EEC dated 22/06/98.
- The CEM directive 89/336 EEC.
- The European standards:
PrEN 453 – Kneaders – Safety and hygiene regulations.
- The French standards:
NFU 65053 – 1984 Kneaders – integrated safety devices.
•This conformity is attested by:
- The EC conformity mark, attached to the machine.
- The corresponding EC declaration of conformity associated
with the warranty.
- This instruction manual which must be given to the operator.
•Acoustic characteristics:
- The level of acoustic pressure measured according to the
test code EN ISO 11201 is less than 70dBA.
•Safety indices according to the standard EN 60529-1991:
- Electrical controls: IP 55
- Overall Machine: IP 34
•Integrated safety devices:
- The machine has been designed and manufactured in
accordance with the rules and standards applicable to it, as
given above.
- The operator should be trained in the use of the machine
before using it and informed of any possible residual risks .
•Food hygiene:
The machine is manufactured using materials that conform to
the following regulations and standards:
- Directive 89/109/EEC: materials and objects in contact with
foodstuffs,
- Standard prEN1672-2: Machinery for food products.
Requirements relating to hygiene.
- Standard EN 601-1992: cast aluminium alloys in contact with
foodstuffs.
The surfaces of the work zone are smooth and easy to clean.
Use detergents approved for food hygiene adhering to their
instructions for use.
PSR GB 10/99
11

Item Qty Part N° DESCRIPTION
Q1 1 1812316 Main switch
F1 1 1803908 19A thermal relay slow speed tool PSR30
F3 1 1807886 14A thermal relay fast speed tool PSR30
F4 1 1811465 3.1A thermal relay bowl PSR30
KM1,KM2,KM3 3 1807884 16A 230V 50/60Hz Interruptor PSR30 manual
KM1,KM2,KM3 3 1810028 16A 24V 50/60Hz Interruptor PSR30 auto
KM1,KM2,KM3 3 1810204 26A 24V 50/60Hz Interruptor PSR45-60
KM4,KM5 2 1803332 9A 230V 50/60Hz Interruptor PSR30 manual
KM4,KM5 2 1810205 9A 24V 50/60Hz Interruptor PSR30 auto-45-60
KM1-KM2,KM4-KM5 2 1810987 Mechanical lock unit
KM1,KM3 2 1806380 Additive contact Normal. Locked
C 1 1812356 Breaking capacitor
M1 1 Tool motor
M2 1 Bowl motor
VF 1 1810839 Frequency variator
F1 1 1803908 19A thermal relay slow speed tool PSR45-60
F3 1 1803909 25A thermal relay fast speed tool PSR45-60
F4 1 1200343 5A thermal relay bowl PSR45-60
Power working diagram parts list-manual and automatic
kneading machines
PSR GB 10/99
12
2.4
2.4

Power working diagram-manual and automatic
kneading machines
PSR GB 10/99
13

Item Qty Part N° DESCRIPTION
FU1,FU2,FU3 3 1822058 0.63A fuse
S0 1 1812169P Stop push button
1 1210971 Red push button
1 1210962 Simplified clamp
1 1210965 Contact unit Normal. Locked
S1-S2 2 1812164P Slow speed tool push button
1 1210970 Black push button
1 1210962 Simplified clamp
1 1210964 Contact Block Normal. Open
S3 1 1809068 Screen safety device
MI 1 1805189 30' mechanical timer
1 1820517 Timer button
T1 1 1807835 Transformer 230/400V 230V 100VA
IR 1 1812175
2 positions rotary button bowl reverser
1 1210973 2 position rotary button
1 1210963 Door lock clamp
1 1210964 Contact unit Normal. Open
1 1210965 Contact unit Normal. Locked
KM1,KM3 2 1803335 Contact additive Normal. Open
KM1 à KM5 5 1806380 Contact additive Normal. Locked
Controls working diagram parts list - manual
kneading machines
PSR GB 10/99
14

Controls working diagram - manual kneading machines
PSR GB 10/99
15

Item Qty Part N° DESCRIPTION
FU1,FU2 2 1822058 0.63A PSR30 fuse
FU3 1 1820474 4A PSR30 fuse
FU1,FU2,FU3 3 1214599 1A PSR45-60 fuse
T1 1 1810025 Transformer 230/400V 12/24V
Md 1 1808972 Double electronic timer
H1 1 1812172P Complete power bulb-less on display light
1 1210968 Display light head
1 1210990 Display light body
1 1810207 24V bulb
S0 1 1812169P Stop push button
1 1210971 Red push button
1 1210962 Simplified clamp
1 1210965 Contact unit Normal. Locked
S1 1 1812167P On push button
1 1210970 Black push button
1 1210963 Door lock clamp
2 1210964 Contact unit Normal. Open
S3 1 1809068 Screen safety device
CM 1 1812314 4 position switch
S3 1 1808974 Sonnerie
KM1,KM2 2 1803335 Additive contact Normal. Open
KM1 à KM5 5 1806380 Additve contact Normal. Locked
Controls working diagram parts list - automatic
kneading machines
PSR GB 10/99
16

Controls working diagram - automatic kneading machines
PSR GB 10/99
17

Structure parts list
Item Qty Part N° DESCRIPTION
1 1 1820777 PSR cover 30-45
1 1820077 PSR cover 180-220
1 1817140 PSR cover 60
1 1809020 cover PSR 280
2 4 1206368 Vis RL M6x16
3 4 1211475 Flat ø6 washer
4 2 1810584 M6 cage nut
5 1 1809024 Clamp
6 2 1201727 Vis H M6x16
3 2 1211475 Flat ø6 washer
4 2 1810584 Ecrou cage M6
7 1 1820073 Rear fastening plate
1 1822849 EB1 rear fastening plate
8 8 1803516 Vis H M8x12
4 4 1810584 M6 cage nut
9 4 1809015 Contact washer ø8
10 1 1811588 Electrical housing
11 4 1206247 H M8x20 screw
12 4 1206067 Locking nut M8
13 4 1213695 LL8 flat washer
14 1 1806143 GPN300 F35 bung
16 1 1809023 Electrical control box
15 4 1210305 RL M6x16 screw
17 1 1820817 PSR 30 manual panel
1 1809099 PSR 180 manual panel
1 1817137 PSR 30-45-60 automatic panel
1 1808983 PSR 180-220-280 automatic panel
18 2 1803551 F M6x50 screw
4 2 1810584 Cage nut M6
19 1 1820074 PSR 30-45 frame
1 1820086 Bati PSR 60
8 4 1803516 H M8x12 screw
9 4 1809015 Contact washer ø8
20 1 1820072 Column fastening plate
8 6 1803516 H M8x12 screw
9 6 1809015 Contact washer ø8
21 1 1820076 PSR 30-45 upper right plate
1 1820088 PSR 60 upper right plate
8 2 1803516 H M8x12 screw
9 2 1809015 Contact washer ø8
22 1 1809012 Front castor axis
23 1 1809011 Castor
32 2 1207988 H M12x35 screw
24 2 1207973 H M12x25 screw
25 2 1807862 Cotter pin washer
23 2 1809011 Castor
26 2 1803704 GO1 8x45 pin
27 1 1809013 Rear castor axis
28 1 1820075 PSR 30-45 upper left plate
1 1820087 PSR 60 upper left plate
8 2 1803516 H M8x12 screw
9 2 1809015 Contact washer ø8
29 4 1222012 H M20 PSR 30-45 nut
8 1222012 H M20 PSR 60 nut
30 1 1820071 Front fastening plate
8 4 1803516 H M8x12 screw
9 4 1809015 Contact washer ø8
31 2 1211163 PSR 30-45 adjustable foot
4 1211163 PSR 60 adjustable foot
PSR GB 10/99
18

Structure exploded view
PSR GB 10/99
19

Tool transmission parts list
Item Qty Part N° DESCRIPTION
1 1 1811129 H M12x70 screw
2 1 1809044 ø12.5x50x5 washer
3 1 1809095 50Hz - PSR30-45-60 tool drive pulley
1 1890712 50Hz - PSR60 EB1 tool drive pulley
1 1821077
60Hz - PSR30-45-60-60EB1 tool drive pulley
4 1 1809092 V1663J38 - PSR30-45 tool belt
1 1809045 V1752J38 - PSR60 tool belt
5 1 1809043 Tool pulley
6 1 1803516 H M8x12 - PSR60 screw
7 1 1806862 Contact washer ø8 - PSR60
8 1 1201341 6304 2RS - PSR60 bearing
9 1 1810188 Roller drum - PSR60
10 1 1201335 6205 2RS - PSR60 bearing
11 1 1810187 Tool roller axis - PSR60
13 4 1807178 H M12x45/30 screw
20 4 1803777 W12 - PSR30-45 washer
4 1808304 W14 - PSR60 washer
17 4 1807234 6mm wedge
21 4 1201645 H M12 nut
14 4 1207973 H M12x25 screw
15 4 1805141 Contact washer ø12
16 1 1809096 Tool motor support - PSR30-45
1 1809072 Tool motor support - PSR60
12 1 1207971 FHc M12x35 - PSR60 screw
19 2 1201762 H M12x80 screw
22 2 1809032 Flat washer ø12
18 1 Voir 2,4 Tool motor
24 2 1809041 6311 2RS bearing
25 1 1811587 Strut
26 6 1223244 M12 locking nut
15 6 1805141 Contact washer ø12
27 1 1809039 Exit bearing
28 1 1807851 A18x11x50 cotter pin
29 1 1820067 Tool shaft
30 6 1201932 H M12x60 screw
23 1 1207988 H M12x35 screw
2 1 1809044 ø12.5x50x5 washer
PSR GB 10/99
20