Electrolux NEXT GEN User manual

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White-Westinghouse
ELECTROLUX HOME PRODUCTS NORTH AMERICA
SERVICE MANUAL
NEXT GEN
30” & 36” GAS
FREESTANDING RANGES
5995361531 April 2001
1111111

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ATTENTION!!!
This service manual is intended for use by persons having electrical and mechanical training
and a level of knowledge of these subjects generally considered acceptable in the appliance
repair trade. Electrolux Home Products cannot be responsible, nor assume any liability, for
injury or damage of any kind arising from the use of this manual.
©2001 White Consolidated Industries
SAFE SERVICING PRACTICES - ALL APPLIANCES
To avoid personal injury and/or property damage, it is important that Safe Servicing
Practices be observed. The following are some limited examples of safe practices:
1. DO NOT attempt a product repair if you have any doubts as to your ability to
complete it in a safe and satisfactory manner.
2. Before servicing or moving an appliance:
• Remove the power cord from the electrical outlet, trip the circuit breaker to
the OFF position, or remove the fuse.
• Turn off the gas supply.
• Turn off the water supply.
3. Never interfere with the proper operation of any safety device.
4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.
SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY
STANDARDS SET FOR HOME APPLIANCES.
5. GROUNDING: The standard color coding for safety ground wires is GREEN,
or GREEN with YELLOW STRIPES. Ground leads are not to be used as current
carrying conductors. It is EXTREMELY important that the service technician
reestablish all safety grounds prior to completion of service. Failure to do so
will create a hazard.
6. Prior to returning the product to service, ensure that:
• All electrical connections are correct and secure
• All electrical leads are properly dressed and secured away from sharp
edges, high-temperature components, and moving parts
• All non-insulated electrical terminals, connectors, heaters, etc. are
adequately spaced away from all metal parts and panels
• All safety grounds (both internal and external) are correctly and securely
connected
• All panels are properly and securely reassembled

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Table of Contents
SAFE SERVICING PRACTICES 2
QUICK REFERENCE SHEET 12
MAXIMUM SURFACE TEMPERATURES 13
SECTION A - INSTALLATION INSTRUCTIONS 14 - 34
Installation instructions 30” ranges 14 - 25
Safety 14
Clearances and Dimensions 14
Fuel types 14
Important notes to installer 15
Important note to consumer 15
Important safety instructions 15
Models with self-clean feature 15
Tools you will need 16
Normal installation steps 16
Anti-tip bracket installation instructions 16
Provide adequate gas supply 17
Seal the openings 17
Connect the range to the gas supply 18
Checking manifold gas pressure 18
Electrical requirements 18
Entension cord precautions 18
Grounding instructions 18
Surface burners 19
Installation of burner cap assembly 19
Electric ignition surface burners 19
Adjusting low setting of surface burner valve 19
Electric ignition burners 19
Air shutter oven burner 19
Air shutter broil burner 19
Make sure the range is level 19
Converting to LP 20 - 25
Tools Required for LP conversion 20
Converting the pressure regulator 21
Converting surface burner to LP 22
Converting the oven and broil burners 23
Reconnect gas and electric supply to range 23
Air sutter ajustment oven and broil burners 24
Installation of new LP/Propane rating/serial plate 25
Conversion to natural gas 25
Installation instructions 36” ranges 26 - 34
Safety 26
Dimensions and clearance 26
Important notes to the installer 27
Important safety instructions 27
Provide an adequate gas supply 28
Seal the openings 28
Connecting the range to gas 28
LP gas conversion 29
Pressure regulator conversion 29
Surface burner valves conversion 30
Adjusting low surface burner setting 30
Air adjustment shutter 30
Converting oven burner orifice 31
Converting broil burner orifice 31
Electrical requirements 32
Extension cord cautions 32

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Grounding instructions 32
Check operation 32
Check igniters 32
Non self clean models 33
Adjusting simmer setting 33
Leveling the range 33
Anti-tip bracket installation 33
SECTION B - GAS FLOW 35 - 38
Gas flow 35
Electric circuits 36
How gas flow system works 37
Troubleshooting 37
Burner flame too large 37
Burner flame too small 37
Burner flame yellow tipped 37
Top burner flame lifts off 37
Top burner spark ignition system 38
How it works 38
Troubleshooting 38
Igniters do not spark 38
Igniter system works normal for all but one valve 38
Igniter sparks at normal rate with all valves turned off 38
Igniter sparks intermittently with all valves turned off 38
SECTION C - ELECTRONIC OVEN CONTROL SYSTEMS 39 - 94
ES 100 oven control system 39 - 43
How to program the ES 100 control 39
To set the clock 39
To set the minute timer 39
To change the minute timer while in use 39
To set the control for baking 39
To change the oven temperature after baking has started 40
To set the oven control for broil 40
How the ES 100 system operates 40
Bake 40
Broil 41
Calibration 41
To change calibration 41
Troubleshooting 41
F1 code 41
F3 code 41
Control will not program 42
Blank display 42
No heat 42
Sample schematic for ES 100 control system 43
Es 200 oven control system 44 - 51
How to program the ES 200 44
Temperature conversion 44
To set the clock 44
To set the minute timer 44
To change the minute timer while in use 45
To set the control for baking 45
To change the oven temperature after baking has started 45
To set the control for continuous bake or 12 hour energy saving 45
To set the control for oven lockout feature 45
To set the control to broil 45
To set the control for a self-clean cycle 46
When the self-clean cycle is complete 46

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Stopping or interrupting a self-cleaning cycle 46
How the ES 200 operates 46
Bake 46
Broil 47
Clean 47
Calibration 47
To change the calibration 47
Troubleshooting 48
F1 code 48
F3 code 48
F9 code 48
Control will not program 48
Blank display 48
No heat 48
Control operates normally but bake & broil burners do not heat 48
Broil burner operates but bake does not heat 49
Bake burner operates but broil does not heat 49
Self-cleaning 49
Oven door does not lock when the
oven is programmed for clean 49
Oven door locks when the oven is programmed
for clean but the oven does not heat 49
Lock motor runs continuously 49
Door latch is partly closed with the door open 49
Sample schematic for ES 200 control system 50
The ES 300 electronic oven control system 51
How to program the ES 300 system 51
For a silent control panel 51
Temperature conversion 51
To set the clock 51
To set the minute timer 51
To change the minute timer while it is in use 52
To cancel the minute timer before the set time has run out 52
To set the controls for bake 52
To change the oven temperature after baking has started 52
To set control for continuous bake or 12 hour energy saving 52
To set the control oven lockout 52
To set the timed bake feature 52
To program the oven to begin baking immediately
and shut off automatically 53
To program oven for a delay start
time and to shut-off automatically 53
When the set bake time runs out 53
To change the oven temperature or
bake time after baking has started 53
Speed bake 53
General cooking instructions 53
To set speed bake cooking system 54
To Broil 54
Self-cleaning oven 54
To start the self-clean cycle 55
When the self-clean cycle is completed 55
How the ES 300 control system works 55
Bake 55
Time bake 56
Speed bake 56
Broil 56

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Clean 56
Calibration 57
To change the calibration 57
Troubleshooting 57
F1 code 57
F3 code 57
F9 code 57
Control will not program 57
Time bake does not operate 57
Blank display 57
No heat 58
Broil burner operates but bake burner does not 58
Bake burner operates but broil burner does not 58
Fan in oven does not run when speed bake switch is turned on 58
Self-cleaning 59
Oven door locks but oven does not heat in clean 59
Lock motor runs continuously 59
Door latch is partly closed with door open 59
Sample schematic for ES 300 control system 60
The ES 400 electronic oven control system 61
How to program the ES 400 61
Clock 61
To set the clock 61
Changing between 12 or 24 hour time of day display 61
To set the control for continuous bake or 12 hour energy saving 61
Minute timer 61
To set the minute timer 62
To change the minute timer while in use 62
To cancel the minute
timer before the set time has run out 62
Oven lockout feature 62
To active the oven lockout 62
To reactivate oven operation 62
Temperature display Fahrenheit or Celsius 62
Silent control operation 62
To change from sound to silent operation 62
Preheat 62
To change preheat temperature while oven is preheating 63
Bake 63
Time bake 63
To program the oven to begin baking
immediately and to shut off automatically 63
To program oven for a delayed start
time and to shut-off automatically 64
Broil 64
To set the oven to broil at 550 degrees F. 64
Convection bake 65
Convection roast 65
To start the self-clean cycle 65
To set the controls for the self-cleaning cycle
to start immediately and shut off automatically 65
When the self-clean cycle is completed 66
Stopping or interrupting a self-cleaning cycle 66
How the ES 400 operate 66
Preheat 66
Bake 67
Time bake 67

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Convection bake 67
Convection roast 67
Broil 68
Clean 68
Calibration 68
To check oven calibration 68
To adjust the oven temperature higher 68
To adjust the oven temperature lower 68
Troubleshooting 68
F1 code 68
F3 code 69
F9 code 69
Control will not program 69
Time bake does not operate 69
Convection bake 69
Blank display 69
No heat 69
Bake and broil burner does not heat 70
Broil burner operates but bake burner does not heat 70
Bake burner operates but broil burner does not heat 70
Self-cleaning 70
Oven door does not lock when the
oven is programmed for clean 70
Oven door locks when the oven is
programmed for clean but oven does not heat 70
Lock motor runs continuously 70
Sample schematic for ES 400 control system 72
The ES 450 electronic oven control system 73
How to program the ES 450 73
Clock 73
Changing between 12 or 24 hour time of day display 73
Continuous bake or 12 hour energy saving 73
Minute timer 74
To change the minute timer while it is in use 74
To cancel the minute timer before the set time has run out 74
Oven lockout feature 74
To active the oven lockout 74
To reactivate oven operation 74
Temperature display Fahrenheit or Celsius 74
To change from Fahrenheit to Celsius 74
Silent control operation 74
To change from sound operation to silent operation 74
Preheat 75
Bake 75
Time bake 75
To program the oven to begin baking
immediately and to shut off automatically 75
To program oven for a delay start time
and to shut-off automatically 76
Broil 76
To set oven to broil 76
Convection bake 77
Setting food catagory feature 77
Self-clean 77
To set the control for the self-cleaning cycle to
start immediately and shut off automatically 78
When the self-clean cycle is complete 78

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Stopping or interrupting a self-cleaning cycle 78
To set the controls for the self-cleaning cycle to start
at a delayed time and shut off automatically 78
When the self-clean cycle has completed 78
How the ES 450 operates 78
Preheat 78
Bake 79
Time bake 79
Convection bake 79
Fixed setting 80
Meats 80
Cakes 80
Breads 80
Broil 80
Clean 80
Calibration 80
To check oven calibration 80
To change calibration 80
Troubleshooting 81
F1 code 81
F3 code 81
F9 code 81
Control will not program 81
Time bake does not operate 81
Convection bake 81
Neither the fan motor or the assist element operate 81
Fan motor does not operate 81
Assist element does not operate 81
Blank display 81
No heat 82
Control operates normally but the
bake and broil burners do not heat 82
Broil burner operates but bake burner does not heat 82
Bake burner operates but broil burner does not heat 82
Self-cleaning 82
Oven door does not lock when the oven
is programmed for clean 82
Oven door locks when the oven is
programmed for clean but the oven does not heat 83
Lock motor runs continuously 83
Door latch is partly closed with door open 83
Sample schematic for ES 450 Control system 84
Electronic oven control system for 36” self-cleaning gas ranges 85
How to program the 36” gas range control 85
For a silent control panel 85
Temperature conversion Fahrenheit/Celsius 85
Lockout 85
Sabbath feature 85
To set the clock 86
To set the minute timer 86
To change the minute timer 86
To cancel the minute timer before the set time has run out 86
To set the preheat temperature 87
To set the control for normal baking 87
To set or change temperature 87
To set automatic timer 87
To start heating immediately and shut-off automatically 87

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Once the oven controls are set 87
For a delayed start time and shut-off automatically 88
To broil 88
To set the oven control for self-clean cycles 88
Calibrating oven temperature 89
How the electronic oven control system on a 36” gas range operates 89
Preheat 89
Bake 90
Broil 90
Clean 90
Calibration 91
To change calibration 91
Troubleshooting 91
F1 code 91
F3 code 91
Door code 91
Control will not program 91
Blank display 91
No heat 92
Control operates normally but the bake
and broil burners do not heat 92
Broil burner operates but the bake burner does not heat 92
Bake burner operates but the broil burner does not heat 92
Self-cleaning 92
Oven does not heat in self-clean 92
Oven heats in self-clean but the oven is not clean 92
Sample schematic for 36” gas range 93
Warmer drawer 94
To set the warmer drawer control 94
How the warmer drawer circuit works 94
Troubleshooting 94
If the element does not heat 94
If the element heats during preheat then stays off
until the temperature drops to about 130 degrees 95
Element does not cycle off 95
Warmer drawer is slow to preheat 95
Warmer drawer heats but indicator light does not glow 95
SECTION D - DISASSEMBLY AND REPLACEMENT OF PARTS 96 - 129
30” gas ranges 96 - 112
Removing backguard back panel 96
Removing infinite switches 96
Removing indicator light 97
Removing electronic oven control 97
Removing oven light switch 97
Removing the control panel 97
Removing the end cap 97
Removing the main top 98
Removing sealed burner base 99
Removing top burner igniter 99
Removing fixed top orifice sealed burner 99
Removing manifold panel sealed burners 99
Removing burner pan 100
Removing top burner igniter switches 100
Removing top burner valve 100
Removing the manifold pipe 101
Removing the latch mechanism 101
Oven door 101

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Removing oven door seal 101
Removing oven door 101
Door hinge adjustment 102
Removing the hinge opening cover 102
Removing the door hinge 102
Removing the upper door trim 102
Removing door handle 102
Removing outer door glass trim 103
Removing center door glass 103
Removing door wool shield 103
Removing glass package and inner door liner 103
Removing oven bottom 103
Removing bake burner baffle 103
Removing bake burner igniter 104
Removing bake burner (self-clean models) 104
Removing burner heat shield (self-clean models) 104
Convection and speed bake models 105
Removing fan cover 105
Removing fan blade 105
Removing convection assist element 105
Removing broil burner and baffle (self-clean models) 106
Removing broil igniter 106
Removing oven vent (self-clean models) 106
Removing oven safety valve (self-clean models) 106
Components removed from the rear of the range 107
Removing rear manifold cover 107
Removing back cover 107
Removing heat shield 107
Removing pressure regulator 108
Removing top burner igniter spark module 108
Removing lock motor assembly 108
Removing oven sensor 109
Door switch and rod removal 109
Removing convection and speed bake motor assemblies 109
Removing bodyside panels 110
Storage drawer 111
Removing storage drawer front panel 111
Removing inside drawer panel 111
Removing drawer glides 111
Removing the warmer drawer 111
Removing the warmer drawer side rails 112
Removing warmer drawer low limit thermostat 112
Removing the warmer drawer element 112
36” gas range 113 - 129
Removing backguard glass and trim 113
Removing control buttons 113
Removing electronic oven control 113
Removing fluorescent lamp starter 113
Removing starter base 113
Removing fluorescent ballast 114
Removing oven light or fluorescent light switch 114
Removing backguard trim 114
Removing back panel of backguard 115
Removing fluorescent lamp socket 116
Removing splasher panel 116
Removing grates, griddle cover griddle fifth burner pan and main top 116
Removing pressure regulator 116